IMB MB2003D-KS-1509P User manual

拉腰机
Waistband setter
（MB2003D-KS-1509P）
使用说明书
Instruction Manual
常州智谷机电科技有限公司
CHANGZHOU WISDOM & VALLEY ELECTRICAL TECHNOLOGY CO.,LTD
在使用本设备之前请先阅读本使用说明书.
Please read the operation manual of the touch
screen interface before using the device
请将本使用说明书放在便于查阅的地方保管
Please keep this operation manual of touch screen
interface in convenient place for reference
2022.04.03
版本信息/ Version

感谢购买 IMB 工业用缝纫机。
在使用此机器之前，请仔细阅读以下的说明，这样可以更好地帮到您了解此机器的相关
操作。
这些说明是根据现行的条例明确阐述了正确的工作方法。
Thank you for purchasing this industrial sewing machine from IMB
Before using this automatic unit, please read the following instructions, which will help you to
understand how the machine operates.
These instructions illustrate the correct working methods to comply with current regulations.
在没有得到IMB授权许可的前提下，此说明书的任何部分是不可以被复制或者转录的。
说明书的内容可能被修改，而不需预先通知。
No part of this manual may be copied or transcribed without requesting prior authorization from
IMB
The contents of this manual may be subject to change without advance notification.
我们将欣然接受各位提出的改进此说明书的任何建议和指示
We are happy to receive suggestions and/or indications on ways we could improve this manual.
本机介绍说明分为二部分，具体请参照《MB2003D 拉腰机-使用说明书》、《MB2003D 拉腰
机-零件手册》。
The introduction of this machine is divided into two parts. For details, please refer to 《mb2003d
operation manual》and 《mb2003d Parts Manual》

ENGLISH

Catalog
1、Basic information of equipment......................................................................................................... 1
2、Technical parameters of equipment................................................................................................... 2
3、Safety precautions..................................................................................................................................3
4、Key function..............................................................................................................................................5
4.1 Key function description........................................................................................................... 5
5、Operating instructions......................................................................................................................... 7
5.1 Preparation before operation................................................................................................... 7
5.2 Description of operation process........................................................................................... 7
6、Debugging method......................................................................................................................................9
6.1 signal detection........................................................................................................................... 9
6.2 Parameter setting......................................................................................................................... 9
6.3 Front and rear roller pressure............................................................................................. 12
6.4 Speed ratio between roller and feed dog........................................................................... 13
6.5 Position of upper and lower roller baffle....................................................................... 14
6.6 Cutter change............................................................................................................................. 15
7、Electrical wiring..................................................................................................................................16
7.1 Electronic control..................................................................................................................... 16
7.2 Pneumatic control....................................................................................................................... 17
8、Optional devices....................................................................................................................................18
8.1 Stacker ：It is mainly suitable for continuous waist cutting。.............................18
9、Accessory box details......................................................................................................................... 20
10、Common problems and Solutions....................................................................................................... 21
11、Daily maintenance requirements..................................................................................................... 22
12、Knowledge product protection statement..................................................................................... 23

1
1、Basic information of equipment
1：KS-1509P machine head； 2：Touch screen； 3：Control box；
4：Table； 5：Pedal； 6：Puller
5
1
4
3
2
6

2
2、Technical parameters of equipment
MB2003D Waistband setter
1
Machine head
KS-1509P
2
Maximum sewing speed/rpm
4000
3
Working voltage/V
220
4
Pressure/Mpa
0.5
5
Stitch length /mm
2—5
6
waist width range /mm
30-43
7
Suitable fabric
Denim
8
waist type
Straight/Curve
9
Size/mm
1300L×570W×1300H
10
Weight/kg
110

