IKA EUROSTAR 200 control User manual

20000003929a
IKA®EUROSTAR 200 digital
EUROSTAR_072016

2
Fig. 3
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23
4
Fig. 1
Fig. 2
Fig. 4
Fig. 7Fig. 6
Fig. 5
H
I
J
G
G
K
L
M
T
U
Q
S
U
X
I
G
Z
H
G
W
V
A
B
C
D
E
F

3
Contents
Page
Declaration of conformity 3
Explication of warning symbols 3
Safety instructions 4
Correct use 6
Unpacking 6
Drive 6
Motor protection 6
Speed – normal operation 6
Speed – overload operation 7
Output shaft 7
Speed display 7
Commissioning 7
Securing 8
Switching on the instrument 8
Maintenance and cleaning 9
Error codes 9
Warranty 10
Accessories 10
Permitted IKA®stirrer tools 10
Technical data 11
EN
Explication of warning symbols
Source language: German
General hazard
This symbol identifies information that is of vital importance for safeguarding your health
and safety. Disregarding this information can lead to health impairment and injuries.
This symbol identifies information that is of importance for the technically correct functioning
of the system. Disregarding this information can result in damage to the instrument or to system
components.
This symbol indicates information which is important for ensuring that the operations of the
instrument
are performed eciently and for using the instrument. Failure to observe this
information can result in inaccurate results.
DANGER
CAUTION
WARNING
Declaration of conformity
We declare under our sole responsibility that this product corresponds to the regulations 2014/35/EU, 2006/42/EC,
2014/30/EU and 2011/65/EU and conforms with the standards or standardized documents: EN 61010-1, EN 61010-1-2-051,
EN 61326-1, EN 60529 and EN ISO 12100.

4
Safety instructions
• Read the operating instructions in full before
starting up and follow the safety instructions.
• Keep the operating instructions in a place where
it can be accessed by everyone.
• Ensure that only trained staff work with the in-
strument.
•
Follow the safety instructions, guidelines, occu-
pational health and safety and accident preven-
tion regulations.
• Because the options for combining products,
tools, stirring vessel, experiment and medium
are nearly endless, user safety cannot be en-
sured simply with design requirements on the
part of the product. For this reason, it may
become necessary for users to take other pre-
cautionary safety measures. For example, glass
device or other stirring vessels that are sensitive
to mechanical stress can be damaged or shat-
tered by an imbalance, increasing the speed too
quickly or too little distance between the stirring
element and the stirring vessel. Users can suffer
serious injury from glass breakage or from the
freely rotating stirring element.
• Uncontrolled reactions can be triggered by mix-
ing the heated material insuciently or by the
energy generated by selecting a speed that is
too high. In case of these and other increased
operational hazards, users must take additional
appropriate safety precautions (e.g. shatter pro-
tection).
In any case, when using critical or hazardous
materials in your processes, IKA®recommends
to use additional appropriate measures to en-
sure safety in the experiment.
For example, us-
ers can implement measures that inhibit fire
or explosions or comprehensive monitoring
equipment.
Furthermore, users must make sure that the OFF
switch of the IKA®product can be accessed im-
mediately, directly and without risk at any time.
If installation or positioning
cannot ensure this access at
all times, an additional EMER-
GENCY STOP switch that can
be easily accessed must be in-
stalled in the work area.
• Only process media that will not react danger-
ously to the extra energy produced through
processing. This also applies to any extra energy
produced in other ways, e.g. through light ir-
radiation.
•
Do not operate the instrument in explosive at-
mospheres, with hazardous substances or under
water.
• Process pathogenic materials only in closed vessels
under a suitable fume hood. Please contact IKA®
application support if you have any question.
• The instrument is not suitable for manual operation.
• The high torque developed by the EUROSTAR
requires particular care in the choice of stand,
cross sleeve and anti-rotation element for the
agitating vessel.
• Set up the stand in a spacious area on an even,
stable, clean, non-slip, dry and fireproof surface.
• You must ensure that the stirring element is se-
curely clamped in the chuck!
•
Use stirring shaft protective equipment!
• The agitated vessels used for stirring have to be
secured. Consider on a good stability of the en-
tire structure.
Please pay attention to
the dangerous parts of the
equipment in Fig. 7.
• Protect the instrument and accessories from
bumping and impacting.
•
Check the instrument and accessories before-
hand for damage each time when you use
them. Do not use damaged components.
• Safe operation is only guaranteed with the acces-
sories described in the ”Accessories” section.
• Always switch the main switch in the OFF posi-
tion or disconnect the power before changing
stirring element and fitting allowed accessories.
• The instrument can only be disconnected from
the mains supply by pulling out the mains plug
or the connector plug.
• The socket for the mains cord must be easily
accessible.
•
Socket must be earthed (protective ground contact).
• The voltage stated on the type plate must cor-
respond to the mains voltage.
• Please observe the permitted speed for the stir-
ring element. Never set higher speed.
• Make certain that the unit is set at the lowest
speed before commissioning; otherwise, the
unit will begin running at the speed set in last
operation. Gradually increase the speed.
• Pay attention when setting the speed to any
imbalance of the stirrer tools and possible
spraying of the medium to be stirred.
Never operate the instrument
with the stirrer tools rotat-
ing freely. Ensure that parts
of the body, hair, jewelry or
items of clothing cannot be
trapped by the rotating parts.
DANGER
DANGER
DANGER

