Inder 222 User manual

ITEM# DESCRIPTION QTY.
1 Main Cylinder 1
2 Upper Plate 1
3 Lower Plate 1
4 Side cover 1
5 Die/Formers 3/8" to 2" 7
6 Sliding bar 7
7 Side plate 2
8 Ram/Main Piston 1
9 Bucket For Piston 1
10 Piston Disc Small 1
11 L-Key Bolt 1
12 Spring For Piston 1
13 Piston Nut 1
14 O-Ring 1
15 Rubber Packing For Nut 1
16 Ball For Release Value 1
17 Washer 1
18 O-Ring For Release Valve 1
19 Release Plug 1
20 Release valve 1
21 Air valve washer 1
22 Air valve 1
23 Washer 1
24 Filter 1
25 Drain Plug 1
26 Ball (Small) 1
27 Weight pin 1
28 Ball (Big) 1
29 L -Key screw 1
30 Clamp 1
31 Washer 1
32 Bolt 1
35 Hex bolt 1
36 Hex Nut 1
PARTS DIAGRAM
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Page # 7 - M:222
13
45D
45C
45B
45 45A
48A
50
48
46
47
128
1
22
32
31
30 7
21
15
16
17
18
19
20
11
10
9
44
26
27
28
29
43
42
41
25
24
23
52
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lb
riDi
Pfec n Q uiy
ui & r t
t a ty
ea l
E
II
AL
LSK
T
O
5
6
4
56
57
58
57
56
53
54
55
54
53
14
59
60 62
61
2
51
3
63 62
63
ITEM# DESCRIPTION QTY.
37 Handle 1
41 Ball 1
42 Surfacer 1
43 Nylon washer 1
44 Double spring 1
45 Plunger shaft 1
45B Pump plunger 1
45C Plunger outer ring 1
45D Plunger oil seal 1
46 Flenge 1
47 L -Key bolt for flenge 4
47A Plunger washer 1
48 Tripod 1
48A Leg 3
50 Lock 1
51 Bolt For Upper &Lower Plate 8
52 Oil Seal Kit 1
53 L -Key bolt 2
54 Washer 2
55 Dolly block 1
56 L -Key bolt 2
57 Washer 2
58 Former holder 1
59 Base plate of former 1
60 L -Key bolt for former holding 4
61 Guide 1
62 Washer 2
63 L -Key bolt 2
65 Motor 1
66 Hex bolt 4
67 Bearing kem 1
68 Circlip lock 1
69 Switch box 1
37
36
35
66 67 68 69
65
PARTS LIST
S I N C E 1 9 5 8
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PIPE BENDERS
PROD. 222
INSTRUCTION MANUAL
Note:Before using this Pipe Bending Tool, carefully read through this
INSTRUCTIONS MANUAL to ensure efficient, safe operation. It is recommended
that these INSTRUCTIONS be kept readily available as an important reference
when using this Pipe Bending Tool.

SPARE BENDING FORMERS
OF DOUBLE FRAME OPEN BENDING
(For short radius heavy & thin wall thickness bending upto 180°)
PROD. I.D. O.D. RADIUS MIN.WALL N.W.T
NO. INCHES MM MM THICKNESS MM (Kgs)
225A 3/8 16.7 80 2.65 5.100
225B 1/2 21.0 80 2.65 5.000
225C 3/4 26.4 80 2.65 4.500
225D 1 33.2 110 3.25 9.500
225E 1.1/4 42.0 160 3.25 11.550
225F 1.1/2 47.8 160 3.25 12.000
225G 2 60.3 200 3.65 19.600
®
FEATURES
"INDER" HYDRAULIC MOTORISED PIPE BENDERS WITH DOUBLE FRAME OPEN
BENDING is specially self designed for short radius heavy & thin wall thickness bending
3/8" - 2" Gas, Water, Steam & stainless steel pipe upto 180° "U" bending. In this version
providing extra pump force 15 tons, well Grinding/Hardcrome Ram/Piston with automatic
return will spring to release of valve.
PROD. NO. 225
Page # 1 - M:222
Prod. No. Pipe Size Formers Size Formers Size Formers Size
(O.D.) in (O.D.) in Inches (O.D.) in Inches (O.D.) in Inches
Inches FOR GAUGE 18 FOR GAUGE 16 FOR GAUGE 14
209A 1/2 8 7 6
209B 3/4 9 8 7
209C 1 9 8 7
209D 1.1/4 12 12 10
CONDUIT PIPE SIZE
Please state when placing the order for conduit Pipe Bender for furniture pipe
PROD. NO. 222
R
Bending radius R
is always calculated
from the middle of
the pipe.
HYDRAULIC MOTORISED PIPE BENDER
WITH DOUBLE FRAME OPEN BENDING
(For short radius heavy & thin wall thickness bending upto 180°)
PROD. SIZE IN PUMP HYDRAULIC MOTOR N.WT. G.WT
NO. INCHES FORCE OIL POWER/KW (Kgs) (Kgs)
IN TONS IN LTR. lll PHASE 440V
222A 3/8 TO 1.1/4 15 1.750 1.5 204.0 269.0
222 B 1/2 TO 2 15 1.750 1.5 244.0 309.0
DEFECT AND REMEDY
DEFECT : Dust particles in filter portion.
REMEDY: Open complete drain plug (#25) as shown in the figure 8 and clean filter (#24)
throughly as shown in the figure 9
DEFECT : If Ram/Piston does not move from the place while pumping and it go and back on
same place.
REMEDY: Loose release valve (#20) in anti clockwise & switch on the machine for 20
seconds & again tight release valve (#20) in clockwise direction & repeat this
operation 4-5 times as shown in figure 10
It results are not satisfied, remove four L - Key bolt (#47) & remove motor & open
screw (#29) & clean its three parts i.e. Ball (Big) (#28), Weight Pin (#27), Ball
(Small) (#26) & again fit all four parts as shown in figure 11
HOW TO REPLACE/FIT PUMP PLUNGER
Step 1 : Open four pieces L- key bolts (#47) & remove motor (#65).
Step 2 : Get the complete plunger (#41 to #45) out & clean.
Step 3 : Replace the damage seals, if found.
Step 4 : Fit all parts of pump plunger again turn by turn as shown in figure 13.
Ball (#41) - Surfacer (#42) - Nylon washer (#43) - Double spring (#44) - Fit bucket
(#45A) on plunger shaft (#45)- Fit oil seal (#45D) in side the plunger (#45B) & O-
ring (#45C) on out side the plunger. Insert plunger shaft (#45) into plunger (#45B)
from the bottom side as shown in figure 13. Otherwise bucket will damage, put the
motor (#65) on the cylinder & hold it with 4 L-Key bolt as shown in figure 12.
®
Page # 6 - M:215
Figure 8 Figure 9
24
25
25
24
Figure 13
41
45D
45C
45B
45 45A
44
43
42
Back
20
OFF
ON
Figure 10
Figure 11
Figure 12
29
28
Drops
27
26
L - Key
42
47

