Impacts S210E User manual

Operating Manual
Impacts Blastmachine
S210E

1
INITIAL OPERATION
OPERATION
MAINTENANCE
ELEKTRICAL SYSTEM
SPARE PARTS
FAULT DIAGNOSTIC
Änderung technischer Daten
vorbehalten. Stand: 4/05
Changes of technical datas is
possible. Version: April 2005
IMPACTS GmbH
IMPACTS GmbH
Zöllnerstrasse 7
D-51491 Overath
Tel.: [phone]
Fax: [phone]
e-Mail: [email protected]
Internet: www.impactsgmbh.de
IMPACTS GmbH
Sales, Service and Application Advice
Elmar Koster
Neusser Strasse 53
D-50181 Bedburg
Tel.: [phone]
Fax: [phone]
E-Mail: [email protected]
IMPACTS GmbH
Sales,Service and Application Advice
Michael Zutter
Heider Mühle 12
D-51491 Overath
Tel.: [phone]
Fax: [phone]
E-Mail: [email protected]
IMPACTS GmbH
Insiden Sales
Fotios Tsapkinis
Tel: [phone]
Fax: [phone]
E-Mail: [email protected]
IMPACTS GmbH
Sales and Application Advice
Werner Geilenkirchen
Welscher Heide 14
D-51465 Bensberg
Tel: [phone]
FAX: [phone]
E.-Mail: [email protected]
TECHNICAL DATA
SAFETY INSTRUCTIOS
GENERAL
TRANSPORTATION

HERE You will find us here
2
NOTIZEN:
A4 Ausfahrt Untereschbach,- an der Ampel der Ausfahrt links abbiegen ,- bis zur
nächsten Ampel nach ca. 200m(Kreuzung), - dort links einordnen und abbiegen ,
ca. 300m geradeaus über kleinere Brücke , hinter der an der Brücke gelegenen
Tankstelle links einordnen und abbiegen . Nach ca. 20 m sofort wieder links auf
den hinter der Tankstelle gelegenen Platz abbiegen.

S210E Operating Manual
Technical Data
1
Chapter 1
1.1 Rating PAGE: 2
1.2 Unit specifications PAGE: 2
1.3 Operative range and correct usage PAGE: 3
1.4 Stand-by power supply ( generator) PAGE: 3
1.5 Advice for operators of blast machines PAGE: 4
1.6 Machine type designation PAGE: 4

Operating Manual S210E
Technical Data
2
1.1 Rating
Machine: IMPACTS Blast machine
Machine-Type : S210E
Manufacturer: IMPACTS GmbH
Zöllnerstr. 7
D-51105 Overath, Germany
1.2 Unit – specifications
Dimensions:
Machine Dust collector
Optional
S 210 E DC 3003 G
Length 895 mm-1045mm 620 mm
Width 295 mm 620 mm
Height 795mm-1030 mm 1430 mm
Weight 45 kg 80 kg
Connected loads of the electrical system:
Blast machine Cabel (fixed to
machine)
Power 2,3 kW
Electrical
connection 110V, 60 Hz
Plug
Fuse 20 A
Plug 110V/24Amp.
3x 2,5mm²
Recommended Dust collector (Optional)
Dust collector DC 3003 K DC 3003 G
Power 3,0 kW 3,0 kW
Electrical
connection 110 V, 60 Hz
PLUG FUSE 30Amp. 110 V, 60 Hz PLUG FUSE 30Amp.

S210E Operating Manual
Technical Data
3
1.3 Operative range and correct usage
The blast machine S210E is designed to be used on
clean, dry, horizontal surfaces without obsticales .
The machine can not be used for other purposes.
The manufacturer will not be liable for damages
resulting from such incorrect usage. In case of
wrong usage the user assumes all risks.
1.4 Stand –by power supply ( generator)
If the blast machine S210E is operated using a
generator, the generator must be operated in
accordance with the current VDE directives( This
applies in special to the protective earth conductor)
in order to ensure that all safety devices are
functioning and to be able to eliminate possible
damage to electrical components.

Operating Manual S210E
Technical Data
4
During the operation of the S210E it may be possible to exceed
the acceptable noice level of 85 dB(A). This is dependend on the
different locations and the local circumstances. When the noice
level is 85 dB(A) or more, the machine operator and the persons
working near the machine must wear sound –insulating devices.
1.5 Advice for operators of the blast machine
1.6 Machine type designation
Machine type: S210E
Unit / designatiion: IMPACTS blast machine
Working width: 210mm
Drive: Manual
Blasting capacity: Up to 40m²/h
Abrasive consumption: ~100g/m²
Dust hose connection: 50mm
Recommended dust collector: IMPACTS DC3003K

S210E Operating Manual
Safety Advices
1
Chapter 2
2.0 Explanation of warnings and symbols PAGE: 2
2.1 Organisationel measures PAGE: 4-5
2.2 Personnel selection and qualification PAGE: 5
2.3 Safety precautions applicable to
different operating conditions PAGE: 6
2.4 Repair work , maintenance activities,
and default repair on the job side PAGE: 7-8
2.5 Definition of the Safety off position PAGE: 9
2.6 Dangerous aspects of the machine PAGE: 9
2.7 Electrical engineering regulations PAGE: 10
2.8 For special attention PAGE: 11

