IMS IM1007 User manual

intelligent motion systems, inc.
Excellence in MotionTM
QUICK REFERENCE
370 N. MAIN ST., PO BOX 457, MARLBOROUGH, CT 06447
PH: [phone], FAX: [phone]
Internet: www.imshome.com, E-Mail: [email protected]
TM
Power Supply
+24 to +80 VDC
+V
GND
Current Adjust
Resistor
Phase B
Phase A
Phase B
Phase A
1
2
3
4
5
6
7
8
9
10
P2
1
2
3
4
5
6
7
8
9
10
P1
*
*
*
*
+5 VDC
Step Clock
Direction
Controller
* A valid Microstep Resolution must be used on these Inputs.
WARNING! Do not operate the IM1007 Driver without a
Current Adjustment Resistor!
A resistor MUST be placed between the Current Adjust
Input (Pin 4 on P2) and ground (Pin 5 on P2) to keep the
IM1007 Driver and/or motor in a safe operating range.
IM1007
HIGHPERFORMANCEMICROSTEPPINGDRIVER
Test Values
TEST CONDITION MIN TYP MAX UNITS
Input Voltage ...................................................................... 24 ................................... 80* .............. V
Phase Output Current (RMS) .................................. 2 ......................................... 7 ................. A
Phase Output Current (Peak) ............................................................................... 10 ................ A
Quiescent Current (Outputs Floating) ..................................... 85 ..................................... mA
Active Power Dissipation
(IOUT=7A RMS) .......................................................................................................... 19 ............... W
Input Forward Current
(Input Pins 1,2,3,4,6,7,8,9,10) ......................................... 7 . 0 ............. 15 .............. mA
Input Forward Voltage ........................................................................ 1. 5 ............ 1 .7 ............... V
Input Reverse Breakdown Voltage ....................... 5 ................................................................ V
Output Current
(Fault, Full Step Outputs) ................................................................................... 25 .............. mA
Collector-Emitter Voltage (Fault Output) ..................................................... 140 .............. V
Collector-Emitter Saturation Voltage
Fault Output (ICS = 25 mA DC) ..................................................................... 0.2 ............... V
Drain-Source Voltage
(Full Step Output) .................................................................................................. 100 .............. V
Drain-Source On-Resistance
Full Step Output (ICS = 25 mA DC) ............... 6.5 .............................................................. Ω
* Includes back EMF of motor.
Minimum Connections
IM1007 Quick Reference/ Installation Guide
The primary function of this guide is to acquaint the user with the
specifications, basic wiring and configuration of the IM1007 High
Performance Microstepping Driver. The full product manual is
available in Acrobat PDF format on the IMS Product CD. It also
may be downloaded from the IMS web site at:
www.imshome.com
Notes And Warnings
Please observe the following when handling, connecting and using
your IM1007 Driver. Failure to observe these points may result
in damage. All warranty and disclaimer information is located in
the full product manual and should be referenced for more
information.
Thermal Specifications
Range
Ambient Temperature......................................................... 0°C to +50°C
Storage Temperature.......................................................... -40°C to +125°C
Maximum Plate Temperature ...................................... +70°C
Mechanical Specifications
Dimensions in Inches (mm)
2.625
(66.7)
3.000
(76.2)
0.200
(5.1)
0.617
(15.7)
0.929
(23.6)
1.125
(28.6)
4X Ø 0.156
(4X Ø 4.0)
R 0.188
(R 4.8)
5.250
(133.4)
5.500
(139.7)
5.875
(149.2)
0.187
(4.75
Typ ica l
0.187
(4.75
Typ ica l
Electrical Specifications
Connecting the Motor
MAXIMUM
Motor Inductance (mH/Phase) =
0.2 x Minimum Supply Voltage
PHASE B
PHASE B
PHASE B
PHASE B
NO CONNECTION
PHASE A
PHASE A
PHASE A
PHASE A
NO CONNECTION
Half Coil Configuration
Motor Peak Current =
Rated Amps/Phase x 1.4
4 Lead Motors
PHASE A
PHASE A
PHASE A
PHASE A
PHASE B
PHASE B
PHASE B
PHASE B
Motor Peak Current =
Rated Amps/Phase x 1.4
PHASE APHASE A
PHASE A
PHASE A
PHASE B
PHASE B
PHASE B
PHASE B
Parallel Connection
Motor Peak Current =
Rated Amps/Phase x 2
or
Motor Peak Current =
Bipolar Current Rating x 1.4
8 Lead Motors
PHASE APHASE A
PHASE A
PHASE A
PHASE B
PHASE B
PHASE B
PHASE B
Series Connection
Motor Peak Current =
Rated Amps/Phase
or
Motor Peak Current =
Bipolar Current Rating x 1.4
6 Lead Motors
PHASE A
PHASE A
PHASE A
PHASE A
NO CONNECTION
PHASE B
PHASE B
PHASE B
PHASE B
NO CONNECTION
Full Coil Configuration
Motor Peak Current =
Rated Amps/Phase
The IM1007 Driver components are sensitive to ElectroStatic
Discharge (ESD). All handling should be done at an ESD
protected workstation.
