Industrial Controls IP Series Manual

1egaPrecudsnarTerusserPottnerruCP/IseireSstnemurtsnIreywD350-226-645
The Series IP
I/P Current to
Pressure Transducer
Installation,
Operation and
Maintenance
Instructions
1.0 Description & Installation 2
2.0 Operation 3
3.0 Maintenance 5
4.0 Troubleshooting 5
Pilot Pressure
Atmospheric Pressure
Supply Pressure
Output Pressure
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546-622-053 Dwyer Instruments Series I/P Current to Pressure Transducer Page 2
DANGER, WARNING, CAUTION and NOTE statements
Refers to conditions or hazards which could result in serious personal injury or death.
Refers to conditions or hazards which could result in personal injury.
Refers to conditions or hazards which could result in equipment or property damage.
Alerts you to facts or special instructions.
ALL DANGER, WARNING, AND CAUTION NOTICES MUST BE COMPLIED WITH IN FULL
SPECIFICATIONS
Min./Max. Supply Pressure Minimum - 3 psig (21 kPa)
Above maximum output
Maximum - 100 psig (700 kPA)
Supply Pressure Sensitivity <± 0.1% of span per psig
(<± 0.15% of span per 10 kPa)
Linearity <± 0.75% of span
Repeatability < 0.5% of span
Hysteresis < 1.0% of span
Flow Rate 4.5 scfm (7.6 m3/hr ANR) at
25 psig (175 kPa) supply
12.0 scfm (20.0 m3/hr ANR) at
100 psig (700 kPa) supply
Maximum Air Consumption .05 scfm (.07 m3/hr) midrange typical
Port Sizes 1/4 NPT (Pneumatic)
1/2 NPT (Electric)
1. DESCRIPTION and INSTALLATION
1.1 Description
1.1.1 The Series I/P Current to Pressure Transducer converts a current or voltage input signal to a linearly proportional
pneumatic output pressure. This versatile instrument is designed for control applications that require a high
degree of reliability and repeatability at an economical cost.
1.2 Principle of Operation
1.2.1 The Series I/P Transducer is a force balance device in which a coil is suspended in the field of a magnet by a flex-
ure. Current flowing through the coil generates axial movement of the coil and flexure. The flexure moves towards
the nozzle and creates back pressure which acts as a pilot pressure to an integral booster relay. Input signal
increases (or decreases for reverse acting) cause proportional output pressure increases.
Zero and Span are calibrated by turning adjust screws on the front face of the unit. Adjustment of the zero screw
repositions the nozzle relative to the flexure. The span adjustment is a potentiometer that controls the amount of
current through the coil.
.
1.3 Mounting
1.3.1 Unit may be pipe, panel, or bracket mounted. Mounting may be at any angle, though may require field
adjustment. High external vibration may cause output fluctuations. Mounting in a vibration-free area is recommended.
NOTE
CAUTION
WARNING
DANGER
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546-622-053 Dwyer Instruments Series I/P Current to Pressure Transducer Page 3
1.4 Pneumatic Connections
1.4.1 The 1/4 NPT supply and output ports are marked “IN” and “OUT” respectively on the base of the unit. Clean all
pipe lines to remove contamination before installation. Apply pipe compound to male threads of the air line only.
Avoid getting compound in the air lines.
Clean dry instrument quality air must be used. To insure optimum performance supply pressure should be
regulated. To provide stable inlet pressure and prevent contamination of the internal section of the transducer the
use of an Instrument Air Filter Regulator is recommended.
The two unmarked ports on the base of the unit are gage ports but may be used as alternative output ports. Any
unused ports must be plugged.
1.5 Electrical Connections
1.5.1 Electrical connections are made to the black and white leads extending out from the 1/2 NPT conduit fitting.
When the positive side of the input signal is connected to the black lead, the output pressure will increase as the
input signal increases. For reverse acting mode (increasing input signal decreases output pressure), connect
positive side of the input signal to the white lead.
Figure 1 DIN 43650 Connector
2. OPERATION
2.1 Calibration
2.1.1 Zero and Span should always be checked after mounting. If unit is calibrated in a vertical position and then
mounted at an angle, readjustment of the zero is necessary. To calibrate use the following procedure:
1. Open protective covers to expose zero and span adjustment screws.
2. Connect the recommended air supply to the inlet of the transducer and an accurate pressure gage to the outlet.
3. Connect the electrical input and set the input signal to the minimum value of the range being used
(e.g. 4 mA for a 4-20 mA unit).
4. Observe the output pressure. If necessary adjust zero screw until reaching minimum output pressure setting.
Turn zero screw counter clockwise to increase pressure, clockwise to decrease pressure.
If unable to achieve output during calibration process, turn adjustment screw counter
clockwise for up to 30 revolutions, until output pressure rises.
5. Increase electrical input signal to its maximum value (e.g. 20 mA for a 4-20 mA unit).
6. Observe the output pressure. If necessary adjust the span screw until reaching maximum output pressure setting.
For I/P (current) input models turn span screw counter clockwise to increase pressure,
clockwise to decrease pressure. For E/P (voltage) input models turn span screw clockwise
to increase pressure, counter clockwise to decrease pressure.
