Indexator G-184 User manual

User User
Usermanual
LINK
G–184
MPBT1–80swingdamper
MPBT1–100swingdamper
MPB1–80swingdamper
MPB1–100swingdamper
MPB1–125swingdamper
MPB1–184swingdamper
SwingdamperMPB1-80BC
SwingdamperMPB1-100BC
SwingdamperMPB1-184BC
5002823en
1102086|3847|2018-09-12

Content
Introdution.............................................................................................3
Storageanddistributionofthemanual......................................................3
Guaranteeandlaims...........................................................................3
Otherinformation...............................................................................3
Safetyinstrutions....................................................................................4
General............................................................................................4
Desriptionofwarningtexts...................................................................4
Produt-speifiwarnings......................................................................5
Safety.............................................................................................6
Desription..............................................................................................8
General............................................................................................8
Brakekit(swingdamperonly).................................................................10
Installation..............................................................................................11
Assembly..........................................................................................11
Settingsandadjustments......................................................................14
Maintenane............................................................................................15
Maintenaneoverview..........................................................................15
Maintenaneinstrutions......................................................................16
Repairinstrutions..............................................................................19
Removingprodutfromranetipandrotator...............................................20
Tehnialdata..........................................................................................21
MPB1-80/MPB1-80BC/MPBT1-80,MPB1–100/MPB1–100BC/MPBT1–100,
MPB1–125,MPB1–184/MPB1–184BC/G-184......................................21
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Introduction
Introduction
Thismanualisintendedforinstallationengineers,maintenanepersonnelorusersofthe
produt.
Asinstallationandmaintenanepersonnelortheenduser,itispresumedthatyouhave
basiknowledgeofmehanisandhydraulis.
Readthroughthemanualarefullyandensurethatyouunderstanditsontentpriorto
installing,repairingorusingtheprodut.
Installationandmaintenanemayonlybeperformedbyauthorisedpersonnel.
Storageanddistributionofthemanual
Themanualispartoftheprodutandshouldalwaysbekeptinaneasily-aessibleplae,
forexample,inthedriver'sab.Replaeanylostmanualsimmediately.
Guaranteeandclaims
Contatyourdealer.
IndexatorABannotbeheldresponsibleforunauthorisedrepairsand/ormodifiations
madetotheprodut.
Otherinformation
Theinformationinthismanualwasorretatthetimeofgoingtoprint.Noliabilityis
aeptedforanyerrorsoromissionsinthismanual.Everyefforthasbeenmadetoensure
thattheontentisaurateandomplete.
IndexatorABreservestherighttomaketehnialimprovementsandmodifiationstothe
produtaspartoffurtherdevelopment,andwithouthangingtheprodut'sbasifuntions.
Theseimprovementsandmodifiationsdonotneessarilymeanthatthemanualwillneed
updating.Contatyourloaldealerforinformationaboutanyhanges.
Copyingthismanualinwholeorinpartisnotallowedwithoutwrittenauthorisationfrom
IndexatorAB.Therestritionappliestoallformsofopying,inludingprinting,digitising,et.
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Safetyinstructions
Safetyinstructions
General
Anypossibleriskshavebeenminimisedforthisprodut.Noprotetiveorsafetydevies,
howeverwelldesignedtheyare,anreplaetheareandalertnessofthemahineoperator.
Readthroughthemanualarefullyandensurethatyouunderstanditsontentbefore
usingtheprodut.Carelessnessduringinstallation,repairoruseanresultinserious,even
life-threateninginjury.
Descriptionofwarningtexts
Termsregardingpersonalsafetyarelassedinthreelevelsasbelow,dependingonthe
severityoftheonsequenesofanaident.
DANGER
ADangermeansthatanaidentwillouriftheregulationsarenotfollowed.The
aidentwillauseseriouspersonalinjuryorevendeath.
Warning
AWarningmeansthatanaidentmayouriftheregulationsarenotfollowed.
Theaidentmayauseseriouspersonalinjuryorevendeath.
Caution
ACautionmeansthatanaidentmayouriftheregulationsarenotfollowed.An
aidentmayleadtopersonalinjury.
Termsregardingothersafety(property,proessesorenvironment)andmanagementare
lassedasbelow.
Important
Importantmeansthatanaidentmayouriftheregulationsarenotfollowed.The
aidentmayleadtodamagetoproperty,proessesortheenvironment.
