Industrial Products KeeWalk User manual
KeeWalk Step Over Instructions for Use Manual
SAFETY AT THE HIGHEST LEVEL
www.industrialproducts.com
Contents
SECTION CONTENTS PAGE
1Introduction 1
1.1 Validity 1
1.2 Authorised Agent 1
1.3 Compatibility 1
1.4 Health & Safety 1
1.5 Familiarisation 1
1.6 Anticipated Life 1
1.7 Safeguarding the Instruction For Use Manual 1
1.8 Copyright 1
1.9 Amendment Service 1
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1.13 Use in Accordance with Regulations 1
1.14 Incorrect Use 2
1.15 Operators Duty of Care 2
1.16 Atmospheric Conditions 2
1.17 Contaminated Surfaces 2
2Basic Safety Instructions 3
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5Assembling the Step Over 9
6Finished Step Over 14
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Introduction
1. INTRODUCTION
1.1. Validity
These Instructions for Use apply to the following product:
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1.2 Authorised Agent
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1.3 Compatibility
$.HH:DON®Step Over system is designed to provide a safe means of access up and over obstructions
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1.4 Health and Safety
Installers and users must comply with all relevant health and safety regulations in their
given territory.
1.5 Familiarisation
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Safety Installation Course.
1.6 Anticipated Life
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annual inspection strictly in accordance with these instructions.
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to ISO 11357-1/3.
1.7 Safeguarding the Instruction Manual
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must accompany the system and be followed for assembly. At no time must any pages be removed
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missing parts must be replaced immediately.
1.8 Copyright
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1.9 Amendment Service
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this documentation can be carried out without prior notice.
1.10 Modifications to The KeeWalk®Step Over System
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that comes with this product.
1.11 Definition “Authorised Person”
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.HH:DON®Step Over System in accordance with these instructions.
1.12 Definition “Trained Person”
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NQRZOHGJHRIWKHV\VWHPWREHFKHFNHGDQGDUHVXIÀFLHQWO\IDPLOLDUZLWKWKHUHOHYDQWUHJXODWLRQV
JXLGHOLQHVDQGJHQHUDOO\UHFRJQLVHGUXOHVRIWKH.HH:DON®Step Over system and accompanying
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IRUFHLQWKHFRXQWU\RIXVHDQGFDQDVVHVVWKHVDIHZRUNLQJFRQGLWLRQVRIWKHLQVWDOODWLRQORFDWLRQ
$WUDLQHGSHUVRQVKDOOEHUHVSRQVLEOHIRUVHOHFWLQJDOOXVHUVRI7KH.HH:DON®Step Over system.
1.13 Use in Accordance with Regulations
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alongside use within a warehousing or internal application where access up and over plant or
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reconstruction at a different location is permissible under certain circumstances.
The Step Over system is only regarded as being used for its intended use if all the following
conditions are met:
The Step Over system is governed by various workplace Regulations and Guidelines. Operating
personnel must be familiar with the statutory requirements arising from these. They must also be
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2006
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whole system..
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system is to be installed must at least correspond to the total weight of the system plus
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be examined by a structural engineer before assembly.
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1
Introduction
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loose debris.
1.14 Incorrect Use
The following points are classed as misuse:
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)DLOXUHWRREVHUYHWKHZHLJKWVDQGFRQGLWLRQVUHODWLQJWRWKHVXEVWUDWHVSHFLÀHGXQGHU
´LQWHQGHGXVH´,IWKHFRQGLWLRQVVSHFLÀHGDUHQRWDGKHUHGWRWKHQWKH:DONZD\V\VWHPPD\
possibly fail.
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incomplete.
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Use of The KeeWalk®Step Over system in any of the above conditions is forbidden
1.15 Operator’s Duty of Care
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Step Over system are set out below.
a) Safety of The KeeWalk®Step Over system
In particular, the owner or employer must ensure that the Walkway system is:
Only used as intended.
Is only provided in a fault-free reliable state.
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b) Instruction and Training
All users of the system must ensure that:
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with the system at all times.
All users are familiar with the contents of these instructions.
c) Duties of the User
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$VVHPEOH7KH.HH:DON® Step Over system strictly in accordance with this Instructions for
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Recognise any defects and withdraw the system from use and alert the manufacturer so an
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d) Requirements of the User
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Instructions for Use.
It is unlikely that any medical condition may directly affect (or be affected by) the use of this product
in itself, but users must be aware that:
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the training provider.
