IKA C 5000 User manual
IKA Service-Manual
Analyzing/Analysieren
C 5000
IKA®
IKA – Werke GmbH & Co. KG
Janke & Kunkel-Str. 10
D - 79219 Staufen
Phone: 0049 (0)7633 831 139 / 202
Fax: 0049 (0) 7633 500 212
E-Mail: [email protected]
Internet: www.ika.de
,.$±:(5.(7HFKQLVFKHU6HUYLFH
Janke & Kunkel-Straße 10 Phone : 0049 – 7633 - 831 – 202 /-139
79219 Staufen Fax : 0049 – 7633 – 500 212
SERVICE DOCUMENTS
CALORIMETER SYSTEM C5000
&RQWUROOHU&
',003&6RIWZDUH
from Serial.-No. 10.002695
,GHQWQXPEHU
I K A - S e r v i c e u n t e r l a g e n
---------------------------------------------------------------------------------------
Stückliste: 3048000 C 5000 IKA-CONTROLLER Fabrikationsnr von: 10002695
Gerätetyp : C 5000 Fabrikationsnr bis:
Datum: 1.02.05 Seite: 1
---------------------------------------------------------------------------------------
Pos Identnr Bezeichnung Bemerkung
---------------------------------------------------------------------------------------
13616000 BLP HAUPTPLATINE ________________________________________
23597500 DIMM PC/386/I MODUL ________________________________________
43272200 BLP NETZTEIL ________________________________________
5 7104200 RINGKERNTRANSFORMATOR ________________________________________
7 7118400 SICHERUNGSHALTER ________________________________________
8 7118500 SICHERUNGSEINSATZ ________________________________________
9 7069700 FEINSICHERUNG 3,15 A T ________________________________________
11 2078000 VERRIEGELUNGSSATZ ________________________________________
13 7132200 NETZKABEL C5000 ________________________________________
16 7102200 KABELSATZ C5000 ________________________________________
17 3047700 VERBINDUNGSKABEL ________________________________________
18 7103700 VERB.KABEL Einpl.PC ________________________________________
19 7103800 VERB.KABEL Elektronik ________________________________________
20 7103600 VERB.KABEL C5000 ________________________________________
22 7103500 VERB.KABEL C5000 ________________________________________
32 7209800 EMV ABSCHIRMBAND ________________________________________
33 7211200 FERRITKERN ________________________________________
102 7212000 DISPLAYEINHEIT ________________________________________
105 3056700 SOCKEL ________________________________________
106 3056600 FUEHRUNG ________________________________________
107 7083500 KLEMMSTÜCK FERTIGTEIL ________________________________________
109 7083300 ACHSE ________________________________________
111 7083900 KORDELGRIFF ________________________________________
112 2952300 BLP TASTATURELEKTRONIK ________________________________________
2001 3621600 DIMM PC, MONO DIMM PC 3597500 PROGRAMMIERT____________
2002 3621700 DIMM PC, DUO DIMM PC 3597500 PROGRAMMIERT____________
2003 3621800 DIMM PC, HEAT-EXCHANGER DIMM PC 3597500 PROGRAMMIERT___________
3001 1664300 GERÄTESICHERUNG 3,15A T ________________________________________
3002 2008700 GERÄTESICHERUNG 2A T ________________________________________
3003 2008600 GERÄTESICHERUNG 0,63A T ________________________________________
3004 2245600 GERÄTESICHERUNG 1,6A T ________________________________________
3101 2008700 GERÄTESICHERUNG 2A T ________________________________________
I K A - S e r v i c e d o c u m e n t a t i o n
---------------------------------------------------------------------------------------
list of parts: 3048000 C 5000 CONTROLLER fabrication no. from: 10002695
type : C 5000 fabrication no. to:
date: 1.02.05 page: 1
---------------------------------------------------------------------------------------
pos article no description remarks
---------------------------------------------------------------------------------------
13616000 PCB MOTHERBOARD ________________________________________
23597500 PCB DIMM PC / A MODUL ________________________________________
43272200 PCB POWER SUPPLY ________________________________________
5 7104200 TRANSFORMER ________________________________________
7 7118400 SAFEGUARDING SWITCH ________________________________________
8 7118500 FUSE LINK ________________________________________
9 7069700 FUSE 3,15 A T ________________________________________
11 2078000 HARDWARE SET RS 232PLUG ________________________________________
13 7132200 MAIN CABLE ________________________________________
16 7102200 SET OF COARDS ________________________________________