5
• It is important to note that the surfaces of the
motor (cooling fins) and certain parts of the
bearing may get very hot during operation.
• Never cover the ventilation slots or cooling fins
on the motor or on the instrument.
• Avoid knocking and impacting on the lower end
of the shaft and the chuck gear teeth. Even mi-
nor, invisible damage can lead to imbalance and
uneven shaft action.
• Ensure that the stand does not start to move.
•
Imbalance of the output shaft, the chuck and
in particular the stirring tools can lead to un-
controlled resonant vibrational behavior of the
instrument and the whole assembly. Glass ap-
paratus and stirrer containers can be damaged
or shattered by this. It can cause injury to the
operator, also can damage the rotating stirring
tool. In this case exchange the stirring tool for
one without imbalance or remedy the cause of
the imbalance.
If there is still imbalance, return it to the dealer
or the manufacturer along with a description of
the fault.
• If the instrument is operated too long in over-
load or if the ambient temperature is too high,
the instrument switches off permanently.
• The machine must only be opened by trained
specialists, even during repair. The instrument
must be unplugged from the power supply be-
fore opening. Live parts inside the instrument
may still be live for some time after unplugging
from the power supply.
Covering or parts that are ca-
pable of being removed from
the unit without accessory
equipment have to be reat-
tached to the unit for safe
operation in order to pre-
vent, for example, the ingress
of fluids, foreign matter, etc..
The operation of a free rotat-
ing shaft end is dangerous.
Therefore, for safety rea-
son, only insert through the
stirring tool over the upper
edge of housing at standstill.
Wear your personal protec-
tive equipment in accor-
dance with the hazard cat-
egory of the medium to be
processed, otherwise there
is a risk of:
- splashing of liquids
- projectile parts
-
body parts, hair, clothing
and jewelry getting caught.
Beware of the risk of:
- flammable materials
-
glass breakage as a result of
mechanical shaking power.
Reduce the speed if:
-
the medium splashes out
of the vessel because the
speed is too high
- the instrument is not run-
ning smoothly
-
the instrument begins to
move around because of
dynamic forces
- an error occurs.
Do not touch rotating
parts during operation!
• There may be electrostatic activity between
the medium and the output shaft which
could cause a direct danger.
• After an interruption in the power supply or a
mechanical interruption during a stirring pro-
cess, the unit does not restart automatically.
DANGER
DANGER
DANGER
DANGER
DANGER
WARNING

