IMC IMCQS Series User manual

!
1!
!!
!
"#$%&!&'()'*!+,!-./+01/)2!31*4)56!
#124)5'(7!
!
INTERNATIONAL)MACHINE)CONCEPTS)WELCOMES)YOU)TO)YOUR)NEW)
MACHINE)
)
)
)
)
)
)
)
)
)
)
)
89'(1/)+5!#15.1:;!<1/'!=>?@A!B'(*)+5!?A!&'()1:!C.0D'(!

!
2!
CONTENTS'
Chapter'1'
#124)5'!<'*2()9/)+5!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!?A?!
E52(1/)56!"5*/(.2/)+5*!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!?A=!
"5*/1::1/)+5!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!?AF!
G:'2/()21:!15H!I5'.01/)2!2+55'2/)+5*!!!!!!!!!!!!!!!!!!!!!!!?AJ!
Chapter'2'
K'245)21:!I1(10'/'(*!15H!<'*2()9/)+5!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!=A?!
Chapter'3'
89'(1/)+5!"5*/(.2/)+5!
#'2415)21:!H'*2()9/)+5!15H!1HL.*/0'5/*!!!!!!!!!!!!!!!!!!!!!!!!!!!!!FA?!
Chapter'4'
#1:,.52/)+5*!MN1.:/*O!15H!/4')(!('2/),)21/)+5!
K1D:'!+,!9+**)D:'!,1.:/*!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!JA?!
Chapter'5'
89'(1/)+5*!&/'9*!15H!#1)5/'5152'!"5*/(.2/)+5*!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! @A?'
Chapter'6'
G:'2/()21:!<)16(10*!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!PA?!
'
'
'
'
'
'
'
'
'
'
'
'
'