17 3047700 CONNECTING CABLE ________________________________________
18 7103700 CONNECTING CABLE ________________________________________
19 7103800 CONNECTING CABLE ________________________________________
20 7103600 CONNECTING CABLE ________________________________________
22 7103500 CONNECTING CABLE ________________________________________
32 7209800 EMI-SHIELDING GASKET ________________________________________
33 7211200 FERRIT CORE ________________________________________
102 7212000 DISPLAY UNIT ________________________________________
105 3056700 SOCKET ________________________________________
106 3056600 SLIDE BAR ________________________________________
107 7083500 CLAMED BAR HARDWARE ________________________________________
109 7083300 AXIS ________________________________________
111 7083900 STRING HANDLE ________________________________________
112 2952300 PCB KEYBOARD ________________________________________
2001 3621600 DIMM PC PROGRAMMED MONO DIMM PC 3597500 PROGRAMMIERT____________
2002 3621700 DIMM PC PROGRAMMED DUO DIMM PC 3597500 PROGRAMMIERT____________
2003 3621800 DIMM PC PROGRAMMED HEAT DIMM PC 3597500 PROGRAMMIERT___________
3001 1664300 FUSE 3,15 A T ________________________________________
3002 2008700 FUSE2AT ________________________________________
3003 2008600 FUSE 0,63 A T ________________________________________
3004 2245600 FUSE 1,6 A T ________________________________________
3101 2008700 FUSE2AT ________________________________________
SERVICE - C5000 - Controller (new) 3048000 (from 10.002695)
Picture 1
17
16
13
11
33 32 3003 3001
2001, 2002,
2003
seeInfo1.5!
19
18
5
3004
22
3003
3101
3002
4
7, 8, 9
1
SERVICE - C5000 - Controller (new) 3048000 (from 10.002695)
Picture 2
112 107
105
106
17
109
SERVICE - C5000 - Controller (new) 3048000 (from 10.002695)
Picture 3
18
20
102
111
(
Cordel Gri
p
behind the housin
g)
,.$±:(5.(7HFKQLFDO6HUYLFH
Janke & Kunkel-Straße 10 Phone :0049 - 7633 - 831 – 202 /-139
79219 Staufen Fax :0049 – 7633 - 500 - 212
SERVICE DOCUMENTS
CALORIMETER SYSTEM C5000
from Serial.-No. 10.003000
,GHQWQXPEHU
I K A - S e r v i c e u n t e r l a g e n
---------------------------------------------------------------------------------------
Stückliste: 7114500 MESSZELLE Fabrikationsnr von: 10003000
Gerätetyp : C 5003 Fabrikationsnr bis:
Datum: 1.02.05 Seite: 1
---------------------------------------------------------------------------------------
Pos Identnr Bezeichnung Bemerkung
---------------------------------------------------------------------------------------
________________________________________
8 7163100 PUMPENBAUGRUPPE ________________________________________
9 7117800 HEIZUNG ________________________________________
10 3005100 TEMPERATURREGLER ________________________________________
11 7089400 SOLID-STATE-RELAIS ________________________________________
12 7122100 AUSGLEICHSBEHAELT.bear ________________________________________
15 7206600 MAGNETVENTIL ________________________________________
17 7120200 KESSELFUSS ________________________________________
20 7090000 BLP ZUENDKARTE ________________________________________
27 7117500 DECKELDICHTUNG ________________________________________
28 7117600 SCHAFTDICHTUNG ________________________________________
29 7157100 FUELLSTANDSSCHALTER ________________________________________
30 7224100 GERAETESCHALTER ________________________________________
33 7118200 DRUCKVERSCHLUSS ________________________________________
36 7118400 SICHERUNGSHALTER ________________________________________
37 7118500 SICHERUNGSEINSATZ ________________________________________
38 7100800 FEINSICHERUNG 6,25 A__________________________________
43 7221400 SCHOTT-VERSCHRAUBUNG -3 ________________________________________
53 7159200 BLINDSTÜCK ________________________________________
60 2334200 SCHLAUCH ________________________________________
61 2259500 TYGONSCHLAUCH D=8,00x1,6mm____________________________
62 1154100 SILICON-SCHLAUCH D=12,0 D=8,0 S=2,0______________________
63 7164000 GEWEBESCHLAUCH 9/3_____________________________________
64 2334100 SCHLAUCH D=13,0x3,5______________________________
69 2995900 DRUCKFEDER ________________________________________
74 7144700 STECKERGEHAEUSE ________________________________________
83 7157000 ZÜNDKABELSATZ ________________________________________
