IKUSI R70 User manual

R 70
USER’s MANUAL
Paseo Miramón 170 - 20014 Donostia - San Sebastián, Guipúzcoa /Spain - [email protected]

Tx Cr 1
Cr 1
These instruc ons must be read carefully in order to install and use the set properly and to
keep it in perfect working condi on and to reduce the risks of misuse.
Do not use this set on machines in poten ally explosive atmospheres, except the models
cer fi ed ATEX/RATEX to work in that condi ons.
a) Strictly adhere to the instruc ons for installa on contained in this manual.
b) Make sure that professional and competent personnel carry out the installa on.
c) Ensure that all site and prevailing safety regula ons are fully respected.
d) Make sure that this manual is permanently available to the operator and maintenance personnel.
e) Keep the transmi er out of reach of unauthorised personnel.
f) Remove the transmission key when the set is not in use.
g) On star ng each working day, check to make sure that the STOP bu on and other safety measures
are working.
h) When in doubt, press the STOP bu on.
i) Whenever several sets have been installed, make sure the transmi er you are going to use is the
right one. Iden fy the machine controlled on the label for this purpose on the transmi er or by
using the display (in case it has one).
j) Service the equipment periodically.
k) When carrying out repairs, only use spare parts supplied by IKUSI dealers.
WARNING
• The devices muts be used with the manufacturers’ ba ery and ba ery charger.
• The equipment must be operated by quialifi ed personnel.
• A er use, never leave the equipment ON (one or several transmi ers). Always set the contact key and the
STOP bu on to switch off posi on of the equipment to avoid accidentally to ac vate manoeuvres –specia-
lly in crane maintenance purposes-.
• Do not use the set when visibility is limited.
• Avoid knocking or dropping the set.
• Do not use the set if failure is detected.
REMEMBER
Changes or modifi ca ons not expressly approved by IKUSI could void the user’s authority to operate this
equipment.
Remove the transmission key
only when the set is not in use or
to deny the access
When in doubt, press the STOP
button Make sure the transmitter works with the machine to be handled
After use set the contact key and
the STOP button Do not use the set when visibility is limited Avoid knocking or dropping the set
01- SAFETY INSTRUCTIONS
01- SAFETY INSTRUCTIONS

02- TECHNICAL DESCRIPTION
02- TECHNICAL DESCRIPTION
1.- Fixing slots (fi xed as-
sembly or an -vibra on)
2.- M32 Cable Gland
3.- External Antenna
A60 (433) or A70 (870)
4.- RS232 / RS485 Socket
5.- Power Supply
6.- INXXX Card Socket
7.- Internal removable
EEPROM
8.- TR800-CE MCX Radio
9.- CAN Connec on
10.- BUS Termina on CAN
11.- Signalling intern LEDs
12.- Wiring connec on
1
23
2
4
5
6
78
9
10
11
12
* only for LR72

1
03- RECEIVER’s INSTALLATION
03- RECEIVER INSTALLATION
WARNING
Manage the complete shut down of the machine throughout the whole installa on of
the receiver, following the legisla on on occupa onal risk presen on in force.
Check the power supply and shut down the main switch, disconnec ng the interface
cable between the receiver and the machine’s electrical box.
Remember that the receiver has more than one circuit of low tension. Even if the power
supply of the receiver is not connected, there is s ll risk of electric shock.
HOW TO LOCATE THE RECEIVER
2
3
1. Find a easily accesible and clear loca on, if possible with a direct vision between the receiver’s antenna and
the transmi er’s working area.
2. In case it is diffi cult to achieve a direct vision between the receiver’s antenna and the transmi er’s working
area, it is recommended the use of an extern antenna and the loca on of this antenna in clear areas with the
antenna extension (in those models that allow an antenna).
In areas where there’s expected a high vibra on level of the machine, the use of dampers is adviced.
3. Proceed the connec on of the power supply and the receiver’s outputs. Use the connec on block diagram
provided with the system, where it is detailed the correspondence between the transmi er maneuvres and
the receiver’s outputs.
4. Check the electrical installarion and verify if there’s an op on to connect the neutral or the ground cable. In
that case, don’t forget to connect the ground cable.
The use of fi reproof or fl ame retardant cables is recommended for the connec on.
04- TROUBLESHOOTING
04- TROUBLESHOOTING
LED
COLOUR
CONDITIONS
REMARKS
PROPOSED ACTION
POWER
GREEN
Switch ON if powered.
Power supply OK.
Check the power supply.
HARDOK
GREEN
Solid green LED if no error
detected
Receiver hardware OK
OK
Blinking during start up process
Please wait to finish the start-
up process
RED
If there’s an error of:
-Watchdog activated / oscillator
stopped / wrong EEPROM
checksum
-Reset activated.
Electronic board hardware
breakdown
Replace electronic board
-Blinking if checksum EEPROM
error/ Data corrupted / bus CAN
error detected-> CAN-ERR
----------------
Reprogram EEPROM
SIGNAL
GREEN
LED Off if no radio signal detected
(Squelch).
- LED On and the transmitter
switched Off indicates
occupied radio channel
- LED On and DATA switched
Off indicates radio channel
occupied by a non IKUSI
system
Change Transmitters
Frequency Channel
DATA
GREEN
Switch off if the received frame
has an error
Blinking if receiving good frames
Switch off and LED SIGNAL
switched on: Radio error
Replace radio
ID
GREEN
Blinking if a correct ID is received
Switched Off and DATA LED
switched On: no valid ID (ikusi
system nearby)
If channel not occupied: Check
chosen ID in the transmitter or
reset the receiver.
SIGNAL; DATA and ID LED On,
indicates valid frames from
the transmitter. Correct link.
OK
RELAY
GREEN
STOP relay activated
----------------
----------------
ORDER
GREEN
----------------
----------------
----------------
CAN_RUN
GREEN
-Switched on: operational state
-Blinking: Pre-operational state
OK
----------------
----------------
----------------
CAN_ERR
RED
-Switched on: BUS CAN error
-Blinking: No BUS connection
-Switched off: Correct
communication
----------------
Blinking
----------------
Check CAN Connection
Check bus termination
resistance
----------------
ORDER
RELAY
ID
DATA
SIGNAL
HARDOK
POWER
CANRUN*
CANERR*

