Ingersoll-Rand R90-160 1S Owner's manual

80447568
Revision E
October 2017
Save These Instructions
Contact-Cooled Rotary Screw Air Compressor
Parts Information
R90-160 1S - ULTRA EL & FG
RELEASED 23/Oct/2017 12:01:12 GMT

2 80447568 Rev.E
Only allow Ingersoll Rand trained Technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearest
Distributor.
The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and may
invalidate all warranties.
Refer all communications to the nearest Ingersoll Rand Oce or Distributor.
TABLE OF CONTENTS
TABLEOFCONTENTS.................................2
PARTS ORDERING INFORMATION . . . . . . . . . . . . . . . . . . . . . 3
ENCLOSURE ASSEMBLY DRAWING . . . . . . . . . . . . . . . . . . . . 4
ENCLOSURE ASSEMBLY PARTS LIST . . . . . . . . . . . . . . . . . . . 5
AIREND FIXED SPEED ASSEMBLY DRAWING. . . . . . . . . . 7
AIREND FIXED SPEED ASSEMBLY PARTS LIST . . . . . . . . 8
AIREND VSD ASSEMBLY DRAWING & PARTS LIST . . . . . 9
DRIVE FIXED SPEED ASSEMBLY DRAWING &
PARTSLIST .........................................10
DRIVE FIXED SPEED ASSEMBLY PARTS LIST . . . . . . . . . 11
DRIVE VSD ASSEMBLY DRAWING & PARTS LIST . . . . .12
SEPARATOR TANK ASSEMBLY DRAWING. . . . . . . . . . . . . .13
SEPARATOR TANK ASSEMBLY PARTS LIST . . . . . . . . . . . .14
STARTER BOX ASSEMBLY DRAWING. . . . . . . . . . . . . . . . . . 15
STARTER BOX ASSEMBLY PARTS LIST . . . . . . . . . . . . . . . .16
STARTER BOX FIXED SPEED ASSEMBLY DRAWING . . .17
STARTER BOX FIXED SPEED ASSEMBLY PARTS LIST. .18
STARTER BOX VSD ASSEMBLY DRAWING. . . . . . . . . . . .19
STARTER BOX VSD ASSEMBLY PARTS LIST . . . . . . . . . .20
BLOWER ASSEMBLY DRAWING. . . . . . . . . . . . . . . . . . . . . . . 21
BLOWER ASSEMBLY PARTS LIST . . . . . . . . . . . . . . . . . . . . . 22
COOLING AIR COOLED ASSEMBLY DRAWING &
PARTSLIST .........................................23
COOLING AIR COOLED WITH ERS ASSEMBLY
DRAWING...........................................24
COOLING AIR COOLED WITH ERS ASSEMBLY
PARTSLIST .........................................25
COOLING WATER COOLED ASSEMBLY DRAWING . . . .26
COOLING WATER COOLED ASSEMBLY PARTS LIST . . .27
CUSTOMER CONNECTION MOISTURE SEPARATOR
DRAWING&PARTSLIST .............................28
AIR FILTER STANDARD & HIGH DUST ASSEMBLY
DRAWING&PARTSLIST .............................29
PREFILTER STANDARD & ODM ASSEMBLY
DRAWING&PARTSLIST .............................30
PRE FILTER HI DUST ASSEMBLY DRAWING &
PARTSLIST .........................................31
CONDENSATE STANDARD ASSEMBLY DRAWING &
PARTSLIST .........................................32
CONDENSATE NO LOSS ASSEMBLY DRAWING &
PARTSLIST .........................................33
FOOD GRADE ASSEMBLY DRAWING & PARTS LIST . . . .34
OUTDOOR MOD ASSEMBLY DRAWING & PARTS LIST . .35
DECALS AIR COOLED DRAWING. . . . . . . . . . . . . . . . . . . . . .36
DECALS AIR COOLED PARTS LIST . . . . . . . . . . . . . . . . . . . .37
DECALS WATER COOLED DRAWING . . . . . . . . . . . . . . . . . .38
DECALS WATER COOLED PARTS LIST . . . . . . . . . . . . . . . . .39
ULTRA FG DRAWING & PARTS LIST . . . . . . . . . . . . . . . . . . . 40
POROXEDRAWING................................41
DECALS AIR COOLED ULTRA EL & FG DRAWING . . . . . . . 42
DECALS AIR COOLED ULTRA EL & FG PARTS LIST. . . . . .43
DECALS WATER COOLED ULTRA EL & FG DRAWING . . .44
DECALS WATER COOLED ULTRA EL & FG PARTS LIST . .45
CONTROLS MODULATION DRAWING . . . . . . . . . . . . . . . . .46
CONTROLS MODULATION PARTS LIST. . . . . . . . . . . . . . . . 47
CONTROLS ON/OFF DRAWING . . . . . . . . . . . . . . . . . . . . . . .48
CONTROLS ON/OFF PARTS LIST . . . . . . . . . . . . . . . . . . . . . .49
CONTROLS VSD AIR COOLED DRAWING . . . . . . . . . . . . . .50
CONTROLS VSD AIR COOLED PARTS LIST . . . . . . . . . . . . .51
CONTROLS VSD WATER COOLED DRAWING. . . . . . . . . . .52
CONTROLS VSD WATER COOLED PARTS LIST. . . . . . . . . . 53
FREEZE PROTECTION DRAWING . . . . . . . . . . . . . . . . . . . . .54
FREEZE PROTECTION PARTS LIST . . . . . . . . . . . . . . . . . . . . 55
COOLING SEA/HARSH WATER COOLED ASSEMBLY
DRAWING...........................................56
COOLING SEA/HARSH WATER COOLED ASSEMBLY
PARTSLIST .........................................57
RECOMMENDED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . 58
RELEASED 23/Oct/2017 12:01:12 GMT