1.16 Atmospheric Conditions CARE TO BE EXERCISED!
When the Step Over system is installed externally it should be used with care during
periods when there is frost, ice or snow in the vicinity, or if these conditions are
imminent.
1.17 Contaminated Surfaces DANGER TO LIFE!
Do not use the KeeWalk Step Over system if oil, grease or other lubricant, or growth of
algae contaminates any part of the system.
2
Kee
Line
2. BASIC SAFETY INSTRUCTIONS
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DANGER TO LIFE!
It is imperative that you follow these safety instructions to avoid endangering your life and
safety.
For Your Safety
Possible Danger Prevention Measures
DANGER TO LIFE!
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during assembly or when carrying out repairs.
Explanation:
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during the assembly of the Step Over system can lead
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correctly.
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DANGER TO LIFE!
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installation site is unsatisfactory.
Explanation:
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• Follow the detailed information on the
installation sites for the Step Over system in the
assembly instructions.
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complied with.
DANGER TO LIFE!
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Explanation:
Defects or damage can impair the function of the
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not be guaranteed in the event of an emergency.
• If you have to carry out repairs on the roof or
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Step Over system and the roof area beforehand for
damage.
• Any parts that are found to be damaged. must
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roof.
DANGER TO LIFE!
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Explanation:
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be treated as such. Under no circumstances
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3
Checking the Step Over System’s Components
4
10-7
325-7
62-7
440-7
10-76
326-7
63-7
KGTF1
29-7
45-7
69-7
TB3-7
55-7
74-7
77-7
TB150
C50-77
199-B
105-7
TRSTEPASSY
3. Designation and function of the components for standard systems
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V\VWHP$OOÀWWLQJVDUHFDVWIURPPDOOHDEOHFDVWLURQWR%6(1DQGJDOYDQLVHGWR%6(1,62DQGIXOOSDUWQXPEHUVIRUUHIHUHQFHDUHGHWDLOHGEHORZ$OXPLQLXPWRHERDUGLV7JUDGH
1RWH$FRPSOHWHOLVWRIDOOSDUWVDQGGHWDLOVRQWKHWRWDOZHLJKWRIWKH6WHS2YHUV\VWHPLVSURYLGHGZLWKWKHGHOLYHU\7KHORDGEHDULQJFDSDFLW\RIWKHURRIPXVWEHHTXDOWRRUH[FHHGWKHFDSDFLW\VSHFLÀHG
Checking the Step Over System’s Components
5
Weighted foot assembly Front guardrail upright Step module guardrails
Bridge module guardrails Toe board assembly
Bridge module Back upright assembly Stair tread assembly
A B C
D E H
FG
Checking the Step Over System’s Components
6
Exploded view of system layout and location of components and sub-assemblies:
A
B
C
D
E
H
F
G
Platforms for the Major Roof Types
7
Roof Type Obstacle Height (mm) Obstacle Width (mm) Foot Type Part Number
0HPEUDQH$VSKDOW39& 600 1000 440-7 670%
0HPEUDQH$VSKDOW39& 800 1000 440-7 670%
0HPEUDQH$VSKDOW39& 1000 1000 440-7 670%
0HPEUDQH$VSKDOW39& 1200 1000 440-7 670%
0HPEUDQH$VSKDOW39& 1400 1000 440-7 670%
4. The Kee Safety Step Over modules are available to suit all major roof types
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WRWKHSDUWLFXODUDSSOLFDWLRQUHTXLULQJDVXUYH\DQGVHPLEHVSRNHEDVHSODWHOD\RXWGHVLJQ7KLVZLOOHQVXUHDSHUIHFWÀWDQGRWKHUKHLJKWZLGWKOHQJWKYDULDEOHVFDQEHDFFRPPRGDWHGDVDEHVSRNH
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Step Overs for membrane/Asphalt/PVC roofs
Step over shown with 440 base feet for membrane/asphalt/
PVC roofs.