Operating Manual S210E
Safety Instructions
2
2.0 Warnings and symbols
The following denominations and symbols are used in the Operating
Instructions to highlight areas of particular importance:
Symbol of operational safety.
This symbol will be shown in these Operating
Instructions next to all safety precautions that are to
be taken in order to ensure prevention to life and
injury. Follow always these instructions and take
special care in these circumstances. In addition to
these instructions, the general safety precautions and
the local accident prevention guidelines are also to be
followed. Please check, whether there are special
regulations for the particular job side.
Information, instructions and restrictions with regards
to possible risks to persons or extensive material
damages.
Particular details regarding the economical use of the
equipment

S210E Operating Manual
Safety Advices
3
Warning against dangerous voltages.
Indications relating to protective devices of electrical
equipment.
Indications where consultation with the
manufacturer is necessary
Instructions relating to periodical checks
Reference to important instructions contained in the
Operating Instructions

Operating Manual S210E
Safety Instructions
4
The Oprerating Instructions are to be kept near the location
where the machine is located and must be reachable all the
time!
In addition to the Operating Instructions general and legal
regulations regarding accident prevention and environmental
protection must be with and indicated every time.!
Such duties may for example relate to the handling of hazardous
substances or to the provision and wearing of personal protection
equipment as well as compliance with local traffic regulations..
The Operating Instructions must be supplemented by instructions
including the duty to supervise and report relating to particular local
working pratices, for example work organisation, work procedures
and personnel allocation.
Personnel entrusted with working with the machine must have read
the Operating Instructions before starting the work, in particular
the chapter about Safety Instructions.These has to be done
before starting any work with the machine.This particularly applies
to incidental activities such as setting up the machine, carrying out
maintenance work or training staff to work with the machine.
From time to time the working practices of the staff are to be
checked regarding awareness of safety and hazards.
Personnel must tie back long hair and not wear loose clothing or
jewellery rings. There is a risk of injury through getting stuck or
being drawn into moving machinery.
Use personal protection equipment if necessary or required
by regulations! Take notice of allsafety and hazard notices on
the machine.
All safety and hazard notices on the machine must be keept
complete and readable
2.1 Organisational measures

S210E Operating Manual
Safety Advices
5
If safety-critical changes occur to the machine or its performance, the
machine must be shut down immediately! The cause of the fault has
to be established immediately and has to be repaired bevor starting the
work again.
Changes, add-ons or conversions of the machine which might
have an influence to the safety of the machine must not be
undertaken without the permission of the manufacturer.
This applies in particular to the fitting and adjustment of safety
devices and to welding on major and load bearing parts.
Spare parts must always comply with the technical requirements and
the specifications of the manufacturer.This is always garanteed with
original spare parts of the manufacturer.
Inspection intervals and intervals for recurring checks specified in
these Operating Instructions must be complied with. At the same time
it is necessary to meet the legal requirements.
To perform maintenance work correctly it is important to be equipped
with proper tools for the task in question.
The location and the operation of fire extinguishers must be made
known on each building site!
Take note of the facilities for fire reporting and fighting fires!
2.2 Personnel selection and qualification
Fundamental duties :
Only reliable personnel is aloud to work on the machine
Only trained personnel can be used to operate the machine. Note the statutory
minimum age! Specify clearly the responsibilities of personnel for operation,
setting up , servicing and maintenance work. !
Make sure that only authorised personnel operate or work on the machine.

Operating Manual S210E
Safety Instructions
6
Select clearly the machine operator. Define his responsibilities also
regarding to traffic safety regulations and empower him to decline
instructions from third parties which are not complying with the safety
requirements.
Personnel being trained or made acquainted with the equipment may
onlyn be deployed under constant supervision of an experienced
person.
Work on the electrical parts of the equipment may only be
undertaken by a skilled electrician or by a trained person
under the guidance and supervision of a skilled
electrician as well as in accordance with the electrical
engineering regulations.
2.3 Safety precautions applicable to different operating conditions
Avoid any method of working that impairs safety!
All precautions have to be taken, that the machine will only be used in a
safe and functional status.
Only operate the machine when all safety devices and
related safety equipment , e.g. detachable safety devices ,
emergency stops and suction devices are present and
operational!
The machinen has to be checked visually at least once a day for any
demage and defects.
In the event of operational malfunctions the machine must be shut
down immediately andsecured. The fault must be rectified before
starting the machine again!
Secure the work area around the machine in public areas
providing a safety distance of at least 2 m around the
machine.