!
3!
Chapter'1'
1.1 Machine'Description'
K4'!1./+01/)2!Q1*4)56!0124)5'!)*!H'R':+9'H!Q4)24!)*!D1*'H!+5!/4'!,+(')65!1HR152'H!/'245+:+67!15H!
Q)/4!+.(!+Q5!2('1/)+5!15H!H'*)65A!"/!)*!1!S)5H!+,!1HR152'H!(+/1/)+5!Q1*4)56!0124)5'!)5!$4)51A!
K4)*!0124)5'!)*!01)5:7!.*'H!)5!Q1*4)56!15H!2:'15)56!9:1*/)2!D+//:'*!,+(!D'R'(16'T!0)5'(1:!Q1/'(T!15H!
2+21U2+:1!15H!*+!+5A!!
K4)*!0124)5'!215!D'!Q)H':7!.*'H!D7!0+*/!,12/+()'*A!"/!215!D'!.*'H!)5!,)::)56!*7*/'0!/+!2+09+*'!1!
9(+H.2/)+5!:)5'V!)/!)*!1:*+!215!D'!.*'H!*'91(1/':7A!
#1)5!,'1/.('*;!
?A "/!)*!'*9'2)1::7!.*'H!)5!2:'15)56!15H!Q1*4)56!S)5H*!+,!9:1*/)2!D+//:'*A!
=A K4)*! 0124)5'! 41*! 2+0912/! */(.2/.('! 15H! 2+09:'/'! 2+5/(+::)56! *7*/'0A! "/! )*! '1*7! /+! +9'(1/'! 15H!
01)5/1)5A!
FA K4'!2:'15)56!*/(.2/.('!)*!('1*+51D:'A!"/!)*!1H+9/'H!*9()5S:)56!9()52)9:'!/+!()5*'!/4'!)55'(!15H!+./'(A!
K4'!('01)5'H!Q1/'(!)*!H()'H!1./+01/)2A!K4'!()5*'H!D+//:'*!,)/!/4'!476)'5)2!*/15H1(HA!
JA ",!7+.!Q15/!/+!24156'!/4'!D+//:'!*419'T!7+.!+5:7!5''H!/+!24156'!/4'!/4.0D!Q4'':!15H!6.)H'!9:1/'A!
K4'!+9'(1/)+5!)*!'1*7!15H!2+5R'5)'5/A!!
'
1.2 Un=crating'Instructions'
'
<.()56!.5U2(1/)56!01S'!*.('!/41/!5+!947*)21:!H1016'!/+!/4'!+./*)H'!+,!/4'!2(1/'!41*!/1S'5!
9:12'A!$1(',.::7!D('1S!+9'5!/4'!'W/'()+(!915':*!/+!('R'1:!/4'!0124)5'!15H!)/*!Q+(S)56!91(/*A!
K4'!0124)5'!Q)::!D'!2+R'('H!)5!1!9:1*/)2!9(+/'2/)R'!2+R'(A!K4)*!)*!/+!D'!('0+R'HA!#1S'!*.('!
/41/!5+!91(/*!41R'!D''5!H1016'H!H.()56!/(15*9+(/T!+(!,1::'5!+,,!/4'!0124)5'A!K4'!0124)5'!Q)::!
1(()R'!Q)/4!2'(/1)5!91(/*!H)*U1**'0D:'HA!K4'*'!5''H!/+!D'!,)//'H!/+!/4'!0124)5'!!/+!('*'0D:'!
/4'!94+/+*!1D+R'!/4'!0124)5'A!K4'!0124)5'!)*!,)W'H!/+!/4'!Q++H'5!91:'//!D7!,+.(!0'/1:!
D(12S'/*A!X'0+R'!/4'*'!D(12S'/*!15H!H)*21(H!+(!S''9!,+(!,./.('!.*'A!K4'!H++(*!15H!2+R'(*!
41R'!D''5!/19'H!2:+*'H!,+(!*1,'/7!('1*+5*T!/4'*'!/19'H!91(/*!215!5+Q!D'!+9'5'HA!&.(,12'!(.*/!
215!/1S'!9:12'!H.'!/+!/4'!'W2'**)R'!*'1!*)(!H.()56!*4)99)56A!K4)*!Q)::!+5:7!D'!*.(,12'!(.*/!15H!1!
H(7!2:+/4!*4+.:H!D'!.*'H!/+!('0+R'!/4)*!(.*/!('*)H.'A!K4'!'5/)('!0124)5'!41*!D''!*4)99'H!Q)/4!
15!+):!2+1/)56!+5!/4'!*.(,12'!/+!*1,'6.1(H!/4'!0124)5'!,(+0!2+((+*)+5A!K4)*!215!5+Q!D'!
('0+R'H!Q)/4!1!R'(7!:)64/!H'/'(6'5/A!K4'!5+5U*/1)5:'**!*/'':!91(/*!*4+.:H!D'!('U+):'H!/+!
9('R'5/!(.*/)56!/1S)56!9:12'!1,/'(!2:'15)56A!<+!5+/!:'1R'!/4'!0124)5'!Q'/A!
!
K4'!0124)5'!)*!/+9U4'1R7!15H!1*!*.24T!21('!*4+.:H!D'!/1S'5!Q4'5!415H:)56!/4'!!0124)5'!15H!
('0+R)56!)/!,(+0!)/*!Q++H'5!91::'/A!
!
C8KG;!<8!C8K!Y-C<ZG!KYG!#-$Y"CG!8C!KYG!N"Z#![X-$\GK&!8X!X8ZZGX&A!K4'*'!91(/*!1('!
2()/)21::7!1:)65'H!15H!*4+.:H!/4'7!D'!D'5/!+./!+,!9+*)/)+5!/4'!,):0!017!(.5!+,,A!
!
!
!