Hazardous Voltage Levels may be present if you are using an
open frame power supply to power the IM1007 Driver.
Ensure that the Power Supply output voltage does not exceed
the maximum input voltage of the IM1007 Driver.
WARNING! Do not operate the IM1007 Driver
without a Current Adjustment Resistor!
A resistor MUST be placed between the Current Adjust Input
(Pin 4 on P2) and ground (Pin 5 on P2) to keep the IM1007
Driver and/or motor in a safe operating range.
Do not connect or disconnect power leads or motor leads
when power is applied! Disconnect the AC power side to power
down the DC power supply.
For batery operated systems, conditioning measures should be
taken to prevent device damage caused by in-rush current
draws, transient arcs and high voltage spikes.

Setting Output Current
The Output Current on the IM1007 Driver is set by an external
1/8 Watt or higher resistor placed between Pin 4 and Pin 5 on
Connector P2. This resistor determines the per phase peak
output of the driver. The IM1007 uses a 1mA current source
to establish the reference voltage needed to control the output
current. The relationship between the output current and the
resistor value is as follows:
Output Current (Amps) = .003 x Resistor Value (Ohms)
(See the table below).
WARNING! Do not operate the IM1007 Driver without a
Current Adjustment Resistor!
A resistor MUST be placed between the Current Adjust Input
(Pin 4 on P2) and ground (Pin 5 on P2) to keep the IM1007
Driver and/or motor in a safe operating range.
Automatic Current Reduction
The IM1007 Driver has the ability to automatically reduce the
current in the motor windings after the completion of a move.
The reduction occurs approximately 0.5 seconds after the last
positive edge of the Step Clock Input. The IM1007 Driver will
then revert back to the original current setting at the next
positive edge of the Step Clock Input. To utilize this feature, the
current reference output must be used by connecting a resistor
between Pin 3 and Pin 4 on Connector P2.
12345678910 P2
Setting Output Current on the IM1007 Driver
.003 x R (CurrentAdjust) x R (CurrentReduction)
Output Current Reduced (Amps) =
R (CurrentAdjust) + R (CurrentReduction)
Output Current Reduced x R (CurrentAdjust)
R (CurrentReduction) =
.003 x R (CurrentAdjust) - Output Current Reduced
Setting the Automatic Current Reduction on the IM1007 Driver
Pin Assignments
Connector P1
Connector P2
Microstep Resolution Select Inputs (MSEL)
Binary
Decimal
Invalid Settings may Cause Erratic Operation
* DO NOT connect Inputs to POWER GROUND (Connector P2, Pin 5) or loss of
isolation will occur. These inputs must be connected to LOGIC GROUND.
** Leaving the Inputs FLOATING is equivalent to +5 VDC (logic) being connected
to the input.
IM1007 Options and Accessories
Heat Sink........................................................................................ H-1000
Thermal Pad ................................................................................ TN-1000
10 Pin Terminal Strips (pair) ........................................ TS-10
IM1007 with Noise Reduction (filter) .................. IM1007-NR
Output Current / Resistor Table
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© Intelligent Motion Systems, Inc.
For More Information:
See the complete IM1007 Product Manual
on the IMS Product CD or at www.imshome.com
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