IGM BR300 User manual

Distributor:
IGM nástroje a stroje s.r.o.
Ke Kopanině 560, 252 67, Tuchoměřice
Czech Republic, EU
Phone: [phone]
E-mail: [email protected]
Website: www.igmtools.com
Portable edgebander for ABS
Operationg instructions
2022-07-12
142-BR300 IGM Portable Edgebander for ABS Manual EN v2.5.00 A4ob
142-BR300
www.igmtools.info
PDF ONLINE

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Operating instructions EN
Please read this manual thoroughly and follow the safety instructions in it! Technical changes
and printing errors reserved!
Dear customer,
This manual contains important instructions and information for the installation and proper use of the BR300
edgebander.
This manual is part of the machine and therefore it should not be kept elsewhere than in the vicinity of the machine
so that you can be consulted at any time by you or other persons operating the machine.
Please read and follow the safety instructions!
Carefully read these instructions before using the machine. Operation of the machine will be simpler
and you will also lower the risk of injury while eliminating the probability of incorrect operation and
possible damage to the machine.
Because of our policy of constant improvement, the design, construction or pictures may differ slightly.
Should you discover any mistakes, please contact us at [email protected].
1. DECLARATION OF CONFORMITY
The undersigned: IGM nástroje a stroje s.r.o.
Address: Ke Kopanině 560
Tuchoměřice, Praha-západ, PSČ 252 67
Czech Republic, EU
Phone no: [phone]
Certifies the
Product: Manual Edgebander for ABS
Type: BR300
Manufacturer: CO-MATIC Machinery Co.,
Ltd.,No. 473-16,
San Feng Road, Houli District, Taichung
City,Taiwan, R.O.C. 42156
We declare under our sole responsibility that the
productdescribed in this manual is in conformity
with the followingstandards: EN ISO 12100, EN ISO
13857, EN 349, EN 953,EN 60204-1, EN ISO 11202, EN
55014-1, EN 55014-2 withthe provisions of Directives
2006/42 / EC, 2004/108 / EC,2006/95 / EC, 2002/95 /
EC
Signed: Ivo Mlej
Managing Director
TABLE OF CONTENTS
PAGE
1. DECLARATION OF CONFORMITY 2
2. WARRANTY SERVICE 3
3. SAFETY INSTRUCTIONS 3
3.1 Advice 3
3.2 General safety instructions 3
3.3 Risks 4
3.4 Important notice 4
4. SPECIFICATIONS OF THE MACHINE 4
4.1 Machine description 4
4.2 Technical data 5
4.3 Contents 5
5. TRANSPORT, UNPACKING AND ASSEMBLY 5
5.1 Transport and unpacking 5
5.2 Assembly 5
5.2.1 Mounting the corner guide 5
6. SETUP AND ADJUSTMENT 5
6.1 Preparing for work 5
6.1.1 How to measure and set up the width of the tape 5
6.1.2 Control and gauge set up on the supporting table 6
6.1.3 Adjusting the amount of glue 6
6.1.4 Adjusting tape thickness 6
6.1.5 Setting length of tape 6
6.1.6 Fastening the workpiece before edgebanding 7
6.1.7 Refilling glue 7
6.2 Before turning on 7
6.3 Functions of control panel 7
7. OPERATING THE MACHINE 8
7.1 Edgebanding 8
7.2 Stationary use 8
8. MAINTENANCE AND CONTROL 8
8.1 Maintenance after work 8
8.2 Preventive check 8
9. MALFUNCTION ASSISTANCE 9
9.1 Problem solving 9
10. ENVIRONMENTAL PROTECTION 9
11. ACCESSORIES spare parts 9