80447568 Rev.E 3
These products are designed and constructed to provide long, trouble-free
service. In time it may be necessary to order and install new parts to replace
those that have been subjected to wear.
For your convenience and future reference it is recommended that the
following information be recorded.
Model Number ________________________________
Serial Number _________________________________
Date Purchased ________________________________
When ordering replacement parts, please specify the following:
1. Complete model number and serial number as it appears on the data
(name) plate.
2. Part number(s) and part description as shown in this manual.
3. Quantity required.
NOTICE
Continuing improvement and advancement of design may
cause changes to this equipment which are not included in
this manual. Manuals are periodically revised to incorporate
changes. Always check the manual edition number on the
front cover for the latest issue.
Sections of this manual may not apply to your product.
Using other than genuine Ingersoll Rand replacement parts
may invalidate the warranty.
•
•
•
Return Goods Policy
Ingersoll Rand will not accept any returned goods for warranty or service
work unless prior arrangements have been made and written authorization
has been provided from the location where the goods were purchased.
Products which have been modied without Ingersoll Rand approval,
mishandled or misused will not be repaired or replaced under warranty. A
printed copy of the warranty which applies to this product is provided inside
the back cover of this manual.
Disposal
When the life of the product has expired, it is recommended that it be
disassembled, degreased and parts separated as to materials so that they
may be recycled.
Refer all communications to the nearest Ingersoll Rand Oce or Distributor.