6
Unpacking
• Unpacking
- Please unpack the device carefully
- In the case of any damage a detailed report must
be sent immediately (post, rail or forwarder).
• Delivery scope
- a EUROSTAR 200 digital overhead stirrer
- an operating instructions
- an extension arm
- a hexagonal socket screw
- a hexagon socket offset screw key
- a chuck key
- a warranty card.
Drive
The speed can be adjusted continuously over two speed range (speed range I, speed range II ) with the
knob (B, see Fig. 1).
Motor protection
The stirring instrument is suitable for continuous
operation.
The motor current is limited electronically.
The instrument has an anti-stall and anti-overload
system.
Speed – normal operation
Speed - regulated (no variation in speed)
The speed is monitored and regulated by pro-
cessor controlled. The target speed is constantly
compared with the actual rotation speed value
of the output shaft and variations corrected. This
guarantees a constant speed even if the viscosity
of the substance being stirred changes.
Fluctuations in mains voltage within the permitted
tolerance range have no effect on the quality of
regulation and constancy of speed.
The speed is set using the front knob (B, see Fig. 1).
During normal operations the speed value on the
display (C, see Fig. 1) corresponds to the speed of
the output shaft in revolutions per minute (rpm).
Correct use
• Use
For mixing/stirring liquids with low to high vis-
cosities by various stirring tools.
Intended use: Stand device (chuck points down)
• Range of use (indoor use only)
- Laboratories - Schools
- Pharmacies - Universities
This instrument is suitable for use in all areas except:
- Residential areas
-
Areas that are connected directly to a low-voltage
supply network that also supplies residential areas.
The safety of the user cannot be guaranteed:
- If the instrument is operated with accessories that
are not supplied or recommended by the manu-
facturer
- If the instrument is operated improperly or con-
trary to the manufacture’s specifications
- if the instrument or the printed circuit board are
modified by third parties.
If a fault occurs, a safety circuit immediately switches
off the motor permanently through a relay in the
power board. A fault occurs if the safe functioning
of the instrument is compromised.

7
Output shaft
The clamping chuck and output shaft permit clamp-
ing
IKA® recommend stirrer tools (see “Permitted
IKA
®
Stirrer tools“ section). The output shaft is
designed as a hollow shaft, and the opening on the
top side of the housing is closed with a stirrer cover.
When open the stirrer cover, it is possible for stirring
shafts to push out over the top edge of the housing
at standstill , e.g. during change container.
For safety reason, the the plastic cover must be
pushed back into the opening of the housing so that
this is properly closed. This is the only way to ensure
that working with the unit is safe and that media
cannot enter the instrument.
Please see section “Safety
instructions“!
The rotation speed is adjusted with the rotary knob
(B
, see Fig. 1 ) on the front of the overhead stirrer.
Speed display
The rotational speed is displayed directly in revolutions
per minute (rpm) on the LED display (C, see Fig. 1).
Commissioning
Assemble the overhead stirrer and all necessary
accessories on a stable, even, non-slip surface.
The EUROSTAR 200 digital overhead stirrer
must be secured to a stable stand (e.g. R 2722 or
R 2723) with a cross-sleeve (e.g. R 270). The stir-
ring vessel must always be securely fixed for safety
reasons. You must also ensure that the mounting
device (stand) is set up in such a way that it is not
liable to topple and does not start to move during
the stirring procedure.
DANGER
Speed – overload operation
The stirrer can deliver double output for a short
time to even out load peaks which could occurs,
for instance, if solid or semi-pourable agents are
added.
If the operation is in the overload range (e.g.
process-related
increase in viscosity), the actual speed
is reduced
until the stirrer torque corresponds to
the nominal torque of the machine, and the
target speed blinks. The possible speed is continually
adapted to operating conditions, guaranteeing that
speed is as close as possible to the target speed set.
To protect the machine from overloading, the
speed is reduced if the machine has been operated
in overload mode. The target speed set then does
not correspond to the actual speed of the output
shaft. This condition is indicated by blinking of the
target speed (overload operation).
Overload status 1:
The machine is already running in the overload
range, the target speed does not yet correspond
to the actual speed. This condition is maintained
as long as neither the motor current nor the tem-
perature exceeds the permitted limit values.
Display symbol: blinking of the target speed.
When the load goes back to the normal range,
the target speed stop blinking and correspond to
the actual speed.
Overload status 2:
When the machine meet a fluctuating load
which is over double of the nominal torque, the
actual speed of the stirrer shaft will go down
quickly to stop.
Display symbol: Er 4 (see section “Error codes“).
Accessories must be assembled according to the
following assembly instructions (Fig. 2 to Fig. 6).
If above conditions are
met, the instrument is
ready for operation after
plugging in the mains plug.