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Operating instructions EN
2. WARRANTY SERVICE
The warranty is subject to Terms and Conditions and
Warranty Conditions of IGM nástroje a stroje s.r.o.,
the current version of which are available at www.
igmtools.com.
3. SAFETY INSTRUCTIONS
3.1 Notice
This machine is designed for work with wood and
wooden materials.
Proper use also includes compliance with the regular
operational and maintenance work described in this
manual.
The machine can be operated only by persons familiar
with the operation procedures, maintenance and are
aware of potential risks.
Comply with the minimum age limits specified by
law. The machine may only be used when in perfect
technical condition.
All safety and protective components must be
installed when operating the machine.
Besides these instructions, also adhere to the safety
instructions of your country and to the generally
recognized technical practices concerning the
operation of woodworking machinery.
The manufacturer or the supplier is not responsible
for any damage resulting from improper use.
Every user is responsible for their own actions.
Warranty cannot be claimed if any of the following
principles are broken:
- Unsuitable work environment: high humidity,
contamination.
- Damage caused by an improper assembly and/or
improper storage.
- Use of damaged machinery.
- Failure to follow the operating instructions:
transport, storage, assembly, putting into operation,
cleaning and maintenance of the machine.
- Use of unauthorized spare parts.
- Unauthorized assembly of the machine.
- Do not use worn out spare parts.
3.2 General safety instructions
The machine can pose danger when improperly
operated.
Thoroughly read the operating instructions and make
sure that you understand everything before doing
anything with the machine.
Keep this user manual clean and protect it from dirt
and moisture; in case of re-selling, pass the manual
onto the new owner.
Any alterations or changes to the machine are
prohibited. Daily try out if the machine runs smoothly
and check the function of protective covers before
operating the machine. Remove any malfunctions or
deficiencies found on the machine as well as
damaged protective cover. The machine may only be
used when in perfect technical condition.
Use a hairnet or a hat to protect long hair. Wear tight-
fitting clothes, remove all bracelets, rings, necklaces
or ties. Wear work shoes only. In any case, do not wear
casual shoes or sandals during work. Abide by the
regulations for personal protection.
Always wear safety eyewear. Always use hearing
protection.
Abide by the„safety“ instructions in this manual.
Make sure you have enough space for your work.
Do not perform any operations that
are not suitable for this machine.
Make sure you have good lighting.
Make sure the power cord is not in your way when
working. Keep your work area clean. Never touch the
machine when it‘s running.
Make sure you are concentrating and paying
attention. Use caution. Never work under the
influence of drugs and/or alcohol.
Make sure there are no children around when
working with the machine. Never leave the machine
unattended. Always switch the machine off when
leaving the workspace.
Do not place anything on the machine.
The repair of electrical components can be only
carried out by a professional. Damaged electric cord
must be replaced immediately.
Before banding, remove nails and any other foreign
objects that could be in the way of your work.
The switch must be in the„OFF“ position before you
connect the machine to the power supply.
Do not use the machine if the ON-OFF switch does
not work correctly.
The use of any other accessories than recommended
by this manual be hazardous.
Make sure the cable is long enough and there is no
excessive tension or bend over the table.
Keep away from flammable or explosive materials.

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Operating instructions EN
3.3 Risks
Risk exists even when using the machine according to
the manual.
WATCH OUT! Heated glue may reach the
temperatures of 200°C. Do not touch any hot
parts.
The glue may contain harmful chemicals. Therefore,
ensure sufficient ventilation of your workplace.
3.4 Important notice
Make sure the machine has been off for at least 60
minutes before storing it in the portable case. That
way, the glue in the container will cool down to 60°C.
Use a piece of cloth to wipe any adhesive residues on
the machine.
The Edgebander is designed for interior work. Do NOT
use the machine outdoors!
If you want to prevent debris falling into the glue pot.
Put on the lid. If debris is already in the pot, remove
the glue, turn on the machine for approximately 3
minutes, the glue should come out easily now. Re-fill
with glue again.
1Infeed tape guide
2 Temperature control
3 Set upof pressure of tape on application roller the
4 Main switch
5 Feed switch
6 Fuse
7 Outfeed roller
8 Support table locking lever
9Support table with a handle
10 Glue pot cover
11 Regulation of amount of glue
12 Infeed roller pressure plate
4. SPECIFICATIONS OF THE MACHINE
4.1 Machine description
4
5
3
1
2
6
8
12
11
10
9
7