PARTS ORDERING INFORMATION
RELEASED 23/Oct/2017 12:01:12 GMT

4 80447568 Rev.E
ENCLOSURE ASSEMBLY DRAWING
RELEASED 23/Oct/2017 12:01:12 GMT

80447568 Rev.E 5
Item Part No. Qty Description Item Part No. Qty Description
ENCLOSURE ASSEMBLY PARTS LIST
1
23412109 1 BASE, STANDARD
23507742 1 BASE, CONTAINMENT
49040074 1 BASE, CONTAINMENT R90/
110KW BLACK EPOXY
2
24731671 1 ASSEMBLY, RIGHT FRONT
CORNER (WITH FOAM)
49040173 1 CORNER, RIGHT FRONT CORNER
R90/110 EPOXY
24731697 1 FOAM, RIGHT FRONT CORNER
(LARGE)
24731705 1 FOAM, RIGHT FRONT CORNER
(SMALL)
3
24731622 1 ASSEMBLY, RIGHT REAR
CORNER (WITH FOAM)
49040165 1 CORNER,RIGHT REAR R90/110
EPOXY
24731663 1 FOAM, RIGHT REAR CORNER
(LARGE)
24731655 1 FOAM, RIGHT REAR CORNER
(SMALL)
4
24731556 1 ASSEMBLY, LEFT REAR CORNER
(WITH FOAM)
49040157 1 CORNER, LEFT REAR R90/110
EPOXY
24731580 1 FOAM, LEFT REAR CORNER
(NARROW SIDE)
23494941 1 FOAM, LEFT REAR CORNER
(TOP HALF)
24731572 1 FOAM, LEFT REAR CORNER
(BOTTOM HALF)
5
39495981 4 COVER, FORKLIFT HOLE
54614276 4 COVER, FORKLIFT HOLE BLACK
EPOXY FINISH
6 39917489 AR SCREW, HEX HEAD
96750187 AR SCREW, HEX HEAD
7
24732067 1 ASSEMBLY, TOP RIGHT END
PANEL (WITH FOAM)
49040231 1 PANEL, TOP RIGHT END EPOXY
23494735 1 FOAM, TOP RIGHT PANEL
(SMALL)
23494727 1 FOAM, TOP RIGHT PANEL
(MEDIUM)
23494719 1 FOAM, TOP RIGHT PANEL
(LARGE)
8
24731887 1 ASSEMBLY, TOP FRONT PANEL
(WITH FOAM)
49040207 1 PANEL, TOP FRONT EPOXY
23494990 1 FOAM, TOP FRONT PANEL
9
23452048 1 PLATE, WATER CONNECTION
COVER
49042161 1 PLATE, WATER CONNECTION
COVER W/BLACK EPOXY
10
24732042 1 ASSEMBLY, TOP LEFT END
PANEL (WITH FOAM)
49040215 1 PANEL, TOP LEFT END EPOXY
23495096 1 FOAM, TOP LEFT PANEL (LARGE)
23494735 1 FOAM, TOP RIGHT PANEL
(SMALL)
11
24731820 1 ASSEMBLY, TOP REAR PANEL
(WITH FOAM)
49040199 1 PANEL, TOP REAR EPOXY
23495161 1 FOAM, TOP REAR PANEL
12
24731598 3 ASSEMBLY, VERTICAL SUPPORT
(WITH FOAM)
49041460 3 SUPPORT, VERTICAL R90-160
EPOXY
23491129 3 FOAM, VERTICAL SUPPORT
13
23440167 1 ASSEMBLY, TOP LEFT PANEL
(SHEET METAL W/ FOAM)
49040132 1 PANEL, TOP LEFT R90/110KW
EPOXY
23443971 1 FOAM, TOP LEFT PANEL (LARGE)
23443963 1 FOAM, TOP LEFT PANEL (REAR
SMALL)
23440233 1 FOAM, TOP LEFT PANEL (FRONT
SMALL)
23440225 1 FOAM, TOP LEFT PANEL (RIGHT
SMALL)
14
23496144 1 ASSEMBLY, TOP RIGHT PANEL
(SHEET METAL W/ FOAM)
49040223 1 PANEL, TOP RIGHT R90/110KW
EPOXY
23496169 1 FOAM, TOP RIGHT PANEL
15 54699368 14 SCREW, HEX HEAD
96750187 14 SCREW, HEX HEAD
16 22159842 12 HINGE, PIN HALF
46591244 12 HINGE, PIN HALF
17 23180565 12 LATCH, DOOR
18
23491137 6 ASSEMBLY, COMMON DOOR
(WITH FOAM)
49041445 6 DOOR, COMMON R55-160KW
EPOXY
23491152 FOAM, COMMON DOOR
19 93580140 12 HINGE, PIN
46591251 12 HINGE, PIN
20 24718223 AR SCREW
96760426 AR SCREW
21
24716805 6 SUPPORT, ENCLOSURE CORNER
LEFT HAND
49032998 6 SUPPORT, ENCLOSURE CORNER
LEFT W/EPOXY
22
24716813 5 SUPPORT, ENCLOSURE CORNER
RIGHT HAND
49033004 5 SUPPORT, ENCLOSURE CORNER
RIGHT W/EPOXY
23
24648784 1 SUPPORT, ENCLOSURE CORNER
(SHORT)
49041452 1 SUPPORT, ENCLOSURE CORNER
(SHORT) EPOXY
AR AS REQUIRED
RELEASED 23/Oct/2017 12:01:12 GMT