S210E Operating Manual
Safety Advices
7
Default must be rectified immediately!
Start up and switch off operations and control devices have to be handle in
accordance with the Operating Instructions.
Use only extention cables for extending the main cable that are
sized and marked in accordance with the overall power
consumption of the machine and the valid VDE and local
guidelines..
Before starting the machine make sure that nobody can be
endangered when the machines starts running.!
Do not switch of or remove the exhaust and ventilation devicews when
the machine is running!
Mechanical servicing work :
Before starting any servicing work on the machine, put the machine in the
Safety off position as described in chapter 2.5 in order to prevent the
machine from being switched on accidentally.
Please follow any spezial safety instructions in the various chapters on
servicing the machine. See chapter 7
Adjustments,servicing and inspection work and inspection intervals
specified in these Operating Instructions as well as any information on the
replacement on parts and systems of the machine must be undertaken
and / or complied with.
These activities can only be undertaken by qualified personnel.
All persons in the proximity of the machine must wear safety
glasses with lateral protection as well as safety shoes. Ear
protection may be required. The operator is obliged to wear close
fitting protective clothing.
2.4 Special work within the scope of use of the machine and maintenance
activities as well as repairs during operation.

Operating Manual S210E
Safety Instructions
8
Before starting any maintenance or repair work the operator of the
machine has to be informed about it.
During all work related to the use, the re-erection or the adjustment of
the machine and of the safety devices as well as inspection,
maintenance and repair, the start up and shut off procedures have to be
done in accordance with the Operating Instructions.
Has the machine been shut off completly for repair or maintenance
work the plug has to be disconnected in order to prevent the machine
from beeing switched on accidentally.
The dust bin of a connected dust collector has to be emptied before
transportation. Please handle in accordance with the regulation how to
dispose the dust and make sure that you meet the local regulations.
Do not use any aggressive cleaning materials!
Use lint-free cleaning cloths.
Always tighten any srew connection that are undone during servicing
and maintenance work!.
If safety devices need to be dismantled during setting up, servicing
and repair work, these safety devices must be reinstalled and
inspected immediately after completion of the servicing and repair work.
Make sure that process materials and replacement parts are
disposed of safely and in an environmentally-friendly manner!
Make sure that electrical components used for replacement purpose
comply with the original parts and are correctly adjusted if necessary.
2.5 Definition of the safety off position
Definition:
The safety off position is the position of the machine when it cannot generate any
hazard.
. Work on the electrical parts of the equipment may only be
undertaken by a skilled electrician or by a trained person
under the guidance and supervision of a skilled electrician
as well as in accordance with the electrical engineering
regulations.

S210E Operating Manual
Safety Advices
9
Putting the machine in the safety off position means:
;Switch off the blast machine.
;Switch off the dust collector.
;Wait for standstill of all drives.
;Pull out main plugs.
;Secure the machine against accidental start up.
2.6 Particular dangerous aspects of the machine
Every machine, i fit is not used according to the regulations,
may be hazardous for operating, setting-up and service
personnel.The operating authority is responsible for compliance
with the safety regulations during operation and maintenance of
safety devices supplied with the machine as well as the provision
of appropriate additional safety devices.
Danger of injury !
Abrasive leaves housing with high speed!
Moving parts !
Lift and kant the machine only when it is in
Safety off position!
It is not allowed to stay within the working
radius of the machine!

Operating Manual S210E
Safety Instructions
10
If work on life parts is necessary, a second person must be deployed who can
pull out the plug in an emergency. The working area must be sealed with a red
and white safety chain and a danger sign. Use tools that are insulated against
voltages.
Only start work, once you are familar with the electrical engineering
regulations that apply to your area.
Only use voltage seekers that comply with the regulations when troubleshooting.
From time to time check voltage seekers to ensure that they are operationally
efficient.
2.7 Electrical engineering regulations
Work on the electrical parts of the equipment may only be
undertaken by a skilled electrician or by a trained person
under the guidance and supervision of a skilled
electrician as well as in accordance with the electrical
engineering regulations..
Use only extention cables for extending the main cable that
are sized and marked in accordance with the overall power
consumption of the machine and the valid VDE guidelines.
In case there is any question ask the manufacturer or a
skilled electrician.
The electrical parts of the machine must be inspected
regularly. Please note in particular the specified recurring
inspections according VBG 4. Defects such as loose
connections or scorched cables must be rectified
immediately. Call a skilled electrician or the IMPACTS
customer service.

S210E Operating Manual
Safety Advices
11
2.8 For special attention
Use only proper and default free tools for your work. Damaged tools have to be
repaired immediately or to be replaced.
Use during your work for your own safety the requitred safety equipment qand
safety cloths ( e.g. safety glasses, safety shoes ,safety gloves)
Please instruct your operators and the repair personnel about the following
points:
Greasing-,cleaning-, and repair work is only allowed if the machine is shut
off. (safety off position)
Make sure, that during the work on the machine, the machine can not be
started .
it is not allowed to open or remove safety covers while the machine is
running
Do not forget to bring all safety covers and safety devices in place again
after cleaning, repair and maintenance work.
Do not touch moving parts and do not walk into the working path of the
machine.
Please check after repair- cleaning- and maintenance work and befor you
start the machine again, that no person is in the working area and could
be endangered by the machine.

Operating Manual S210E
Safety Instructions
12