!
4!
1.3 Installation'
'
!Only'a'qualified'technician'should'perform'the'machine'installation'or'a'suitably'trained'
person.'
Note:')/!)*!H156'(+.*!/+!Q+(S!+5!1!0+R)56!0124)5'!15H!/4'!0124)5'!*4+.:H!D'!+,,!15H!)*+:1/'H!
D',+('!157!,+(0!+,!Q+(S!)*!9'(,+(0'HA!
!
•#124)5'!*4+.:H!D'!9:12'H!)5!1!Q'::UR'5/):1/'H!(++0T!,(''!,(+0!H.*/!15H!'W2'**)R':7!
2+((+*)R'!01/'()1:*A!
•K4'('!*4+.:H!D'!1/!:'1*/!?T@0!*912'!1(+.5H!'124!*)H'!+,!/4'!0124)5'!,+(!2+5R'5)'5/!
+9'(1/)+5!15H!01)5/'5152'A!
•I('91('!/4'!9+Q'(!*.99:7!F]>B!+(!==>B^@>Y_A!K4(''^&)56:'!I41*'!15H!5'./(1:T!15H!
2+55'2/!/+!15!199(+9()1/'!'1(/4!Q)('A!
!
•I5'.01/)2!2+55'2/)+5*!*4+.:H!/1S'!9:12'!1*!/4'!H'*)651/'H!2+55'2/)+5A!K4'!1)(!*4+.:H!
5+/!D'!:'**!/415!P[1(!Q4):'!/4'!0124)5'!)*!+9'(1/)+51:A!-)(!*4+.:H!D'!,(''!+,!Q1/'(!15H!
2+5/10)515/*A!
•K4'!0124)5'!*4+.:H!D'!9:12'H!+5!:'R':!6(+.5HA!-,/'(!)5*/1::)56!/4'!0124)5'T!24'2S!),!/4'!
0124)5'!)*!:'R':!D7!Z'R':!"5*/(.0'5/A!",!5+/T!9:'1*'!1HL.*/!/4'!,+.(!:'6*A!
•$4'2S!'R'(7!91(/!+,!/4'!0124)5'!21(',.::7!,+(!H1016'!H.()56!*4)99)56A!K)64/'5!157!:++*'!
91(/*T!*2('Q*!15H!0+R)56!91(/*A!
•-::!6'1(D+W'*!*4+.:H!D'!24'2S'H!,+(!*.,,)2)'5/!+):A!
•$4'2S!1::!':'2/()21:!2+55'2/)+5*!,+(!:++*'!Q)('*A!
•#1S'!1!/'*/!+,!/4'!0124)5'*!':'2/()21:!9+Q'(!15H!2+5,)(0!/4'!R+:/16'!15H!'1(/4!
2+5/)5.)/7A!-::!*1,'/7!2+55'2/)+5*!(':1/)R'!/+!7+.(!+Q5!2+.5/(7!*4+.:H!D'!1H4'('H!/+A!
•[',+('!+9'(1/)56!/4'!0124)5'T!9:'1*'!:.D()21/'!/4'!,+::+Q)56!91(/*;!12(+**!*'1:)56!D'1()56!
15H!)/*!D'1()56!4+:'*T!:+56)/.H)51:!Q4'('!*'1:)56!/4'!91(/*!5''H*!+):A!
!
1.4''Electrical'and'Pneumatic'connections'
K4)*!0124)5'!('`.)('*!+5:7!1!*)56:'!941*'!2+55'2/)+5!15H!'1(/4!Q)('!
!
!<"&$Z-"#GX!
"#$!Q)::!5+/!D'!4':H!('*9+5*)D:'!,)(!)52+(('2/!)5*/1::1/)+5!15H!*.D*'`.'5/!,1):.('!+,!/4'!
0124)5'!H.'!/+!157!)5*/1::1/)+5!9(+2'H.('!5+/!D')56!,+::+Q'HA!
!
!
!

!
5!
Chapter'2'
2.1'Technical'Parameters'and'Description'
'
B+:/16'!
F]>!a!J>>B!1/!@>Yb!c!C!c!'1(/4!
I+Q'(!X'`.)('0'5/!
>Ad@\Q!
[+//:'!<)10'/'(!!
@>U?>>00!
[+//:'!Y')64/!
?P>UF>>00!
<)0'5*)+5*!
Z?=>>e3??>>eY?]>>00!
$1912)/7!
=>>>UF>>>!D+//:'^4+.(!
I(+H.2/)R)/7!+,!=Z!D+//:'*!
?>>>D^4!!
[+//:'!<1016'!(1/'!!
fFg!
31*4)56!4'1H*!
?=!
C'/!Q')64/!
?=>>S6!
&9()5S:'!I('**.('!
>A=U>AF!#91!
X'`.)('0'5/!+,!/4'!Q1/'(!!
<()5S)56!31/'(!&/15H1(H!
'
!
!
!
!