Part # Description Qnty. Part# Description Qnty.
1. Complete main cylinder 1 48. Tripod 1
5. Formers/Die 3/8" - 1.1/4" 5 48A. Legs 3
Formers/Die 1/2" - 2" 6 50. Lock 1
6. Sliding Bar 3/8" - 1.1/4" 5 52. Oil Seal Kit 1
Sliding Bar 1/2" - 2" 6
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MODEL 222
Page # 2 - M:222
®
fin u & ilit
Pere Qalya
ctDu y
it rb
L
EATKI
OILS
48
6
6
6
6
66
5
5
5 5 5
5 5
6
52 48A 50 1
Figure 1
PACKING AND ACCESSORIES :
“INDER" HYDRAULIC MOTORISED PIPE BENDERS WITH DOUBLE FRAME OPEN
BENDING are supplied in wooden cases with export worthy packing and contains following
accessories as shown in figure 1
Step 5 : Tight the release valve (#20) in clockwise direction as shown in figure 6
Step 6 :Before operating, loose air valve (#22)
Step 7 :Switch on the machine to create hydraulic pressure as shown in figure 6
Step 8 : After bending the pipe on desired angle, loose release valve (#20) in anti
clockwise direction to release the pressure as shown in figure 6
Step 9 : Remove sliding bar (#6) & pipe from the former (#5) as shown in figure 6
Step 10: After bending, if the die not return on loose of release valve, hold the pipe & push it
on back side. (It is happened in 1.1/2" & 2" bends) because its ram returns with
spring action not with force
WARNINGS
1. Do not use the bender more than its capacity.
2. Do not use over/less size pipe for bending.
3. Use new bending quality pipes, avoid old and rusty pipes.
4. Bender is specially designed to bend thin & heavy wall thickness but not less than 2 mm.
5. Avoid different types of oil e.g. Break oil, Alcohal, Glycerin, Compounds or motor
lubricant.
6. Use only Hydraulic oil or "Inder" Hydraulic oil.
7. Always trained technician should check or replace the seal.
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Page # 5 - M:222
Figure 6
22
5
Pipe
6
20

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ASSEMBLY :
Step 1 : Attach three different legs (#48A) into the tripod (#48) as shown in figure 2
Step 2: Take complete cylinder (#1) put on tripod (#48) and tighten the lock (#50) as shown
in
figure 3
Page # 3 - M:222
48 4848A
Figure 2
48 50
1
Figure 3
®
OPERATION
Step 1 : Select any set of former (#5) & sliding bar (#6) provided with the bender. Put
former (#5) into former holder (#58) & fix it with 2 L - Key bolt (#60) on base plate
(#59)
Step 2 : Set the dolly block (#55) in the holes of upper plate (#2) according to size of pipe as
shown in figure 4
Step 3 : Put guide (#61) on the former holder (#58) & dolly block (#55) & tight with washers
(#54) & L - Key bolt (#53) on dolly block & washer (#57) & L - Key bolt (#56) on
former holder. (It requires while bending size 1.1/2" & 2" pipe) as shown in figure 4
Step 4 : Insert pipe into the former (#5) dolly block (#55) & put sliding bar (#6) as shown in
figure 5
Page # 4 - M:222
Figure 5
Pipe
55
5
6
Figure 4
L - Key bolt
60
6
5
61
57 54
53
56
58
59
55
2