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Operating instructions EN
4.2 Technical data
Input power 855W / 230V
Tape thickness 0,4 - 3mm
Tape thickness 10 - 65mm
Temperature range 120° - 200°C
Feed speed 4m/min
Shipping size 33,5x29,8x36,7cm
Weight 8,7kg
Shipping weight 11kg
Warm-up time(120 °C) 4min
Fuse F 6A (230V)
Cable length 5m
Glue pot capacity 400ml
4.3 ContentsIGM
BR300 Portable
Edgebander for ABS
IGM Worktable Light
transport case
Sample tape from calibration procedures
5. TRANSPORT, UNPACKING AND ASSEMBLY
5.1 Transport and unpacking
The machine is not assembled due to transport.
Assemble before operating. Remove the edgebander
from the packaging and place on a flat surface. Check
for any apparent transport damages, these could
damage the machine or your health.
5.2 Assembly
5.2.1 Mounting the corner guide
- Equip the corner guide only when banding inner
corners or a radius smaller than 50 mm. It would be
getting in your way during other operations.
- Place the corner guide on your edgebander
according to pic.5 and tighten the screw.
Obr. 8
pic.1
6. SETUP AND ADJUSTMENT
6.1 Preparing for work
6.1.1 How to measure and set up tape width
- Loosen the screw on the tape stop (pic.2)
- Place the tape under the stop and measure the
height (pic.3), tighten the screw.
- Measure the thickness of the banded piece and
set up the support table accordingly, make sure to
tighten the locking lever properly (pic.4)
Fig1
pic. 2
Fig3
333
pic. 4
Fig2
pic. 3

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Operating instructions EN
6.1.2 Control and gauge set up of the support table
The pre-set support table is perpendicular to the pressure
plate. Place the support table on a mitre gauge (pic.2,
gauge not supplied) to check proper alignment. If the
table is not perpendicular, loosen the screw (1). Align
the table according to the mitre gauge, tighten screw
(1). Release screw (3) and set up the gauge (4) to„0“, then
tighten again.
6.1.3 Adjusting the amount of applied glue The
amount of glue is pre-set and should suit the
majority of operations.
- If the amount of glue is not convenient. Prepare a test
tape, warp up your machine and load the tape. Use the
amount of glue adjustment knob to set the demanded
quantity. Turning left adds and turning right decreases
the amount of applied glue (pic.6) The scale displays the
amount of glue.
- Caution: Do not turn the adjustment knob until the glue
has reached operating temperature.
Too much glue overows on the visible side of the tape. Not
enough glue is not evenly applied along the whole width of
the tape.
pic. 5a
pic. 5b
2
pic. 5c
Obr. 5
pic. 6
6.1.4 Thickness of tape
Set up thickness only when you have a softer or thinner
tape than 1 mm. Otherwise, the pressure automatically
adjusts to the tape. The thickness can be simply set by a
turn of the knob (pic.7).
pic. 7
6.1.5 Setting up tape length
- Measure the length of the banded edge and leave a
bit more of the tape for final trimming.
- Apply enough pressure when trimming the edge,
this will improve the finish.

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Operating instructions EN
6.1.6 Proper fastening before edgebanding
Fasten the workpiece to a worktop using clamps.
Make sure the edge of the workpiece you will
edgeband extends beyond the edge of your worktop.
It may be more comfortable to use a vacuum suction
cup. You can order one from IGM as an optional
accessory. Use of the vacuum cup (pic.8)
6.1.7 Refilling the adhesive
- Regularly check the amount of glue in the glue pot.
We recommend refilling the glue when there is only
half of the pot left.
- Loosen the screw on the cover so that it can be
lifted. DO NOT TOUCH THE COVER - it‘s hot.
pic. 8
6.3 Functions of control panel
1
2
pic.10
2
pic. 10a
Power feed switch: The feed (4m/
min) will start after turning on.
Temperature control. Turning
left turns of the heating (I/o ),
turning right sets up the desired
temperature.
Heating indicator: If the light is on,
the glue is being heated.
Operating indicator light: lights
up when the temperature is over
120 °C (250 F), you can speed up
the heating by turning on the tape
feeder.
Safe storage light:
When you turn off the heating, this
light will light up. And will go out
when the temperature in the glue pot
goes below 60 °C (140 F). Now you can
safely store your machine in
1
2
6.2 Before turning on
- Keep the machine clean throughout the whole
operation.
- Store the workpiece and the tape at room temperature.
- Cold tape or workpiece can affect the quality of
adhesion.
- Always maintain enough pressure on the tape when
working. Insufficient pressure may result in a weak
connection between the tape and the workpiece.
- Store your glue in a cool and dry place.
- A pot full of glue is enough for approximately
(depending on the type of glue) 50 m of tape (width 25
mm) or 25 m of tape (width 65 mm).
- Make sure the glue has completely melted before
working.
- Use glue supplied by IGM which has an operating
temperature of 120-150 °C.
pic. 9