!
6!
Chapter'3'
3.1'Mechanical'Description'and'Adjustment'
'
Working'principle'and'structure:'
?A!K4'!1./+01/)2!D+//:'!()5*'!0124)5'!199:)'*!(+/1(7!*9()5S:'!)55'(!15H!+./'(!Q1*4)56!9()52)9:'A!
=A!#124)5'!01)5!H'R)2';!Q1*4)56!H'R)2'T!'5/(7!15H!'W)/!D+//:'!/4.0DUQ4'':!15H!6.)H'!*'/T!2+5R'7!H'R)2'A!
K4'!6+R'(5+(!.*)56!':'2/(+0165'/)2!0+/+(T!/4'!9+Q'(!/(15*0)**)+5!H'R)2'!Q)::!*9('1H!/+!H)1:T!H)1:!
+5!/4'!,+:H'(!2+5/1)5)56!D+//:'*!+,!0'2415)21:!415HT!0'2415)21:!415H!Q)/4!1!(+/1(7!H)1:T!/4'!
D+//:'!)5/+!/4'!D+//:'!)5!/4'!(+:'!+,!/4'!H'R)2'!)5/+!/4'!D+//:'!/(15*,'(('H!/+!/4'!H)*/()2/T!/4'!
015)9.:1/+(!Q)::!D'!/(15*,'(('H!/+!/4'!D+//:'!$:109)56!*+!/41/!/4'!D+//:'!)5/+!/4'!Q1*4)56!1('1T!
Q4):'!/4'!(+:'!+,!/4'!(1):*!.5H'(!/4'!1./+U2+09:'/'!?]>UH'6(''!,:)9T!,:.*4)56T!D(+Q5T!'/2A!31*4)56!
9(+2'**'*T!15H!/4'5!('*'/!D7!/4'!D+//:'!H)1:!Q4'':T!/4.*!,)5)*4'H!D+//:'!Q1*4)56!9(+2'**T!('124!/4'!
9.(9+*'!/+!Q1*4T!H':)R'()56!/+!/4'!,)::)56!0124)5'!D7!/4'!/(15*9+(/!241)5A!
!
!
Adjustment'
-HL.*/0'5/!+,!Q4'':!*'/;!
['21.*'!+,!/(15*9+(/1/)+5T!7+.!0.*/!1HL.*/!/4'!0124)5'h*!*7524(+5)b1/)+5A!Z++*'!/4'!*2('Q!D+:/T!
/.(5!/4'!/4.0D!Q4'':!2:+2SQ)*'!+(!15/)U2:+2SQ)*'!.5/):!/4'!D+//:'UD:+2S!6(++R'!+5!/4'!/4.0D!
Q4'':!)5!/4'!2+(('2/!9+*)/)+5T!/4'5!,1*/'5!/4'!D+:/A!
!-HL.*/0'5/!+,!2:'15)56!91(/*;!
<)*1**'0D:'!/4'!1D+R'!:+2S)56!9:1/'V!9./!/4'!415H:'!)5/+!/4'!4+:'!15H!(+/1(7!/4'!(+.5H!5./!1*!