7. The Zero and Span adjustments are interactive. After adjusting the span it will be necessary to recheck the zero.
Repeat steps 3-6 until both end points are at the required values.
8. For reverse acting performance interchange the black and white electrical signal leads and carry out the same
procedure as described above. Note that zero will now be set at maximum output pressure and the span will now
be set at minimum output pressure.
Figure 2 Electrical Schematic
NOTE
NOTE
Notes:
1. For 4-20 mA and 10- mA use J1 as positive input.
2. For 10-50 mA change R4 to 100 Ohms.
3. For 1-9 VDC and 0-10 VDC remove R2, use J5 as
positive input.
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2.2 Dimensional Drawings (Dimensions are )
2.3 Intrinsically Safe Operation
2.3.1 Dwyer Instruments, Inc. offers Factory Mutual Intrinsically Safe
approval as a standard feature on all units with a 4-20 mA input signal.
in.
mm
546-622-053 Dwyer Instruments Series I/P Current to Pressure Transducer Page 4
1.10
27.9
.55
14.0
(2) #18 GA. Wire Leads,
18" Long.
Black = Positive
White = Negative
(2) #10-32 UNF-2A x .38 DP.
Mounting Holes (Shown with
Bracket Screws Installed)
1.15
29.2
1.12
28.4
4.24
107.7
1.13
28.7
1.04
26.4
1.50
38.1
1.50
38.1
.55
14.0
1.13
28.7
Diameter
2.88
73.1
.21
.53
Diameter
MNTG.
Holes
1.250
31.7
2.18
55.4
1.44
36.6
SIGNAL
1/4
NPT
TYP.
Removable
Mounting
Bracket
1/2
NPT
IN OUT
Max (Square)
SPAN
ZERO
Alternate
Out/Gauge
Port
TYP. 180°Apart
Dwyer Instruments, Inc. I/P Models
Model No. Signal Output Nom. Imped.
IP-40 4-20 mA 3-9 psig 90 Ohms
IP-41 4-20 mA 9-15 psig 90 Ohms
IP-42 4-20 mA 3-15 psig 180 Ohms
IP-43 4-20 mA 3-27 psig 220 Ohms
IP-44 4-20 mA 6-30 psig 220 Ohms
IP-45 4-20 mA 1-17 psig 250 Ohms
IP-46 4-20 mA 2-60 psig 225 Ohms
IP-47 4-20 mA 3-120 psig 260 Ohms
Notes:
1. Installation to be in accordance with the national electric code, NFPA
70, article 504, and ANSI/ISA RP 12.6.
2. Apparatus connected to the system shall not use or generate voltage
greater than 250 VDC.
3. Install intrinsically safe barriers in accordance with barrier instructions.
4. Factory Mutual approved as intrinsically safe for class I, II, and III,
Division 1, Groups C, D, E, F and G, when installed with barriers
shown.
5. Factory Mutual approved as nonincendive for Class I, Division 2,
Groups A, B, C, and D, and suitable for Class II, Division 2, Groups F
and G, and Class III, Divisions 1 and 2. Barriers are not required for
nonincendive rating. Max. V = 29.9 VDC.
6. CAUTION: Substitution of components may void Factory Mutual
approval.
7. Ambient temperature range: -30˚ C to 60˚ C.
8. Factory Mutual approved as intrinsically safe for Class I, II and III,
Division 1, Groups C, D, E, F and G when used with an apparatus
meeting the following entity requirements:
Vmax=29.9 VDC Cl=0 Cl is capacitance by the transducer
Imax=65 mA Li= 35 mH Li is inductance contributed by the transducer
9. For DIN connector option, add D to the model number.
10. For NEMA 4X option, add W to the model number.
11. Models with NEMA 4X are Factory Mutual approved for indoor/out-
door use per the requirements of NEMA 4X as described in the National
Electrical Manufacturers Association Standard No. 250 “ Enclosures for
Electrical Equipment, 1000 Volts Max.”
Drawing No. 531-990-037
Models 728+, 787S+ and 4045, +24 to +26 VDC, Model 728-, -24 to -26 VDC,
available from MTL Inc. 7541 Gary Road, Manassas, VA 221110, USA.
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546-622-053 REV 6/19/02 Dwyer Instruments Series I/P Current to Pressure Transducer Page 5
3. MAINTENANCE
Under normal circumstances, no maintenance should be required. If clean dry air is not used the orifice can become blocked. To
clean, first turn off supply air, unscrew and remove orifice assembly. The unplug orifice by using a wire that has a smaller
diameter than 0.015 in. (0.38 mm). Use compressed air to blow out any loose particles inside the orifice assembly. Replace
orifice assembly back into unit.
4. TROUBLESHOOTING
PROBLEM CHECK
No output or low output Zero adjustment
Supply pressure too low
Clogged orifice
Leakage Connections
Low or improper span Zero and Span adjustments
Supply pressure too low
Output leakage
Erratic operation Electrical input signal
Loose wires or connections
Liquid in air supply
Lead Wire
Bonnet
O-Ring
O-Ring
Body Subassembly
Circuit
Board
Bottom Plug
Spacer
Pintle Spring
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