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Operating instructions EN
7. OPERATING THE MACHINE
7.1 Edgebanding
Check for debris or dust in the glue pot, turn on
the main switch and trigger the heating next to the
display. On/off switch
The button (1) on the handle (2) will light up when
the temperature reaches 120°C, press the button
(1) to accelerate the melting process. Make sure
the glue is properly stirred up before working. Turn
the feed off and place the tape on the infeed roller.
Place the support table on the workpiece and hold
the machine firmly with both hands (2), (3). Place
the pressure roller approximately 5 cm from the
workpiece. Turn the feed on (1), and wait for the tape
to reach the pressure roller. Press the tape to the
workpiece using the pressure roller. Then allow the
machine to run at its feed speed and only check the
proper feed of the tape.
7.2 Stationary use
It‘s better to use the machine with a worktable when
banding smaller pieces, the worktable is available at
IGMtools.com as an optional accessory. That way, you
can band edges like on a stationary edgebander.
8. MAINTENANCE AND CONTROL
8.1 Maintenance after work
Clean the machine properly after every operation
and get rid of any glue on the edgebander with a
proper tool or a dissolvent to prevent glue build-up.
We recommend having the machine checked after
500 hours of work or every 6 months of use. During
regular weekly maintenance, you should lubricate
the timing chain and the pressure plate (pic.13) with
silicone oil. Loosen screws, see (pic.12), and remove
the plastic cover. Now you can lubricate the chain and
the plate. After maintenance, place the cover back
and tighten the screws.
Obr. 7
3
4
1
2
pic. 11
every two months or every 50 hours of operation
of the edgebander. Remove the rest of the glue and
refill with a new one
The machine has to be turned off and
disconnected from the power source during
maintenance.
8.2 Preventive check
pic. 12
pic. 13
Regularly check the glue status in the glue pot. Refill
the glue when the glue pot is half empty. The heater
should be always submerged in the glue.

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Operating instructions EN
9. MALFUNCTION ASSISTANCE
9.1 Solution to problems
Malfunction Cause Repair
Cannot turn on
the machine
Damaged fuse Replace the fuse (use a fuse with the same value)
The tape is not
completely covered
with the glue
The glue is not properly melted Open the glue pot and check if the glue has
dissolved properly.
The amount of glue in relation
to the width of the tape is
improperly set
Increase the amount of glue with the control
knob. (see chapter 6.1.3)
Deformed tape Use a tape of better quality.
The glue was applied poorly to
the banding roller
Turn on the feed and let the glue circle between
the applicator and the glue pot
The tape doesn‘t
hold on the
workpiece
The pressure roller isn‘t
perpendicular to the edge of the
workpiece
Adjust the angle of the support table so that it‘s
perpendicular to the edge (see chapter 6.1.2)
Overheating can degrade the
properties of the glue Replace the old glue in the pot with the new one
The glue hasn‘t been heated to
the right temperature
Check the label on the glue and set the
temperature accordingly
The tape has twisted
while banding
The feed speed is slower than
the feed of the tape Increase pressure on the workpiece
The tape is slipping
on the infeed roller
Dust or debris on the infeed
roller Clean the infeed roller
The feed won‘t turn
on
The glue isn‘t melted enough,
the operating temperature
hasn‘t been reached so far
The motor can be turned on after reaching 12 °C
to ensure proper temperature for work.
Overheating Malfunctioning temperature
control
Let a qualified electrician replace the
temperature detector
10. PROTECTION OF THE ENVIRONMENT
Protect the environment.
Your machine contains materials that can be recycled.
Please, let specialized institutions handle the machine.
11. ACCESSORIES SPARE PARTS
IGM Tape Holder for Edgebander DR500-BR300
142-BC25
IGM PD80 Edgeband Trimmer
142-PD80
IGM End Trimmer for Shaped and Straight Panels
M951-V
IGM Fachmann Edge Banding Hand Trimmer
M950-00001
IGM Worktable for Edgebander and Trimmer for
DR500-BR300 142-ST95A
IGM Straightline Edgebanding and Trimming Kit for
Worktable ST95A 142-ST97
Glue Technomelt KS224 for IGM Manual Edgebanders
- 5kg pack M967-5
Glue Technomelt KS224 for IGM Manual Edgebanders
- 25kg pack M967-25
IGM Vacuum Clamp One-sided, set M964
IGM Lever Valve for Vacuum Clamp M964 M966-01
IGM Plastic T-splitter for Vacuum Clamp M964
M966-02

IGM nástroje a stroje s.r.o., Ke kopanině 560,
Tuchoměřice, 252 67, Czech Republic, E.U.
[phone],www.igmtools.com
© 2022 IGM nástroje a stroje s.r.o.