2:+2SQ)*'A!K4'5!()5*)56!91(/*!Q)::!()*'A!-/!:1*/T!,)/!+5!/4'!:+2S)56!9:1/'A!
'
Debugging'
?A!$+55'2/!/4'!:+Q'(!91(/!+,!/4'!9)9':)5'!15H!/4'!(+Q!+,!/4'!9)9':)5'*A!!
=A!G:'2/()21:!Q)()56!0.*/!0''/!/4'!9:15'!+5!/4'!*.DL'2/!+,!/4'!H)('2/)+5!+,!(+/1/)+5V!)/!9(+4)D)/'H!
/4'!Q4'':!('R'(*'!+9'(1/)+5A!!
FA!X)5*'!/4'!D+//:'*!D7!/4'!4)64!9:15'T!.*)56!/4'!Q('524!/+!(+/1/)+5!*9)5H:'!1HL.*/0'5/!9:12'!4)64:7!
*.)/1D:'!,+(!/4'!9+*)/)+5T!1/!/4'!*10'!/)0'T!)5!,(+5/!+,!/4'!,+:H'(!D+//:'*!$10!/(15*,'(('H!/+!/4'!
(+D+/!+9'5'H!0+H'(1/':7A!!
JA!$+55'2/'H!/+!/4'!01)5!':'2/()21:!*Q)/24T!(+/1/)56!/4'!*9''H!2+5/(+:T!!01S'!/4'!199(+9()1/'!
*9''HT!/+!*''!Q4'/4'(!/4'!Q4+:'!0124)5'!)*!*0++/4T!),!)/!)*!!5+(01:!+9'(1/)+5T!7+.!215!9./!/4'!
D+//:'!/+!/'*/!0124)5'A!!
@A!",!9(+H.2)56!/4'!H),,'('5/!H)10'/'(!D+//:'!0.*/!D'!('9:12'H!Q)/4!/4'!*.)/1D:'!H)1:!Q4'':!15H!/4'!
1(2!9:15ST!15H!1/!/4'!*10'!0.*/!1HL.*/!/4'!H)*/152'!D'/Q''5!/4'!/Q+!D1,,:'*!.5/):!01/24!Q)/4!/4'!
D+//:'!H)10'/'(A!
'
Operation'
?A!I('91(1/)+5!D',+('!/.(5!+5!/4'!0124)5'A!
=A!$4'2S!),!1::!/4'!+):U)5L'2/!91(/*!41R'!D''5!)5L'2/'HA!!
=A?!K.(5!+5!/4'!9+Q'(!/+!24'2S!),!/4'!0124)5'!+9'(1/'*!Q'::A!-:*+!7+.!5''H!/+!24'2S!/4'!*.99:)'H!
15H!H(1)5!Q1/'(!9)9'*!15H!),!/4'('!)*!1!*/+9916'!)5!()5*)56!9)9'*A!!
=A=!&/+9!)00'H)1/':7!Q4'5!D+//:'*!1('!H1016'HT!15H!('0+R'!/4'!/(+.D:'!1/!+52'A!
'
'