3
3、Safety precautions
Considerations for safe use of automata
1. In order to prevent accidents caused by electric shock, please do not open
the cover of the electrical box of the motor or touch the parts in the electrical
box when the power is connected.
1. In order to prevent personal injury, please do not operate the machine in
the state of removing the belt guard, finger protector and other safety devices.
2. In order to avoid being involved in the machine's personal accident, please
do not let your fingers, hair, clothes near the pulley, v-belt, motor, and do
not put items on it during the operation of the sewing machine.
3. To prevent personal injury, please do not put your finger near the needle
when turning on the power or running the machine.
4. In order to prevent personal injury, please do not put your fingers in the
wire pole guard during the operation of the sewing machine.
5. When the machine is running, it turns at a high speed. To prevent damage
to the hand, never let the hand near the cutter during operation. In addition,
when changing the cable, please be sure to turn off the power.
6. In order to prevent personal injury, please be careful not to pinch your
fingers when the machine moves up and down or when you return to the original
position.
7. Please do not cut off the power or air supply while the machine is running.
8. In order to prevent accidents caused by sudden starting, please remove the
cloth guide when the preparation work is finished and the sewing state is
reached.
9. In order to prevent accidents caused by electric shock, please do not operate
the sewing machine when the ground wire of the power supply is removed.
10. In order to prevent accidents caused by electric shock and damage to
electrical parts, be sure to turn off the power switch before inserting or
unplugging the power plug.
11. In order to prevent accidents caused by damage of electrical parts, please
stop the operation for safety when it thunders and pull the power plug.
12. In order to prevent accidents caused by damage to electrical parts,
condensation will occur when moving from a cold place to a warm place
immediately, so please wait until the water drops dry before switching on the
power.
13. As this product is a precision machine, please pay full attention to it
during operation, do not splash water or oil on the machine, and do not let
the machine fall and give the machine impact.
This machine is A class A industrial machine. The use of this machine in the
home environment may cause the phenomenon of radio interference. At this point,
please take appropriate measures to solve the problem of radio interference.
15. After the power switch is turned off when the accumulator moves, the
accumulator lever moves, so please be careful not to clip your finger, etc.

4
16. When the power switch is turned off during the foot press action, please
be careful not to pinch your fingers.
17. During folding operation, please be careful not to clip the cylinder to
your finger when putting your finger into the folding machine.
* important safety information:
√ improper operation of the machine may cause personal injury. Please read this
instruction carefully and operate correctly before operation.
√Please ventilate the machine before it is officially powered on.
√ do not turn on the internal parts of the electric cabinet or touch screen
while the power is on.
√ this machine should be used after receiving training or under special
instruction to ensure the safety of the user.

5
4、Key function
4.1 Key function description
（1）：Power switch: press the power switch to position 1, and the equipment is powered on
and ventilated。
（2）：Foot pedal: front step sewing, back step presser foot lift。
（3）：Pressure reducing valve: adjust the cylinder pressure of the front tugboat on the

6
left side, and adjust the cylinder pressure of the rear tugboat on the right side。
（4）：Hand slide valve --- when the presser foot is raised, the sliding hand slide valve
controls the lifting and landing of the front tug, and the front tug normally falls down
（5）：Touch screen
a. Boot interface
b. Main interface

7
5、Operating instructions
5.1 Preparation before operation
√ When the operator checks, the machine head should be in the stop state
√ Check that the stitches have been correctly fitted
√ Check whether the needle has been installed
√ Clean up the sundries on the machine table to ensure that there are no sundries
hindering the operation of the machine
√ Check that the eye guard is properly installed
5.2 Description of operation process
1 Start the device
Press the power switch To position 1，Power on the equipment，Select the
language in the 4.1 - (5) - a boot interface and enter the 4.1 - (5) - B monitoring interface。
2 Sewing
a. Straight：
Insert the waist head into the drawing barrel manually, then step on the 4.1 - (2)
pedal to lift the presser foot, insert the waist head above the cloth feeding teeth
(as shown in the figure on the left below), put down the presser foot, sew two
stitches, and then put on the pants piece (as shown in the figure on the right below),
step on the foot pedal to finish sewing。

8
b. Curved：
The sewing procedure is the same as straight waist 。
3 Shut down
Press the power switch To position 0, the device is shut down，

9
6、Debugging method
6.1 signal detection
Click the test button in 4.1 - (5) - B monitoring interface Enter the following
interface
Laser：Cover reflective paper, corresponding button turn green ，laser normal
Other signals ： Click ， Turn green ， The solenoid valve reacts and the
electricity is normal
6.2 Parameter setting
1. Click the menu button in 4.1 - (5) - B monitoring interface
Enter the following interface and click to change the corresponding parameters.