Additionalinformationismarkedasbelow.
Attention
N.B.isimportantadditionalinformationthathelpsyouunderstandorarryoutapartiular
ation.
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Safetyinstructions
Product-specificwarnings
Transportationandtransfer
Caution
ARiskofpersonalinjury.Alwaysusealiftingaidwhenliftingtheuninstalled
produt.
Important
Riskofprodutdamage.Whenmoving,theprodutmustberelievedfromtherane
arm/tool'sownweighttoavoidbreakage.
Beforeuse
Warning
ARiskofrushing.Beforeusehekthatnopersoniswithinthemahineworking
area.
Duringwork
Warning
ARiskofrushing.Theareaunderhangingloads/toolsisastritlyprohibitedarea.
Caution
ARiskofpersonalinjury.Wathoutforfallingobjets.
Attention
Riskofollisionbetweentoolandbasemahine.Fittedtoolswillhangethebasimahine's
geometry.Exeriseautionduringworking.
Attention
Riskofprodutdamage.Ensurethattheworkingareaissuffiientforhandlinghanging
loads.Avoidlettingtheprodutomeintoontatwiththeendpositionintheranetip.
Duringmaintenane
Warning
ARiskofpersonalinjury.Thetorquefromtheadjustmentdevieausespotential
energytobuildup,whihanhaveanexplosiveeffetifasrewisdamaged.
Standtothesideoftheadjustmentdeviewhentightening.
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Safetyinstructions
Safety
Riskarea
Thesizeoftheriskareadependsontheappliationandisdeterminedbytheappliation
manufaturer.Theriskareamustbeatleastasbigasthelargestload,orasthewidthof
thetoolonahorizontalplane.Themanufaturermustprovidelearwarningsaboutthis.
DANGER
ANopersonnelarepermittedintheareaunderhangingloads/tools.Itisastritly
prohibitedarea.
STOP
STOP
STOP
STOP
STOP
STOP
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Safetyinstructions
Caution
ARiskofskinirritation/allergireations.Thereanbeanumberofhemial
preparationsontheprodut.Useprotetivegloveswhenhandling.
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Description
Description
General
Theprodutisalinkoraswingdamper.
Theprodutisdesignedtobefittedbetween
therotatorandtheranetip.
Theprodutisdesignedtobeusedfor
positioningfreely-hangingvertialloads.
Image1MPB1
1.Link
2.Brakekit
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Description
Image2KPLhosecontrol
1.Hosecontrol
2.Hosereel
3.Tube
Image3MPB1–184
1.Link
2.Brakekit
3.KPLhosecontrol
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Description
Brakekit(swingdamperonly)
Brakefuntion
Image4Brakekit
1.Brakekit
2.Centeringdevice
3.Adjustmentdevice
.Brakedisc
5.Brakeblock
6.Bearing
7.Slidingsleeve
8.Centretube
9.Adjustmentscrew
10.Cupsprings
11.Lockingring
12.Adjustingnut
Thebrakekitisdesignedtobraketheswingingmovementintheatualdiretion.Toensure
orretfuntioning,leangreaseandoilfromthebrakedis.
Thebrakekitonsistsofthebrakeblok,brakediss,bearings,adjustmentdevieand
enteringdevie.
Centeringdevie
Theenteringdevieholdsthebrakekitinplae.
Theenteringdevieisfittedthroughthebrakekit
andonsistsofaentretubeandslidingsleeves.
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Installation
Adjustmentdevie
Theadjustmentdevieonsistsofadjustmentsrewswithupspringsand
isfittedthroughtheenteringdevie.
Changingthetorqueoftheadjustmentsrewausesgreaterorlesserompressiontothe
upsprings.Thepressureonthebrakingdevieishanged,whihthenprovidesaltered
brakingpower.
Installation
Assembly
ForinstallationofBC,seemanual5002927 .
Assemblethelinkwiththerotator
1.Lubriatethepins(x2)externallywith
suffiientgrease.
2.Fitpinswithloatingflatfoundonpin
alignedwithloatingflatsituatedon
rotatorear.
DANGER
ARiskofpersonalinjury.Ifthe
lokingringsareinorretly
fitted,thepinsanbeome
looseandtheentireheadan
beomedetahed.