!
7!
Change'different'bottle''
?!
!
!
=!
!
!
F!
!
!
!
Loosen!the!five!
screws!of!the!
thumb!wheel!
and!guide!plate.!
Remove!the!
top!guide!
plate!
Loosen!the!
three!columns!
in!the!guide!
plate!
Remove!the!
bottom!guide!
plate,!and!then!
install!in!order.!
Remove!the!
original!thumb!
wheel,!change!the!
new!one.!

!
8!
Adjust'the'bottle’s'height''
?!
!
!
=!
!
!
Loosen!the!
screws,!adjust!
the!height!and!
then!tight!it.!
Screw!the!screw!on!the!
bottom!of!the!big!gear,!
when!clockwise!the!filling!
cylinder!will!move!down,!
when!counter!clockwise,!
the!filling!cylinder!will!
move!up.!

!
9!
Chapter'4'
4.1.1''Malfunctions'(Faults)'and'their'rectification'
N1.:/!
X'2/),)21/)+5!
!
!
#124)5'*!Q)::!5+/!*Q)/24!+5!
$4'2S!9+Q'(!*.99:7!/+!0124)5'!
'
$4'2S!01)5!)*+:1/+(!)*!)5!1!('*'/!9+*)/)+5!
'
$4'2S!'0'(6'527!*/+9!)*!5+/!9.*4'HM/.(5'HO!
'
!
#124)5'!)*!+5T!D./!/4'!0124)5'!Q)::!5+/!(.5!
Y1R'!7+.!9.*4'H!/4'!&/1(/!9.*4!D.//+5!
!
#1)5!0+/+(!*4+.:H!D'!(.55)56T!),!5+/T!01)5!0+/+(!
2+.:H!D'!,1.:/7A!%.1:),)'H!9'(*+55':!/+!24'2S!
0+/+(!':'2/()21:!15H!0'2415)21:!,.52/)+51:)/7A!
!
#1)5!0+/+(!)*!H()R'5!D7!':'2/(+5)2!*9''H!2+5/(+:!
*7*/'0T!24'2S!H()R'!.5)/!,+(!,1.:/T!),!)5!,1.:/T!
H)*2+55'2/!9+Q'(!,(+0!0124)5'!15H!Q1)/!@!
0)5./'*!15H!/4'5!*Q)/24!+5!0124)5'!161)5A!",!
9(+D:'0!9'(*)*/*T!01)5!H()R'!.5)/!017!D'!
H1016'HA!X'9:12'!.5)/A!
31/'(!*'6(1/)56!H'R)2'!:'1S16'!
K4'!/+9!/)64/'5!*2('Q!+,!)/!41*!D''5!:++*'5A!
I:'1*'!/)64/'5!/+9!*2('QA!
K4'!D+//:'!,''H)56!+R'(!!()64/!9+*)/)+5!
K4'!/4.0D!Q4'':!)*!5+/!)5!/4'!()64/!9+*)/)+5T!
9:'1*'!*2('Q!/4'!219!*2('Q!+5!/4'!/4.0D!Q4'':!
/+9T!('0+R'!/4'!9('**!2+R'(T!Q)::!199'1(!/4'!/Q+!
1HL.*/!*2('Q*T!:++*'5!/4'0!15H!(+/1/'!D12S!/4'!
/4.0D!Q4'':!)5!+99+*)/'!H)('2/)+5A!
K4'!D+//:'!,''H)56!215h/!('124!!()64/!9+*)/)+5!
K4'!/4.0D!Q4'':!)*!5+/!)5!/4'!()64/!9+*)/)+5T!
9:'1*'!,+::+Q!/4'!1D+R'!*/'9!15H!/)64/!/4'!/Q+!
*2('Q*!

!
10!
Chapter'5'
Operation'steps'and'Maintenance'Instructions''''''
"5L'2/!:.D()21/)56!6('1*'!15H!+):!M=>i+):O!)5/+!1::!/4'!+9'(1/)+5!91(/*!('6.:1(:7A!
Z.D()21/)+5!+,!'124!91(/：!
?）Z.D()21/)+5!+,!6'1(*!
!
!
=）Z.D()21/)+5!+,!D+//:'!2:109)56!)5!Q1*4)56!0124)5'!
!
!
F）Z.D()21/)+5!+,!6'1(!D+W!
!
Check!whether!with!
lubrication!oil!or!not!
every!week,!if!without,!
should!add!oil.!
Add!oil!each!
shift!
Check!every!month!for!
the!oil!is!enough!or!not,!
if!not,!should!add.!

!
11!
Dairy'keeping'
?A GR'(7!H17!D',+('!9(+H.2/)+5T!*4+.:H!24'2S!),!/4'('!157!:++*'5!)5!*+0'!91(/T!Q4'5!
24'2S)56!1::!)*!+ST!215!*/1(/!/4'!0124)5'A!
=A -,/'(!Q+(S)56T!*4+.:H!2:'15!/4'!0124)5'T!15H!5+/'!/+!1HH!+):!)5!0+R)56!91(/A!
FA $4'2S!/4'!':'2/()2)/7!D+W!,+(!01S)56!*.('!)/!)*!H(7A!
JA j'1(!D+W!15H!':'2/()2)/7!D+W!*4+.:H!S''9!122+(H)56!/+!015.1::7!)5*/(.2/)+5A!

!
12!
Chapter'6'
6.1'Electrical'Diagrams'''''''''''''''''
'''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''
I)5D+1(H!
C+A!
?!
=!
F!
J!
@!
P!
d!
$+55'2/!
:)5'!510'!
I41*'!:)5'!
#)H!:)5'!
N?!
N=!
E?!
B?!
3?!
-$==>B!9+Q'(!
!
!
'
!
!