8
Securing
Securing the extension arm to the overhead stirrer
Diagram (see Fig. 2)
Ensure that the extension is fitted securely.
Vibration may cause the screw to become loose. It
is therefore necessary for safe use to occasionally
check that the extension arm is attached securely.
Tighten the hexangular bolt as if required.
Securing the overhead stirrer to the stand
Diagram (see Fig. 3)
First secure the cross sleeve (H) to the stand (I).
Then secure the extension arm (J) of the laborato-
ry stirrer in the open side of the cross sleeve which
is facing upwards. Once you have set the position
required for the stirring procedure, firmly tighten
the two clamping bolts (G).
Check that the stirrer is held in position firmly prior to
each use and also at regular intervals. The position of
the stirrer must only be adjusted when the equipment
is stationary and the power supply is disconnected.
Securing the stirring element using the chuck
Diagram (see Fig. 4)
Slide the stirring element (M) into the chuck (L).
Tighten the chuck firmly using the chuck key (K).
The stirring element must only be changed when
the equipment is stationary and the power supply
is disconnected.
Securing the stirring shaft protector
Diagram (see Fig. 5)
Use a stirring shaft protector (Q), e.g. R 301, to
provide protection against injury when working
with the instrument.
Use the bolts (U) to attach the plastic half-shell
pieces to the stirrer (T), as shown in Fig. 5. The
screw (S) can be used to adjust the length of the
stirring shaft protector.
Check that the stirring shaft protector is held in posi-
tion securely prior to each use and also at regular
intervals. The position of the stirring shaft protector
must only be adjusted when the equipment is sta-
tionary and the power supply is disconnected.
Securing the mixing vessel to the stand
Diagram (see Fig. 6)
First fix the cross sleeve (H) to the stand (I).
Then attach the bracket (Z) of the strap clamp
in the open side of the cross sleeve which is fac-
ing upwards according to the position of stirrer
and the mixing vessel
(V) , firmly tighten the two
clamping bolts (G).
Clamp the mixing vessel (V) with the flexible clamping
band (W) and secure the flexible band (W) by means
of the clamping lever (X).
Switching on the instrument
Check whether the voltage given on the type plate
corresponds to the available mains voltage.
The
socket used must be
earthed (fitted with earth
contact).
If these conditions have been met, the machine is
ready to operate when the mains plug is plugged in.
If these conditions are not met, safe operation is not
guaranteed and the machine could be damaged.
After switch on the main switch (A) as show in
Fig. 1, the display (C) will display a software ver-
sion number, and then display the speed setting in
last operation after a few second.
LED (E) or LED (F)
indicate the
speed range setting in last operation.
Ensure the speed set is suitable
for the test medium
selected. If in doubt, set the speed adjust knob (B) to
the lowest speed (left hand position). Press the knob
(B) to start or stop the stirring.
By pressing speed range key (D), the unit could be
switch to different modes between high torque
and high speed modes.
• Speed setting
Before start the unit, you could preselected re-
quired speed with speed adjust knob (B). Then
push down knob (B), the unit will speed up to your
desired speed. When speed is changed, nominal
speed will be displayed on the display (C).
At standstill, speed can be changed between
two speed ranges (Ior II) by pressing key (D).
In standby mode, the display (C) shows the set
speed value.
This stirrer has two different speed ranges:
Range I: low speed/high torque (LED (E))
Range II: high speed/lower torque (LED (F))
• Correct step to change Speed Range:
- Turn off the unit with knob (B)
- Change speed range with key (D)
- Change speed with knob (B)
- Turn on unit with knob (B)
- The speed can be changed at any time during
operation
- Speed appears in display (C).

9
Maintenance and cleaning
The instrument is maintenance-free. It is only sub-
ject to the natural wear and tear of components
and their statistical failure rate.
Cleaning
For cleaning disconnect
the main plug!
Use only cleaning agents which have been approved
by IKA®to clean IKA®instruments.
Dirt Cleaning agent
Dye isopropyl alcohol
Construction material water containing tenside/
isopropyl alcohol
Cosmetics water containing tenside/
isopropyl alcohol
Foodstuff water containing tenside
Fuel water containing tenside
For materials which are not listed, please request
information from IKA®application support.
Wear protective gloves during cleaning the instru-
ments.
Electrical instruments may not be placed in the
cleansing agent for the purpose of cleaning.
Do not allow moisture to get into the instrument
when cleaning.
Before using another than the recommended
method for cleaning or decontamination, the user
must ascertain with IKA®that this method does
not destroy the instrument.
Spare parts order
When ordering spare parts, please give:
- machine type
- manufacturing number, see type plate
-
item and designation of the spare part see
www.ika.com, spare parts diagram and spare
parts list
- software version.
Repair
Please send in instrument for repair only after it
has been cleaned and is free from any materials
which may constitute a health hazard.
For repair, please request the “Decontamination
Certificate” form IKA®or use the download
printout of it from IKA®website: www.ika.com.
If you require servicing, return the instrument in its
original packaging. Storage packaging is not su-
cient. Please also use suitable transport packaging.
Error codes
The fault is shown by an error code in the display (C) as following if the error occurs, e.g. Er 4.
Proceed as follows in such cases:
)
Switch the device switch (A) off.
)
Remove the stirrer tool and remove the instrument from the assembly.
)
Reduce the speed and switch on (instrument switch (A)) the device without the stirrer tool.
Error code Cause Effect Solution
Er 2 Motor current sensor fault motor off - Switch off the instrument
Er 3
Temperature inside instrument
is too high
motor off - Switch off the instrument and allow it
to cool down
Er 4 Motor blockage or overload motor off - Switch off the instrument
-
Decrease the load on the motor and
restart again
Er 8 Speed sensor fault or overload motor off - Switch off the instrument
Er 21 Safety relay fault motor off - Switch off the instrument
If the actions described fails to resolve the fault or another error code is displayed then take one of the
following steps:
- Contact the service department
- Send the instrument for repair, including a short description of the fault.