10
P-01 Sewing speed: adjust the maximum speed of the motor；
P-02 Cutter working remain time: adjust the completion time of cutter cylinder action；
P-03 Rear roller pressing stitches：Adjust the rear roller pressing time；
P-04Needle cooler opening stitches：Adjust the up blowing time。
P-05/P-06 Intermittent Blower opening/closing stitches：A loose thread is needed in the
middle of the sewing，The number of stitches can be set according to the distance，There
is no need to set the parameter to 0。
2. 4.1-（5）-b In the monitoring interface
2.1 Select button：As shown in the figure below, the function is on, click any function,
the color will become lighter, and the function will be closed 。

11
2.2 Motor speed control button (same as P-01 in 6.2.1 setting menu)。
2.3 Blower, cutting stitches：Click the number to change the corresponding parameter value。
Blow 1&2：Blowing operation, bottom line off line，When the pants cover the first piece
of reflective paper, stop blowing according to the number of delayed stitches;
Front cut：The pants cover the second piece of reflective paper and start cutting
according to the number of delayed stitches；
Blow 1
Blow 3
Blow 2
Blow 4

12
Blow 3&4：Blowing operation, bottom line off line，When the pants piece leaves the first
piece of reflective paper, the blowing starts according to the number of delayed stitches；
Rear cut：The pants piece leaves the second piece of reflective paper and starts cutting
according to the number of delayed stitches。
6.3 Front and rear roller pressure
1. Front roller pressure：Manually rotate the pressure regulating knob of the left pressure
reducing valve (as shown in the figure below)，The pressure of the roller is maintained
at 0.3-0.4mpa. If the pressure is too small, the roller fails and affects the needle pitch。
2. Rear roller pressure；Manually rotate the pressure regulating knob of the right pressure
reducing valve (as shown in the figure above), the tugboat pressure is maintained at
0.3-0.4mpa。if too small affects the shear position.

13
6.4 Speed ratio between roller and feed dog
1.Feed dog：Refer to the manual of machine head，Adjust the eccentricity at the position
shown in the figure，The eccentricity is adjusted according to the required needle pitch。
2.Lower roller：Adjust the position of both ends of the connecting rod in the figure below
to adjust the speed of the lower roller；
Front roller：The rotation speed of the rear tugboat can be adjusted by adjusting the angle
between the left upper crank and the upper rotating shaft (as shown in the figure below)，
Eccentricity
Inside to
outside, speed
small to large
Inner speed
fast。Outer
speed slow
Upper
left
crank

14
The speed of lower tug, front tug and feed dog should be synchronized
3.Rear roller：Adjust the relative position between the nut and the right crank of the front
roller to ensure that the fabric is flat when the cutter is running。
6.5 Position of upper and lower roller baffle
1. Left inner baffle of front roller：Loosen the fixing screw ○
1so that the bottom edge of the baffle
is close to the front roller, Prevent the thread end and waist head from being stuck by the roller
2. Cutter position：Loosen the fixing screw ○
2and move the cutter device back and forth to
make the bottom edge of the lower cutter close to the lower roller，Prevent the thread end and
waist head from being stuck by the roller。
○
1

15
6.6 Cutter change
1) Remove the two fixing screws ○
2in the figure above, and take out the cutter device
2) Remove the upper cutter fixing screw ○
5，Remove the upper cutter, replace the new cutter,
and install the fixing screw ○
5and tighten；
3) Remove the two retaining screws ○
3，Remove the lower cutter, replace the new cutter,
and install the fixing screw ○
3No tightening is required；
4) Adjust the positioning bolt ○
4，Make the upper and lower cutters in the point contact
state, and then set the screw ○
3tighten。
○
2
○
3
○
4
○
5

16
7、Electrical wiring
7.1 Electronic control