Platforms for the Major Roof Types
8
Roof Type Obstacle Height (mm) Obstacle Width (mm) Foot Type Part Number
Concrete 600 1000 62-7/63-7 67&5
Concrete 800 1000 62-7/63-7 67&5
Concrete 1000 1000 62-7/63-7 67&5
Concrete 1200 1000 62-7/63-7 67&5
Concrete 1400 1000 62-7/63-7 67&5
The Kee Safety Step Over modules are available to suit all major roof types
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WRWKHSDUWLFXODUDSSOLFDWLRQUHTXLULQJDVXUYH\DQGVHPLEHVSRNHEDVHSODWHOD\RXWGHVLJQ7KLVZLOOHQVXUHDSHUIHFWÀWDQGRWKHUKHLJKWZLGWKOHQJWKYDULDEOHVFDQEHDFFRPPRGDWHGDVDEHVSRNH
VROXWLRQFRQWDFW.HH6DIHW\IRUIXUWKHULQIRUPDWLRQ:KHUHDFFHVVLVOLPLWHGRQDURRIRUZLWKLQDZDUHKRXVHHQYLURQPHQWZHFDQRIIHUWKHEHORZVROXWLRQ
Concrete floors/restricted access roofs*
*Concrete slab and elastomeric pad to be used on membrane/asphalt/PVC roofs to spread the imposed load from the platform.
Assembling the Step Over
9
STEP 1
Assembling back leg upright with weights and cross rail
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IRRWDVVHPEOLHV3DUW$
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Insert the cross rail at mid-point to connect both uprights together.
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Manouvre the assembled rear upright into position at the point of install.
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5. Installation should only be carried out once the design has been verified in the Step Over
Configurator and the installer has been fully trained by Kee Safety.
Tool list:
Ratchet
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Electric/battery drill
Electric/battery impact driver
Selection of drill bits – including 8.5mm diameter bit
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Line and level
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Fell set metric spanners
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Copper/Rubber mallet
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STEP 1
STEP 1
Assembling the Step Over
10
STEP 3 - Assemble bridge module and guardrail onto rear leg uprights
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upright.
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VXEIUDPHLQWRWKHVORSHÀWWLQJVSUHVHQWRQWKHXSULJKWV
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self-drilling screw.
Repeating all sub sets of step 1 to build other side of platform uprights
Inserting bridge subframe tubes into uprights at obstruction
Inserting bridge subframe tubes into uprights at obstruction and securing walkway
STEP 2 - Repeat Step 1 for other side of stair case
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next phase of the build to commence.
STEP 2
STEP 3
STEP 3
Assembling the Step Over
11
STEP 4 - Stair Case assembly
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WKHZHLJKWVFURVVWXEHVDQGUHOHYDQWÀWWLQJV3DUW$
,QVHUWWKHORZHUZHLJKWFURVVWXEHLQWRWKHORZHUÀWWLQJVVOLGLQJIURPOHIWWRULJKWVSDFHWKHWXEH
VXFKWKDWDQHTXDORYHUKDQJH[LVWVERWKVLGHV$QGWLJKWHQJUXEVFUHZVRQ·VWR1P
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steps.
STEP 5 - Stair Case assembly
Locate upper tube from staircase and brace tube in the correct orientation to meet the corresponding
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ORFDWHGORZHUWXEHLQWRÀWWLQJ
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locate stair assembly into place.
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they are fully inserted.
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the other staircase.
STEP 4 STEP 5
Assembling the Step Over
12
STEP 6 - Assemble the remaining handrails and toeboard
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tighten all grub screws to 39Nm.
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the other staircase.
STEP 7 – Fitting toe board.
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shown in the illustration.
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STEP 6 STEP 7
Assembling the Step Over
13
STEP 8 - Leveling and finalising of treads
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than 5% difference between any two tread heights*.
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tighten.
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are re-tightened on completion.
(* = The Stair rail and tread assemblies are pre-assembled at Kee Safety so no major adjustments
should be required)
STEP 9 - Check and recheck all grubscrews and finalise assembly
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on annual inspection allows the inspector to see if a grub screw has come lose and needs attention.
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washer is observed.
It is IMPERATIVE that ALL grubscrews and fixings are checked on the ENTIRE assembly and
torqued upto the correct torque value and marked!!
STEP 8
STEP 9
Finished Step Over
14
6. Step over assembled with 440-7 feet for membrane/asphalt/PVC roofs
Step over assembled with Top Fix baseplates for metal profile roofs
Step over assembled with 62-7/63-7 feet for concrete roofs
METAL PROFILE ROOF APPLICATION
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Kee Walk Step Over System Recertification
15
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Any galvanised components showing signs of corrosion should be wire brushed thoroughly
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photographs and include these in the inspection report.
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7. KEE WALK STEP OVER SYSTEM RECERTIFICATION
KeeWalk® Step Over
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Overend Road
Cradley Heath
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