Indoor Cycling TOMAHAWK IC5 User manual

01.05.2014 (release date and version)
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FB TS AS7 01 ICG® Standard Operating Procedure | released by ICG® Service Department 1
TASK DESCRIPTION:
· Unpacking & assembling TOMAHAWK IC5 & IC7 / MATRIX IC5 & IC7 Indoor Cycle
· IC7 console commissioning process
Applicable for Product:
-IC5 & IC7 Tomahawk powered by ICG
-IC5 & IC7 Matrix powered by ICG
Applicable for Product Version:
-IC5 & IC7 two-stage drivetrain
Applicable for Product Art. No.:
For both SKU´s THK IC5 & IC7 powered by
ICG and Matrix IC5 & IC7 powered by ICG
- THK: IC-TKIC5B-01
- MX: IC-MXIC5B-01
- THK: IC-TKIC7B-01
- MX: IC-MXIC7B-01
Applicable for Product Serial No.:
- THK IC5: TAQB0000001-14D > ……
- MX IC5: LAQB0000001-14E > ……
- THK IC7: TARB0000001-14B > ……
- MX IC7: LARB0000001-14B > ……
The product article number and product serial number information can be found on the tag plate label positioned on the lateral frame
tube as shown below. Please make sure to identify the product prior to performing any repair work.

01.05.2014 (release date and version)
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FB TS AS7 01 ICG® Standard Operating Procedure | released by ICG® Service Department 2
* ALL PART DESCRIPTIONS / DRAWINGS INCLUDED IN THE OWNER MANUAL

01.05.2014 (release date and version)
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FB TS AS7 01 ICG® Standard Operating Procedure | released by ICG® Service Department 3
AFFECTED PARTS:
SPARE
PART
ICG ARTICLE NUMBER
PART DESCRIPTION
COMMENTS
NO. OF
PARTS
PER BIKE
A
110-01-00009-01
Upper HB kit
Includes:
- UPPER HB WELDMENT 1x
- COUNTER SUNK HEX SOCKET BOLT,
M8 x 20 x 1.25P, 9.8 STEEL, DIN7991/ ISO10642 2x
1
B
140-02-00003-01
Front Stabilizer Weldment
1
C
140-01-00004-01
Front Stabilizer Protection
Plate Kit, Left
Includes:
- Washer, 12mm x 6.4mm x 1.6mm,
BLK Oxide Steel, DIN125/ISO7090 4x
- Hex Head Bolt, M6 x 12 x 1.0P,
BLK Oxide Steel, DIN933/ISO4017 4x
- Front Stabilizer Protection Plate, Left 1x
1
D
140-01-00005-01
Front Stabilizer Protection
Plate Kit, Right
Includes:
- Washer, 12mm x 6.4mm x 1.6mm,
BLK Oxide Steel, DIN125/ISO7090 4x
- Hex Head Bolt, M6 x 12 x 1.0P,
BLK Oxide Steel, DIN933/ISO4017 4x
- Front Stabilizer Protection Plate, Right 1x
1
E
140-01-00003-01
Transportation Wheel
Assembly Kit
Includes:
- Button Head Sleeve with Internal Thread, Hex Socket,
M8 x35 x 1.5P, ss304 Stainless Steel 1x
- Button Head Bolt, Hex Socket, M8 x12 x 1.5P,
ss304 Stainless Steel, ISO7380 1x
- Transport Wheel 1x
2
F
140-02-00002-01
Rear Stabilizer Weldment
1
G
190-01-00004-01
Stabilizer Mounting Kit
Includes:
- Hex Head Bolt, M10 x 50 x 1.0P,
ss304 Stainless Steel, DIN933/ISO4017 1x
- Washer, 22mm x 10.5mm x 2.0mm,
ss304 Stainless Steel, DIN125/ISO7089 1x
- Distance Sleeve, 11.9mm x 15.9mm x 38mm,
BLK Oxide Steel 1x
- Plastic Pop Out - Stabilizer Mounting Bracket 1x
4
H
140-01-00006-01
Rear Stabilizer Stretch Plate Kit
Includes:
- Washer, 12mm x 6.4mm x 1.6mm,
BLK Oxide Steel, DIN125/ISO7090 4x
- Hex Head Bolt, M6 x 12 x 1.0P,
BLK Oxide Steel, DIN933/ISO4017 4x
- Rear Stabilizer Stretch Plate 2x
2
I
140-03-00001-01
Stabilizer End Cap
4
J
900-10-00001-01
Levelling Feet, Rubber
4
K
120-01-00002-01
Comfort sport saddle
(black/red)
Includes:
-Saddle 1x
-Saddle clamp 1x
1
L
150-01-00005-01
Combi Pedal Set
Includes:
- Combi Pedal Right Side 1x
- Combi Pedal Left Side 1x
- Toe Clip 2x
- Toe Strap 2x
2
M
320-00-00009-01
IC7 console kit
Includes:
- IC7 BIKE CONSOLE 1x
- CONSOLE MOUNTING BRACKET FOR HB BRIDGE 1x
- ALLEN BOLT WITH SMALL HEAD,
M5 x 25 x 0.8P, 8.8 STEEL, DIN6912 1x
1