88 7155900 ANSCHLUSSLEITUNG ________________________________________
93 7167900 PROFILDICHTUNG ________________________________________
98 7192300 IKAFLON 9x38 ________________________________________
99 7213500 PROFILDICHTUNG ________________________________________
101 7185200 ABLASSCHLAUCH ________________________________________
103 7190400 SICHERUNGS-SCHILD ________________________________________
110 7206900 T-SCHLAUCHVERBINDER ________________________________________
122 3042000 STELLFUSS ________________________________________
132 3080800 SILICONSCHEIBE ________________________________________
300 7097500 RUEHRANTRIEB KPL. ________________________________________
313 3087100 WINKEL-EINSCH-VERBINDER ________________________________________
400 3140000 KESSEL KPL. C5000 ________________________________________
406 7123300 TEMPERATURFUEHLER ________________________________________
410 1158100 O-RING Perbunan ________________________________________
412 3087600 T-STECKVERBINDER ________________________________________
415 7200100 KESSELSIEB ________________________________________
416 1515200 O-RING ________________________________________
482 7191900 FLACHKOPFSCHRAUBE ________________________________________
502 3041000 INNENDECKEL KPL. ________________________________________
503 7101100 BLP Temperaturerfassung ________________________________________
504 7102800 BLP MOTORENTSTÖRUNG ________________________________________
506 7126400 WÄRMETAUSCHER kpl. ________________________________________
507 7140400 DICHTELEMENT ________________________________________
I K A - S e r v i c e u n t e r l a g e n
---------------------------------------------------------------------------------------
Stückliste: 7114500 MESSZELLE Fabrikationsnr von: 10003000
Gerätetyp : C 5003 Fabrikationsnr bis:
Datum: 1.02.05 Seite: 2
---------------------------------------------------------------------------------------
Pos Identnr Bezeichnung Bemerkung
---------------------------------------------------------------------------------------
519 7143800 BLP POSITIONSERKENNUNG ________________________________________
528 7170200 DAEMMSTREIFEN ________________________________________
535 7195400 ENDSCHALTER ________________________________________
800 7163900 STEUERUNGSEINHEIT O2 ________________________________________
860 7219700 DRUCKSCHLAUCH COMPLETE________________________________
861 7219800 DRUCKSCHLAUCH COMPLETE________________________________
862 7220100 ENTLUEFTUNGSSCHLAUCH COMPLETE________________________________
865 7220000 DRUCKSCHLAUCH COMPLETE________________________________
2003 3096900 3/2 WEGEVENTIL KPL. ________________________________________
2004 7212200 SEILZUG KPL. ________________________________________
2005 7127600 HUBMAGNET komplett s/n höher 01.454265 Pumpe 3498600_______
2006 2991300 PUMPENERSATZTEIL-SET ________________________________________
2007 7158600 ANSCHLUSSPLATTE ________________________________________
2008 7157300 REIHENANSCHLUSSPLATTE ________________________________________
3003 7156700 2/2 WEGE-MAGNETVENTIL ________________________________________
3004 7165800 2/2 WEGW-MAGNETVENTIL ________________________________________
3009 7219600 DRUCKSCHLAUCH ________________________________________
3010 7219900 DRUCKSCHLAUCH ________________________________________
3011 3040800 DRUCKSCHLAUCH ________________________________________
3012 7134800 BLP Relaiskarte C5000 ________________________________________
3105 7182300 FLACHDICHTUNG ________________________________________
3107 7012600 O-RING ________________________________________
3203 7200000 FUELLSIEB ________________________________________
3205 7208000 LINSENSCHRAUBE ________________________________________
3307 3087100 WINKEL-EINSCH-VERBINDER ________________________________________
3405 7026300 MIKROSCHALTER DC-2 ________________________________________
3507 7220200 KAPILLARE ________________________________________
3510 3019800 KONTAKTFEDER ________________________________________
3517 3019600 FUELLKOPF ________________________________________
3519 3019500 ABSTANDSHALTER ________________________________________
3522 3055100 DRUCKFEDER ________________________________________
3523 .3041800 KOLBEN KPL. ________________________________________
3526 3019900 ZENTRIER-RING ________________________________________