3.Fitthelokingrings(x2)onthepins,
fromtheinsidethelink.Chekthatthe
lokingringssitfirmlyinthegrooveon
thepins.
Warning
AIfthedistaneringsannot
befitted,thelokingringsare
positionedinorretly.
4.Seurethelokingringswiththedistane
rings(x2).Turnthegroovetowardsthe
entreofthelink.
Image5Assemblethelinkwiththerotator
1.Pin
2.Lockingring
3.Distancering
.Locatingflat
5.Rotator
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Installation
Assemblethebrakekit
1.Lubriatetheinsideofthepins,aswell
astheinsideandoutsideofthesliding
sleeveswithsuffiientopperpaste.
2.Fittheslidingsleevesinsidethepins.
3.Lubriatetheentretubeexternallywith
opperpaste.
4.Plaeabrakedisbetweenthepinsinthe
lowerlink,withtheloatingflatturned
towardstherotator.
Important
Riskofprodutdamage.Donothitthe
entretube,asthisandamagetheball
bearingsloatedinthebrakeblok.
5.Positiontheentretube,throughthe
slidingsleeveinthepinandthroughthe
holeinthebrakedis.Ensurethatthe
entretubestiksoutafewentimetres
onthesidewherethebrakedissurfae
ismahined.
Important
Riskofreduedperformaneandprodut
damage.Inorretfittingofthebrake
blokwilldamagetherotator.Braking
powerwillbereduedorfailentirely.
6.Plaeabrakeblokagainstthemahined
surfaeofthebrakedis.Centrethe
brakeblokholeagainsttheprotruding
partoftheentretube.Turnthebrake
blok'sloatingflatupagainstthelink.
Important
Riskofprodutdamage.Slightlyliftthe
brakeblokbeforetheentretubehas
beeninserted,otherwisethebrakeblok
ballbearingswillbedamaged.
Image6Assemblingthesliingsleeve
1.Slidingsleeve
2.Centretube
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Installation
7.Presstheentretubethroughthebrake
blokhole.Ifrequired,slightlyliftthe
brakebloktowardstheranetip,sothat
itiseasiertoinserttheentretube.
8.Plaeabrakediswithitsmahined
sidetowardsthebrakeblok.Turnthe
loatingflatsonthebrakedistowards
therotator.
9.Pushtheentretubethroughthebrake
dishole.
10.Lubriatethethreadoftheadjustment
srewwithopperpaste.
Warning
ARiskofpersonalinjury.The
torquefromtheadjustment
devieausespotentialenergy
tobuildup,whihanhavean
explosiveeffetifasrewis
damaged.Standtothesideof
theadjustmentdeviewhen
tightening.
11.Plaetheadjustmentsrew(withsprings
andlokingring)intheentretubeand
tightentheadjustmentsrewtothe
adjustmentnutusinga10mmhexagon
wrenh.Tighteningtorque60Nm.
Image7Fittingthelowerbrakekit
1.Brakedisc
2.Brakeblock
3.Centretube
.Adjustmentscrew
5.Adjustingnut
6.Stopcleat
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Installation
Settingsandadjustments
Adjustingthebrakingpower
Byremovingthetwooutermostup
springsfrombothadjustmentsrewsand
adjustmentnuts,thebrakingpoweranbe
redued.Thespringsaresavedforlateruse,
asnaturalwearandtearwilldereasethe
brakingpower.Thisenablestheservielife
oftheentirebrakebloktobeextended.
Important
Riskofprodutdamage.Tighteningtorque
thatistoolowanresultintheadjustment
srewandnutseizingupandthebrakekit
beinglost.
Reduedtighteningtorquewhentightening
theadjustmentsrewwillreduethebraking
power.
1.Removethelokingringfromthe
adjustmentnutandadjustmentsrew.
2.Notetheplaementoftheupsprings
andremovethetwooutermostup
springsfromtheadjustmentnutand
adjustmentsrew.
3.Refitthelokingringtotheadjustment
nutandadjustmentsrew.
Image8Removingthecupspringsfromthe
ajustmentevice
1.Thetwooutermostcupsprings
Attention
Whenrefittingtheupsprings,theymustbeplaedinthesamewayasexistingupsprings.
Adjustingtheweighinginstrument
Thisisarriedoutaordingtothedoumentationfromtheweighinginstrument'ssupplier.
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Maintenance
Maintenance
Maintenanceoverview
Important
Irregularmaintenaneanleadtoprodutdamage.