01.05.2014 (release date and version)
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FB TS AS7 01 ICG® Standard Operating Procedure | released by ICG® Service Department 4
REQUIRED TOOLS:
TOOLS
SIZE MM
QUANTITY
Open end spanner or
equivalent
17mm
1
Pedal wrench
15mm
1
Hex. socket
13mm
1
Open end spanner or
equivalent
10mm
1
Straight shaft round head 6mm
Allen socket
6mm
1
Straight shaft Allen key
3mm
1
Straight shaft round head Allen
key
2.5mm
1
Torque ratchet wrench
… > 60 Nm
1
Hex. socket
17mm
1
Allen key socket
6mm
1
Loctite threadlocker 2701
1
Cutter
1
Cleaning cloth
1

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FB TS AS7 01 ICG® Standard Operating Procedure | released by ICG® Service Department 5
Warning!
Please ensure that the bike is in stable position and properly secured while repair work is being
performed.
Before assembly! (Please refer to our service video)
WARNING! : The IC7 indoor cycle is very heavy! It requires at least 2 people to remove the bike
from the packaging and for assembly the bike as it´s described in the next steps.
a) Opening and removing of the cardboard packing.
b) Unpack all parts and components with care and remove all plastic bags.
Pay attention to unpack all components from the outer side of the Styrofoam.
c) Pay attention to unpack all components placed inside the from Styrofoam once the Step 1 is
performed.

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FB TS AS7 01 ICG® Standard Operating Procedure | released by ICG® Service Department 6
1) Rear stabilizer assembly
a) Secure upper handlebar and seat post sliders.
Tilt bike carefully until it rests on the floor supported by the front Styrofoam as shown on
the picture.
b) Mount the rear stabilizer as shown on the picture.
Tighten with the 17mm deep socket wrench.
Maximum torque: 50 Nm.
a) b)

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FB TS AS7 01 ICG® Standard Operating Procedure | released by ICG® Service Department 7
2) Front stabilizer assembly
a) Carefully tilt bike until the rear part of the shroud rests on the Styrofoam as shown on
the picture.
b) Mount the front stabilizer as shown on the picture.
Tighten with the 17mm deep socket wrench.
Maximum torque: 50 Nm.
a) b)

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FB TS AS7 01 ICG® Standard Operating Procedure | released by ICG® Service Department 8
3) Checking of saddle position
a) Place the bike as shown on the picture.
b) Make sure that the seat is fixed in a level horizontal and vertical position.
Seat clamp must be tightened securely from both sides to minimize loosening during use.
Firmly tighten with the 13mm open end spanner or equivalent.
Maximum torque: 25Nm.
c) ATTENTION!: Position the rails of the saddle into the saddle clamp until you can see the
position 25 as shown on the picture
a) b)
c)

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4) Handlebar assembly
a) Bring handlebar to its maximum vertical position. Do not remove warning tape on slider prior
to handlebar is mounted to the upper slider.
b) ATTENTION! Place the flat handlebar support under the console bracket as shown on the
picture.
Mount handlebar weldment using the M8 x 25 x 1.0P counter sunk hex. socket bolt from
beneath using a straight shaft (round head) 6mm Allen key socket wrench.
Maximum torque: 25-30 Nm.
c) Mount the plastic end cap on the lower handlebar slider and check the horizontal and
vertical adjustment as described in the separate SOP (FB TS HB7 01).
a) b)
c)

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5) IC7 Console assembly
a) Carefully slide the IC7 console into its console bracket.
b) Tighten by hand the M-5 x 25 x 0.8P bolt attaching the IC7console to the handlebar by
using the 3mm Allen Key.
a) b)
6) Pedal assembly
a) Mount pedal marked “R” on the right crank arm and tighten tight the mounting bolt
clockwise.
b) Mount pedal marked “L”on the left crank arm and tighten tight the mounting bolt
counter clockwise.
Maximum torque: 45Nm
a) b)

01.05.2014 (release date and version)
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FB TS AS7 01 ICG® Standard Operating Procedure | released by ICG® Service Department 11
7) End of the assembly process
Simulate a brief session, checking the bike is in good working order.
8) IC7 console commissioning
a) Turn crank 2 full revolution to engage console power up mode.
b) Press both buttons on the front of the IC7 console to access to the settings menu.
a) b)

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FB TS AS7 01 ICG® Standard Operating Procedure | released by ICG® Service Department 12
9) Settings
Select GENERAL from the main menu and follow the instructions until finalize the GENERAL
settings.

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FB TS AS7 01 ICG® Standard Operating Procedure | released by ICG® Service Department 13
10) Brake Calibration
Select BRAKE CALIBRATION from the main menu and follow the instructions until finalize the
BRAKE CALIBRATION process.
IMPORTANT: Repeat the brake calibration process if the result is not successful.

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FB TS AS7 01 ICG® Standard Operating Procedure | released by ICG® Service Department 14
11) Offset
Select OFFSET from the main menu and follow the instructions until finalize the
OFFSET process.
IMPORTANT: Repeat the OFFSET process if the result is not successful.

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12) End of operation
Select EXIT once you finish the BRAKE CALIBRATION and OFFSET process.
Please refer to the IC7 console owner manual to program your best Coach By Color training
session.
Simulate a brief session, checking the bike and IC7 console are in good working order.