Inder Hydraulic P-282 Operator's manual

HYDRAULIC MOTORISED COMPACT PIPE BENDER WITH FRAMEOPEN
SAFETY INSTRUCTIONS
WARNING : When using tools, the following safety instructions must be observed to
reduce the risk of personal injury and property damage.
Please read and observe the following instructions before use.
1. Keep work area clean : An untidy and cluttered work area increases the risk of accidents
2. Use eye protection : Always use safety glasses or goggles. A face mask should also be worn
when dust is generated.
3. Wear suitable work clothes : Don't wear loose fitting clothes or jewellery. They can be caught
in moving parts and may cause injury. For outdoor work rubber gloves and non-stick footwear
are advised. Wear a protective hair net to contain long hair.
4. Guard against electric shock : Avoid any body contact with grounded surfaces e.g. bars,
radiators, stoves, and refrigerator enclosures.
5. Keep children away : Children should be kept away from the work area. Do not permit them to
handle the tool or tool cable.
6. Secure the work pieces : Use clamps or a vice to hold work. This will free up both hands to
operate the tool, which is safer.
7. Don't overreach when working : Keep a balanced footing at all times.Avoid abnormal stances
and awkward body positioning.
8. Do not overload or force tools : Tools operate better in the specified performance ranges.
Forcing the tool may cause motor damage.
9. Check for damage : Before further use always check the protection guards carefully to ensure
proper operation and performance. Check for alignment of moving parts, binding of moving
parts, breakage of parts, mountings and any other condition that may effect the tools operation.
An authorised service dealer should properly repair all damaged parts unless otherwise
indicated elsewhere in the instruction manual. Do not use the tool if the switch does not turn it on
and off.
10. Pull out power plug : When changing accessories or when the tool is not in use.
11. Avoid unintentional starting : Do not carry tools by the switch. Always check that the switch is
in the off position before connecting to power source.
12. Don't abuse power cable : Never carry the tool by the power cable. Do not use the power cable
to pull the plug out of the power point. The cable should also be protected from heat, oil and
sharp objects.
13. Storage : When not in use your power tools should be stored in a dry area, which is not
accessible to children.
14. Stay alert : Do not use the tool when you are tired. Use common sense and watch what you are
doing.
15. Remove keys and spanners : Do not forget to remove any adjustment keys, spanners and
wrenches before switching on the tool.
16. Voltage warning : Before connecting the tool to the power source ensure the voltage specified
on the nameplate is the same as the voltage supply. A power source with voltage greater than
specified on the tool can cause serious injury and damage to the tool. Using a power source with
voltage less than the tool rating can cause damage to the motor. Do not plug in tool if you are in
doubt.
17. Recommended use : Please note the use of tools other than those described in instruction
manuals or in the product catalogues can result in a risk of personal injury.
Page # 3 - M:282
HYDRAULIC MOTORISED COMPACT
PIPE BENDER WITH OPEN FRAME
User’s Instruction Manual
Model : P-282
Note : Before using this Hydraulic Motorised Compact Pipe Bender with
Open frame carefully read through this INSTRUCTIONS MANUALto ensure
efficient, safe operation. It is recommended that these INSTRUCTIONS be
kept readily available as an important reference when using this Hydraulic
Motorised Compact Pipe Bender with Double frame Open Bending.

WARNINGS
1. DO NOT USE THE BENDER MORE THAN CAPACITY.
2. DO NOT USE OVER / LESS SIZE PIPE FOR BENDING.
3. USE NEW BENDING QUALITY PIPES, AVOID OLD AND RUSTY PIPES.
4. BENDER IS SPECIALLY DESIGNED TO BEND THIN & HEAVY WALL
THICKNESS PIPE BUT NOT LESS THAN 2MM.
5. AVOID DIFFERENT TYPES OF OIL E.G. BREAK OIL, ALCOHOL, GLYCERIN,
COMPOUNDS OR MOTOR LUBRICANT.
6. USE ONLY HYDRAULIC OIL OR HYDRAULIC OIL.
7. ALWAYS TRAINED TECHNICIAN SHOULD CHECK OR REPLACE THE
SEAL.
Page # 1 - M:282
Features : Compact Motorised operated for long radius thin wall thickness bending ideally suitable for 'A' & 'B'
class size 3/8" to 2" gas, water, steam, stainless steel and conduit upto 90°. Standard electricals is 440V, III
Phase & 220V, I Phase on request.
Prod. No. 282A 282B
Size (Inch.) 3/8 - 1.1/4 1/2 - 2
Motor power/KW 440V, III Phase, 1.5 440V, III Phase, 1.5
Pump Force (Tons) 17 17
Tank Cap. (Ltrs.) 10 10
Wt. (Kgs.) 215.0 280.0
Note : Motor Power 220V on request.
For long radius thin wall thickness bending ideally suitable for ERW 'A' & 'B' class size 3/8" to 2" gas, water,
steam, stainless steel and conduit upto 90°. Standard former for ERW 'A' class are supplied with machine &
Matric Formers available from 10 to 60 mm on request.
SPARE BENDING FORMERS
OF OPEN FRAME
Prod. No. 282
OPERATION
step 1: Select any set of former & sliding bar provided with the bender. Put former into
former holder & fix it with Pin for Die Holder #7 & Bolt.
Step 2: Set the dolly block in the holes of upper guide according to size of pipe.
Step 3: Inset pipe into the former dolly block & put sliding bar.
Step 4: Switch on the machine to create hydraulic pressure.
Step 5: After bending the pipe on desired angle, release pressure.
Step 6: Remove sliding bar & pipe from the former.
Page # 2 - M:282
Assembling
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PDa
rn u
ef t y& u iy
ecl
ail
iQrbi
tt
L
IL I
O EK
ST
A
20
15
16
17
Part # Description
Qty.
1
3
5
7
Frame
Cylinder
1
1
ON/OFF Switch Starter
Bending Lever
Limit Switch 1
1
1
1
1
1
1
6
5
Pin for Die Holder
Safety Valve
Sliding Bar
Scale
11
13
15
17
19
Part # Description
Qty.
2
4
6
8
Dolly Block
1
Frame Side Cover
Direction Control Valve
1
Base Plate
Die Holder
Motor
3
5
6
1
1
1
1
1
2
Formers
3/8’’ - 1¼’’
½’’ - 2’’
Stopper
Oil Seal Kit
10
12
14
16
18
20
Hose Pipes
Oil Tank
9
3/8’’ - 1¼’’
½’’ - 2’’
R
Bending radius R
is always calculated
from the middle of
the pipe.
Prod.
No.
219A 100
219B 100
219C 100
219D 150
219E 150
219F 200
219G 300
219H
I.D O.D. Radius Min. Wall Metric
Inches mm mm Thickness Formers
(mm) Size (mm)
3/8 16.7 1.5 10
1/2 21.0 2.0 12
3/4 26.4 2.0 20
1 33.2 2.5 25
1¼ 42.0 2.5 32
1½ 47.8 2.8 40
2 60.3 2.8 50
--- --- --- --- 60
HYDRAULIC MOTORISED COMPACT WITH FRAMEPIPE BENDER OPEN
2
3
1
4
10
98
7
611
13
12
14
5