1
03- RECEIVER’s INSTALLATION
03- RECEIVER INSTALLATION
WARNING
Manage the complete shut down of the machine throughout the whole installa on of
the receiver, following the legisla on on occupa onal risk presen on in force.
Check the power supply and shut down the main switch, disconnec ng the interface
cable between the receiver and the machine’s electrical box.
Remember that the receiver has more than one circuit of low tension. Even if the power
supply of the receiver is not connected, there is s ll risk of electric shock.
HOW TO LOCATE THE RECEIVER
2
3
1. Find a easily accesible and clear loca on, if possible with a direct vision between the receiver’s antenna and
the transmi er’s working area.
2. In case it is diffi cult to achieve a direct vision between the receiver’s antenna and the transmi er’s working
area, it is recommended the use of an extern antenna and the loca on of this antenna in clear areas with the
antenna extension (in those models that allow an antenna).
In areas where there’s expected a high vibra on level of the machine, the use of dampers is adviced.
3. Proceed the connec on of the power supply and the receiver’s outputs. Use the connec on block diagram
provided with the system, where it is detailed the correspondence between the transmi er maneuvres and
the receiver’s outputs.
4. Check the electrical installarion and verify if there’s an op on to connect the neutral or the ground cable. In
that case, don’t forget to connect the ground cable.
The use of fi reproof or fl ame retardant cables is recommended for the connec on.
04- TROUBLESHOOTING
04- TROUBLESHOOTING
LED COLOUR CONDITIONS REMARKS PROPOSED ACTION
POWER GREEN Switch ON if powered. Power supply OK. Check the power supply.
HARDOK
GREEN
Solid green LED if no error
detected
Receiver hardware OK OK
Blinking during start up process
Please wait to finish the start-
up process
RED
If there’s an error of:
-Watchdog activated / oscillator
stopped / wrong EEPROM
checksum
-Reset activated.
Electronic board hardware
breakdown Replace electronic board
-Blinking if checksum EEPROM
error/ Data corrupted / bus CAN
error detected-> CAN-ERR
---------------- Reprogram EEPROM
SIGNAL GREEN LED Off if no radio signal detected
(Squelch).
- LED On and the transmitter
switched Off indicates
occupied radio channel
- LED On and DATA switched
Off indicates radio channel
occupied by a non IKUSI
system
Change Transmitters
Frequency Channel
DATA GREEN
Switch off if the received frame
has an error
Blinking if receiving good frames
Switch off and LED SIGNAL
switched on: Radio error Replace radio
ID GREEN Blinking if a correct ID is received
Switched Off and DATA LED
switched On: no valid ID (ikusi
system nearby)
If channel not occupied: Check
chosen ID in the transmitter or
reset the receiver.
SIGNAL; DATA and ID LED On,
indicates valid frames from
the transmitter. Correct link.
OK
RELAY GREEN STOP relay activated ---------------- ----------------
ORDER GREEN ---------------- ---------------- ----------------
CAN_RUN GREEN
-Switched on: operational state
-Blinking: Pre-operational state
OK
----------------
----------------
----------------
CAN_ERR RED
-Switched on: BUS CAN error
-Blinking: No BUS connection
-Switched off: Correct
communication
----------------
Blinking
----------------
Check CAN Connection
Check bus termination
resistance
----------------
ORDER
RELAY
ID
DATA
SIGNAL
HARDOK
POWER
CANRUN*
CANERR*