3530 0559900 O-RING ________________________________________
3531 1740300 O-RING 2 1,6 ________________________________________
3532 1583400 O-RING ________________________________________
3576 3019100 ZYL.SCHRAUBE ________________________________________
3584 7153000 LINSENSCHRAUBE ________________________________________
3702 3041200 QUAD-RING ________________________________________
3703 1583500 O-RING ________________________________________
3704 7159100 DICHTSCHEIBE ________________________________________
5001 3044300 VENTILKOLBEN Typ 221 ________________________________________
I K A - S e r v i c e d o c u m e n t a t i o n
---------------------------------------------------------------------------------------
list of parts: 7114500 MEASURING CELL fabrication no. from: 10003000
type : C 5003 fabrication no. to:
date: 1.02.05 page: 1
---------------------------------------------------------------------------------------
pos article no description remarks
---------------------------------------------------------------------------------------
----------------------- ________________________________________
8 7163100 PUMP ASSEMPLY ________________________________________
9 7117800 HEATING PLANT ________________________________________
10 3005100 TEMPERATOR ________________________________________
11 7089400 SOLID-STATE-RELAIS ________________________________________
12 7122100 EQUALIZING RESERVOIR ________________________________________
15 7206600 ELECTROVALVE ________________________________________
17 7120200 BOILER FOOT ________________________________________
20 7090000 PCB IGNITION ________________________________________
27 7117500 COVER SEALING ________________________________________
28 7117600 SEALING ________________________________________
29 7157100 FILLING LEVEL SWITCH ________________________________________
30 7224100 APPLIANCE SWITCH ________________________________________
33 7118200 COMPRESSIONPLATELOOK-UP ________________________________________
36 7118400 SAFEGUARDING SWITCH ________________________________________
37 7118500 FUSE LINK ________________________________________
38 7100800 FUSE 6,25 A 6,25 A__________________________________
43 7221400 SCREW JOINT ________________________________________
53 7159200 BLIND PIECE ________________________________________
60 2334200 HOSE ________________________________________
61 2259500 TYGON HOSE D=8,00x1,6mm____________________________
62 1154100 SILICON TUBE D=12,0 D=8,0 S=2,0______________________
63 7164000 FLEXIBLE HOSE 9/3_____________________________________
64 2334100 HOSE D=13,0x3,5______________________________
69 2995900 PRESSURE SPRING ________________________________________
74 7144700 SOCKET HOUSING ________________________________________
83 7157000 SET OF IGNITION CABLE ________________________________________
88 7155900 SUPPLY MAIN ________________________________________
93 7167900 SEALING ________________________________________
98 7192300 IKAFLON STIRRING BAR ________________________________________
99 7213500 SEALING ________________________________________
101 7185200 WATER DRAINAGE HOSE ________________________________________
103 7190400 LABEL MEASURING CELL ________________________________________
110 7206900 HOSE COUPLING ________________________________________
122 3042000 ADJUSTING FOOT ________________________________________
132 3080800 SILICON WASHER ________________________________________
300 7097500 STIRRING DRIVE ________________________________________
313 3087100 SLIP COUPLING ANGLED ________________________________________
400 3140000 VESSEL COMPLETE ________________________________________
406 7123300 TEMPERATURE PROBE ________________________________________
410 1158100 O-RING ________________________________________
412 3087600 T-COUPLING ________________________________________
415 7200100 VESSEL SIEVE ________________________________________
416 1515200 O-RING ________________________________________
482 7191900 FLAT HEAT SCREW ________________________________________
502 3041000 INSIDE COVER COMPLETE ________________________________________
503 7101100 PCB ANALOG/DIGITAL ________________________________________
504 7102800 PCB SUPPRESSOR OF MOTOR ________________________________________
506 7126400 HEAT EXCHANGE COMPLETE ________________________________________