6 80447568 Rev.E
Item Part No. Qty Description Item Part No. Qty Description
ENCLOSURE ASSEMBLY drawing & parts list
1 23472624 2 SUPPORT, SIDE BATT
2 23473366 4 ANGLE, INLET SILENCER
3 23474117 16 BATT, 3 INCH INTAKE
4 23497076 1 ANGLE, SUPPORT
REAR BATT ASSEMBLY
5 23497910 1 ANGLE, SUPPORT
FRONT BATT ASSEMBLY
6 39917489 AR SCREW, HEX HEAD
96750187 AR SCREW, HEX HEAD
7 54699368 8 SCREW, HEX HEAD M6 X 35
96762901 8 SCREW, HEX HEAD M6 X 35
8 23476187 1 RETAINER
9 96704309 4 SCREW, HEX HEAD
96729256 4 SCREW, HEX HEAD
10 96712096 4 WASHER, SPRING LOCK
AR AS REQUIRED
RELEASED 23/Oct/2017 12:01:12 GMT

80447568 Rev.E 7
AIREND FIXED SPEED ASSEMBLY DRAWING
RELEASED 23/Oct/2017 12:01:12 GMT

8 80447568 Rev.E
Item Part No. Qty Description Item Part No. Qty Description
AIREND FIXED SPEED ASSEMBLY PARTS LIST
1 23397607 1AIREND 226MM SPA
WITHOUT GEARCASE
2 23436231 1 ORIFICE
3 23506116 1 ADAPTER
4 23522246 2 SENSOR
5 96757604 1 ELBOW
6 96757737 1 ELBOW
7 96757927 1 CONNECTOR
8 96759295 2 O-RING
9 96759352 1O-RING
10
23430705 1 GEAR SET, R90IU-110 PSIG
23430739 1 GEAR SET, R90IU-125 PSIG
23532591 1 GEAR SET, R90IU-145 PSIG
23430804 1 GEAR SET, R90IU-200 PSIG
23430689 1 GEAR SET, R90IU-7.5 BARG
23430697 1 GEAR SET, R90IU-8.5 BARG
23430705 1 GEAR SET, R90IU-10 BARG
23430770 1 GEAR SET, R90IU-14 BARG
23430671 1 GEAR SET, R110IU-110 PSIG
23430697 1 GEAR SET, R110IU-125 PSIG
23430853 1 GEAR SET, R110IU-145 PSIG
23430754 1 GEAR SET, R110IU-200 PSIG
23430655 1 GEAR SET, R110IU-7.5 BARG
23430663 1 GEAR SET, R110IU-8.5 BARG
23430671 1 GEAR SET, R110IU-10 BARG
23430705 1 GEAR SET, R110IU-14 BARG
11 35255819 1 CLAMP, PLATE
12 35295336 2 PIN, DOWEL M16 X 40
13 39326483 1 SPACER, GEAR MALE ROTOR
14 96708391 1 SCREW, SOCKET HEAD M16 X
45.0 LONG
15 96759212 1 KEY, RECT ONE ROUND END
11MM X 18MM X 55MM
16 96702337 3 SCREW, HEX HEAD
17 23389349 1 ELBOW, DISCHARGE 226
AIREND (MACH)
18 95023396 1 O-RING
19 96705645 13 WASHER
20 96719836 8 SCREW, HEX HEAD
21 96757000 1 PLUG, HEX HEAD M12
22 23411556 2 MOUNT, ISOLATION
23 23432222 1 SUPPORT, VSD DRIVETRAIN
24 96738372 5 SCREW, HEX HEAD
25 96765169 9 WASHER
26 23516362 1 BRACE, AIREND SHIPPING
RELEASED 23/Oct/2017 12:01:12 GMT

