Indoor Cycling TOMAHAWK IC7 Operating instructions

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FBTSME701ICG®StandardOperatingProcedure|releasedbyICG®ServiceDepartment1

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IC7IndoorCycle
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MECHANICTROUBLESHOOTING
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Topsliderdoesnotremain
insetposition
Adjustthefliplever
usinga25torx
Openandclose
leveracoupleand
checkfreelymoving
ofthesliderwhile
leverisopen
Horizontalslider
remainsinposition
whileleverisclosedand
freelymovingwhile
leveropened?
NO Repeatadjustment
process
HANDLEBAR/SEATPOST HORIZONTAL
SLIDERMOVESWHILECLOSED
Problemsolved
YES
_________________________________________________________________________________
FBTSME701ICG®StandardOperatingProcedure|releasedbyICG®ServiceDepartment2

Handlebarstem
wobbles/twist
Adjustthe
handlebarstem flip
lever usingaround
headallenkey
2.5mm
OpenandcloseFlip
leveracoupleand
checkfreelysliding
oftheHBstemand
twistofHBstem
Twisting
reduced NO
YES
Repeatadjustment
process
HANDLEBARSTEMWOBBLES/TWIST
Problemsolved
_________________________________________________________________________________
FBTSME701ICG®StandardOperatingProcedure|releasedbyICG®ServiceDepartment3

UNUSUALNOISE
Noiseappears
duringuseofthe
bike
Removeright
shroudandcheck
nocablestouching
flywheelandplace
rightifnecessary
Grindingnoise(below50RPM)
Noise
appearanceat?
Replaceidlerpulley
ArtNo:150-01-00016-01
idlerpulleyprimarydrive
Removeright
shroudandCheck
belttensionand
adjustifnecessary
Categorizenoise
Squeekingnoiseat
lowRPM<20
Checktoestraplock
facingoutsidethe
pedal
Clickingnoise
Noisestill
appears?
Checkpedaltorque
value
(45Nm)
YES
Noisestill
appears?
Checkcrank
mountingboltS
torquevalue
(60Nm)
YES
Replacegenerator
ArtNo:150-01-00017-01
generator
ReplaceBB bearings
ArtNo:900-06-00001-01
BBbearings
Removeleft shroud
andreplace
flywheel bearings
Flywheel hub
bearings
Noisestill
appears?
YES
Problemsolved
NO
NO
NO
Noisestill
appears?
YES
Checkcambelt
alingment/tracking
(shallnotengage
pulleywall)
andapplyalittle
lithiumgreaseto
pulleywall
NO
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FBTSME701ICG®StandardOperatingProcedure|releasedbyICG®ServiceDepartment4

SLACKINDRIVEGEAR
Slackindrivegear
Slackindrivegear
recognizedwhile
rockingon
horizontalpedals
Removeright
shroudandcheck
belttensionand
adjustifnecessary
Slackstilloccur YES
Problemsolved
NO
Replaceprimarybelt
ArtNo:150-03-00045-01
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FBTSME701ICG®StandardOperatingProcedure|releasedbyICG®ServiceDepartment5

Seatpost doesnot
moveverticalwhen
leverisopen
Removegasdamper
bracketcoveron
thebottomofthe
mainframeusinga
3.0mmallenkey
Whilevertical
adjustmentleveris
closedthe
engagementlever
locatedatthegas
dampermounting
headshouldprovide
aslightplay
Turnferrale
counterclockwise
Openvertical
adjustmenttotest
seatpost easily
extendingand
compressing
Extendingand
compressing
easily?
NO
YES
Checkbowdencable
fitmentonferrale
Problemsolved
SEATPOSTDOESNOTMOVE
VERTICALWHENLEVERISOPEN
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FBTSME701ICG®StandardOperatingProcedure|releasedbyICG®ServiceDepartment6

Seatpost doesnotmaintain
verticalpostionduringexercise
(sinksinwhenleverclosed)
Removedamper
bracketonthe
bottomofthemain
frameusinga
3.0mmallenkey
Whileverticaladjustment
flipleverisclosedthe
engagementleverlocated
atthegasdamper
mountingheadshould
provideaslightplay
Turnferrale
clockwise
Openvertical
adjustmenttotest
seatpost easily
extendingand
compressing
Extendingand
compressing
easily?
NO Closeleverand
applyloadtoSeat
post tocheckseat
post stillsinks
YES
Performloadtest:
extendsaddle,mark
tube,applyloadon
seatpost to
recognizeIfSeat
post sinks
Seatpost still
sinks
YES
Checkbowdencable
fitmentonferrale
Problemsolved NO
SEATPOSTDOESNOTMAINTAINVERTICAL
POSITIONDURINGEXERCISE
(SINKSINWHENLEVERCLOSED)
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FBTSME701ICG®StandardOperatingProcedure|releasedbyICG®ServiceDepartment7