10
Accessories
Warranty
In accordance with IKA®warranty conditions, the
warranty period is 24 months. For claims under
the warranty please contact your local dealer. You
may also send the machine direct to our factory,
enclosing the delivery invoice and giving reasons
for the claim. You will be liable for freight costs.
R 2722 H-stand
R 2723 Telescopic stand
R 270 Cross sleeve
R 271 Cross sleeve
Permitted IKA®stirrer tools
R 1342 Propeller stirrer ≤ 2000
R 1345 Propeller stirrer ≤ 800
R 1381 Propeller stirrer ≤ 2000
R 1382 Propeller stirrer ≤ 2000
R 1385 Propeller stirrer ≤ 800
R 1388 Propeller stirrer ≤ 400
R 1389 Propeller stirrer, PTFE ≤ 800
R 1311 Turbine stirrer ≤ 2000
R 1312 Turbine stirrer ≤ 2000
R 1313 Turbine stirrer ≤ 800
R 1300 Dissolver stirrer ≤ 2000
R 1302 Dissolver stirrer ≤ 1000
R 1303 Dissolver stirrer ≤ 2000
R 1352 Centrifugal stirrer ≤ 2000
R 1355 Centrifugal stirrer ≤ 800
R 1375 Paddle stirrer ≤ 800
R 1376 Paddle stirrer ≤ 800
R 1330 Anchor stirrer ≤ 1000
R 1331 Anchor stirrer ≤ 1000
R 1333 Anchor stirrer ≤ 800
max. speed
(rpm)
max. speed
(rpm)
The warranty does not cover worn out parts, nor
does it apply to faults resulting from improper use,
insucient care or maintenance not carried out in
accordance with the instructions in this operating
manual.
RH 5 Strap clamp
R 301 Stirrer shaft protection
R 301.1
Support holder

11
Technical data
Speed range I(high torque)
Speed range II (high speed)
rpm 0/6-400
0/30-2000
Speed setting Stepless
Speed display 7-Segment LEDs
Speed setting accuracy rpm ±1
Speed measurement deviation Speed < 300 rpm: ±3 rpm
Speed > 300 rpm: ±1%
Max. torque at stirrer shaft Ncm Range I: 200
Range II: 40
Max. stirring quantity (water) ltr 100
Max. viscosity mPas 100000
Permitted on time %100
Nominal voltage VAC 230±10% (EURO)
115±10% (USA)
Frequence Hz 50/60
Max. input power W130
Max. output power at stirring shaft W84
Protection type acc. to DIN EN 60529 IP 40
Protection class I
Excess voltage category II
Contamination level 2
Protection at overload Yes/motor current limitation
Fuse (on mains plate) AT 4 A (IKA®Ident. No. 2585100)
Ambient temperature °C +5 to +40
Ambient humidity (rel.) %80
Drive Brushless motor
Clamping chuck –clamping range mm 0,5-10
Hollow shaft internal diameter mm 10,3
Extension arm (ØxL) mm 16x220
Housing
Coated aluminium casting and thermoplastic plastic
Dimensions (WxDxH) (without extension arm) mm 91x209x274
Weight (with extension arm and clamping chuck) kg 4,6
Operation at a terrestrial altitude mmax. 2000
Subject to technical changes!