507 7140400 O-RING ________________________________________
I K A - S e r v i c e d o c u m e n t a t i o n
---------------------------------------------------------------------------------------
list of parts: 7114500 MEASURING CELL fabrication no. from: 10003000
type : C 5003 fabrication no. to:
date: 1.02.05 page: 2
---------------------------------------------------------------------------------------
pos article no description remarks
---------------------------------------------------------------------------------------
519 7143800 PCB EL. LIGHT BARRIER ________________________________________
528 7170200 INSULATING STRIP ________________________________________
535 7195400 SWITCH ________________________________________
800 7163900 CONTROL UNIT O2 ________________________________________
860 7219700 PRESSURE HOSE COMPLETE________________________________
861 7219800 PRESSURE HOSE COMPLETE________________________________
862 7220100 VENT HOSE COMPLETE________________________________
865 7220000 PRESSURE HOSE COMPLETE________________________________
2003 3096900 3/2 WAY MAGNETIC VALVE ________________________________________
2004 7212200 SHEATHED CABLE ________________________________________
2005 7127600 LIFTING MAGNET COMPLETE s/n higher 01.454265 pump 3498600_______
2006 2991300 PUMP SPARE PART SET ________________________________________
2007 7158600 CONNECTING PLATE ________________________________________
2008 7157300 ATTACHEMENT BLOCK FOR. ________________________________________
3003 7156700 2/2 WAY MAGNETIC VALVE ________________________________________
3004 7165800 2/2 WAY MAGNETIC VALVE ________________________________________
3009 7219600 PRESSURE HOSE ________________________________________
3010 7219900 PRESSURE HOSE ________________________________________
3011 3040800 PRESSURE HOSE ________________________________________
3012 7134800 PCB RELAIS ________________________________________
3105 7182300 SEALING ________________________________________
3107 7012600 O-RING ________________________________________
3203 7200000 FILLING SIEVE ________________________________________
3205 7208000 OVAL HEAD SCREW ________________________________________
3307 3087100 SLIP COUPLING ANGLED ________________________________________
3405 7026300 MICRO SWITCH ________________________________________
3507 7220200 CAPILLARY ________________________________________
3510 3019800 CONTACT SPRING ________________________________________
3517 3019600 FILLING HEAD ________________________________________
3519 3019500 DISTANCE HOLDER ________________________________________
3522 3055100 PRESSURE SPRING ________________________________________
3523 .3041800 PISTON COMPLETE ________________________________________
3526 3019900 CENTERING RING ________________________________________
3530 0559900 O-RING ________________________________________
3531 1740300 O-RING ________________________________________
3532 1583400 O-RING ________________________________________
3576 3019100 SCREW ________________________________________
3584 7153000 SCREW ________________________________________
3702 3041200 QUAD-RING.SEAL ________________________________________
3703 1583500 O-RING ________________________________________
3704 7159100 SEALING WASHER ________________________________________
5001 3044300 PISTON ________________________________________
SERVICE - C5000 Measuring Cell 71145.00(from 10.003000)
Picture 1
36, 37,
38, 103
53
33
101 Info
862 Info
30
110
74
88
SERVICE - C5000 Measuring Cell 71145.00(from 10.003000)
Picture 2
3011 Info
2003 Info
3010 Info
3009
Inf
o
2007 Info
3012 Info
5001,
3003 Info
860 Info
11
3004
3004
800
861
2008 Info
43
SERVICE - C5000 Measuring Cell 71145.00(from 10.003000)
Picture 3
8, 2006
Info
20
17
122
2005 Info 2004 Info
64
60
43
SERVICE - C5000 Measuring Cell 71145.00(from 10.003000)
Picture 4
62
9
10
SERVICE - C5000 Measuring Cell 71145.00(from 10.003000)
Picture 5
69
15
3307
313
61
63
SERVICE - C5000 Measuring Cell 71145.00(from 10.003000)
Picture 6
Picture 7
27
3203
28
3205
3107
29
3105
below
132
SERVICE - C5000 Measuring Cell 71145.00(from 10.003000)
Picture 8
406
300
3307
412
400 Info
SERVICE - C5000 Measuring Cell 71145.00(from 10.003000)
Picture 9
410, 482 98
416
415
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