Preventativemaintenane,asrequired
BrakingpowerChek,adjustment
Every50hours
BushingsLubriation
Every600hours
BrakekitChekforwear,lean
omponents,andmake
replaementswhere
neessary
BrakedissChekforwear,lean
omponents,andmake
replaementswhere
neessary
SleevesandentretubeLubriation
AttahmentChekforraks,hangeif
neessary
BushingsChekthesizeofplay,
possiblehange
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Maintenance
Maintenanceinstructions
Preventativemaintenane,asrequired
Brakingpower
Important
Irregularmaintenaneanleadtoprodutdamage.
Important
Riskofprodutdamage.Tighteningtorquethatistoolowanresultintheadjustment
srewandnutseizingup.
Chekthatthebrakedisdoesnothaveanygreaseoroilonthesurfae.Ifthisours,the
surfaeofthebrakeblokanbeleanedusingfinesandpaper.Adjustthebrakingpowerby
refittingtheremovedupspringsorbytighteningtheadjustmentsrew.Thetightening
torquefortheadjustmentsrewis60Nm.
Every50hours
Image9Bushings
Bushings
Connetagreasegunwithsuffiientlubriationtothegreasenipples.Keeponpumping
untilyouseegreasebetweenthepinandthelink.
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Maintenance
Every600hours
Brakekit
Chekthatthebrakeblokwearsurfaeis
suffiientlythik.Thebrakeblokishanged
whenthethiknessofthewearsurfaeis
below0.2mm.
Dismantlethebrakekit,removethedust
fromtheopentraksinthebrakeblokand
rotatethebearinginthebrakeblokone
turn.Thisisdonetoinreasetheservielife
ofthebearing.Ifthebrakekitbearingshave
anyplay,starttostik,oriftherubberseal
isdamaged,thebearingshouldbereplaed.
Reassemblethebrakekitaordingtorepair
instrutions.
Image10Checkingwornsurfacesonbrakeblock
Image11Rotationofbearingsinbrakeblock
Play
Makesurethatthereisnoabnormalplayinthelinkbearings.Adiffereneofmorethan
1.5mmneedstoberesolved.
1.0
Image12Checkingplay
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Maintenance
Sleevesandentretube
Lubriatethesleevesinsideandoutside,as
wellastheoutsideoftheentretube,with
opperpaste.
Image13Changingthebrakekit
1.Adjustmentdevice
2.Centeringdevice
3.Brakekit
Attahment
Chekthattherearenoraksontheprodut'supperorlowerattahment.
Bushings
Bymovingtheswingdampertotheside,makesurethatthereisnoplaybetweenthe
sale'sbushingsandpins.Ifthereisaplay,thebushingsmustbereplaed.
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Maintenance
Repairinstructions
Attahment
Ifthereisafratureintheattahment,thelinkmustbereplaed.Contatyourdealerfor
moreinformation.
Bushings
1.Disassembletheprodut.
2.Pressoutthebushingsusingahydraulipress.
3.Pressbakthenewbushingwiththelubriatinggroove.
Image14
Lowerbrakekit
1.Dismantlethelowerbrakekit'sadjustmentdevie.
2.Dismantlethelowerbrakekit'senteringdevie.
3.Removethelowerbrakekit.
4.Fittingthenewbrakekitmustbedoneaspertheinstrutionsforinstallingthelower
brakekit.
Bearingsinbrakekit
Thesehaveaseparaterepairkit.Contatyourdealer.
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Maintenance
Removingproductfromcranetipandrotator
1.Plaetherotatoronaflatsurfae.
2.Tiearopeorsimilararoundtheprodutandfixituponthemahine'spoint,orotherhigh
loation,sothattheprodutannotfallwhentheranetipisloosened.
Atswingdamper
•Dismantlethelowerbrakekit'sadjustmentdevie.
•Dismantlethelowerbrakekit'senteringdevie.
•Removethelowerbrakekit.
3.Removethelowerdistaneringsandthelowerlokingrings.
Caution
ARiskofrushinginjuries.Chekthattheprodutannotfallbeforeitis
loosenedfromtheranetip.
4.Removetheupperpinssothattheprodutisloosenedfromtheranetip.
5.Removethelowerpinssothattheprodutisloosenedfromtherotator.
6.Removetheprodut.
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