80447568 Rev.E 9
Item Part No. Qty Description Item Part No. Qty Description
AIREND VSD ASSEMBLY DRAWING & PARTS LIST
1 23436231 1 ORIFICE, INJECTION
2 23506116 1 ADAPTER
3 23522246 2 SENSOR
4 42679316 1 VSD AIREND
5 96757737 1 ELBOW
6 96757927 1 CONNECTOR
7 96759295 2 O-RING
8 96759352 1 O-RING
9 96757919 2 CONNECTOR
10 23453343 2 TUBE, SEAL SCAVENGE
11 23453483 2 CONNECTOR
12 96759550 1 ELBOW
13 96759634 1 CONNECTOR
14 96705645 20 WASHER
15 23389349 1 ELBOW
16 23411556 3 MOUNT, ISOLATION
17 23432222 1 SUPPORT, VSD DRIVETRAIN
18 95023396 1 O-RING
19 96719836 8 SCREW, HEX HEAD
20 96738372 4 SCREW, HEX HEAD M16-2.00 X
25.0 LONG
21 96757000 1 PLUG, HEX HEAD M12
22 96765169 2 WASHER
23 96702337 5 SCREW, HEX HEAD M16-2.00 X
40.0 LONG
24 96703962 1 SCREW, HEX HEAD M16-2.00 X
50.0 LONG
25 23516354 1 BRACE, AIREND SHIPPING AT
DISCHARGE ELOW
26 23516362 1 BRACE, AIREND SHIPPING
RELEASED 23/Oct/2017 12:01:12 GMT

10 80447568 Rev.E
Item Part No. Qty Description Item Part No. Qty Description
DRIVE FIXED SPEED ASSEMBLY DRAWING & PARTS LIST
1 22168710 4 CAP SCREW
2
23414295 1OPTION ITEM, MOTOR 90KW
400V 50HZ TEFC (IE3)
23441694 1MOTOR, DRIVE 90KW 400V
50HZ TEFC (IE1)
23414303 1MOTOR, DRIVE 110KW 400V
50HZ TEFC (IE3)
23441702 1MOTOR, DRIVE 110KW 400V
50HZ TEFC (IE1)
23414337 1MOTOR, DRIVE 125HP 380V
60HZ TEFC (NEMA PREMIUM)
46403614 1MOTOR, 125HP / 90KW 380V
60HZ (BRAZIL) (IE2)
23414345 1MOTOR, DRIVE 125HP 440V
60HZ TEFC (NEMA PREMIUM)
46403622 1MOTOR, 125HP / 90KW 440V
60HZ (BRAZIL) (IE2)
23777485 1MOTOR, DRIVE 125HP 460V
60HZ TEFC (NEMA PREMIUM)
2
23777527 1MOTOR, DRIVE 125HP 575V
60HZ TEFC (NEMA PREMIUM)
23414360 1MOTOR, DRIVE 150HP 380V
60HZ TEFC (NEMA PREMIUM)
46403598 1MOTOR, 150HP / 110KW 380V
60HZ (BRAZIL) (IE2)
23414378 1MOTOR, DRIVE 150HP 440V
60HZ TEFC (NEMA PREMIUM)
46403606 1MOTOR, 150HP / 110KW 440V
60HZ (BRAZIL) (IE2)
23777493 1MOTOR, DRIVE 150HP 460V
60HZ TEFC (NEMA PREMIUM)
23777535 1MOTOR, DRIVE 150HP 575V
60HZ TEFC (NEMA PREMIUM)
23434772 1MOTOR, DRIVE 125HP 460V
60HZ TEFC (NEMA PREMIUM)
23422249 1MOTOR, DRIVE 125HP 575V
60HZ TEFC (NEMA PREMIUM)
RELEASED 23/Oct/2017 12:01:12 GMT