Ingersoll-Rand R90-160 1S Owner's manual

80447568
Revision E
October 2017
Save These Instructions
Contact-Cooled Rotary Screw Air Compressor
Parts Information
R90-160 1S - ULTRA EL & FG
RELEASED 23/Oct/2017 12:01:12 GMT

2 80447568 Rev.E
Only allow Ingersoll Rand trained Technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearest
Distributor.
The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and may
invalidate all warranties.
Refer all communications to the nearest Ingersoll Rand Oce or Distributor.
TABLE OF CONTENTS
TABLEOFCONTENTS.................................2
PARTS ORDERING INFORMATION . . . . . . . . . . . . . . . . . . . . . 3
ENCLOSURE ASSEMBLY DRAWING . . . . . . . . . . . . . . . . . . . . 4
ENCLOSURE ASSEMBLY PARTS LIST . . . . . . . . . . . . . . . . . . . 5
AIREND FIXED SPEED ASSEMBLY DRAWING. . . . . . . . . . 7
AIREND FIXED SPEED ASSEMBLY PARTS LIST . . . . . . . . 8
AIREND VSD ASSEMBLY DRAWING & PARTS LIST . . . . . 9
DRIVE FIXED SPEED ASSEMBLY DRAWING &
PARTSLIST .........................................10
DRIVE FIXED SPEED ASSEMBLY PARTS LIST . . . . . . . . . 11
DRIVE VSD ASSEMBLY DRAWING & PARTS LIST . . . . .12
SEPARATOR TANK ASSEMBLY DRAWING. . . . . . . . . . . . . .13
SEPARATOR TANK ASSEMBLY PARTS LIST . . . . . . . . . . . .14
STARTER BOX ASSEMBLY DRAWING. . . . . . . . . . . . . . . . . . 15
STARTER BOX ASSEMBLY PARTS LIST . . . . . . . . . . . . . . . .16
STARTER BOX FIXED SPEED ASSEMBLY DRAWING . . .17
STARTER BOX FIXED SPEED ASSEMBLY PARTS LIST. .18
STARTER BOX VSD ASSEMBLY DRAWING. . . . . . . . . . . .19
STARTER BOX VSD ASSEMBLY PARTS LIST . . . . . . . . . .20
BLOWER ASSEMBLY DRAWING. . . . . . . . . . . . . . . . . . . . . . . 21
BLOWER ASSEMBLY PARTS LIST . . . . . . . . . . . . . . . . . . . . . 22
COOLING AIR COOLED ASSEMBLY DRAWING &
PARTSLIST .........................................23
COOLING AIR COOLED WITH ERS ASSEMBLY
DRAWING...........................................24
COOLING AIR COOLED WITH ERS ASSEMBLY
PARTSLIST .........................................25
COOLING WATER COOLED ASSEMBLY DRAWING . . . .26
COOLING WATER COOLED ASSEMBLY PARTS LIST . . .27
CUSTOMER CONNECTION MOISTURE SEPARATOR
DRAWING&PARTSLIST .............................28
AIR FILTER STANDARD & HIGH DUST ASSEMBLY
DRAWING&PARTSLIST .............................29
PREFILTER STANDARD & ODM ASSEMBLY
DRAWING&PARTSLIST .............................30
PRE FILTER HI DUST ASSEMBLY DRAWING &
PARTSLIST .........................................31
CONDENSATE STANDARD ASSEMBLY DRAWING &
PARTSLIST .........................................32
CONDENSATE NO LOSS ASSEMBLY DRAWING &
PARTSLIST .........................................33
FOOD GRADE ASSEMBLY DRAWING & PARTS LIST . . . .34
OUTDOOR MOD ASSEMBLY DRAWING & PARTS LIST . .35
DECALS AIR COOLED DRAWING. . . . . . . . . . . . . . . . . . . . . .36
DECALS AIR COOLED PARTS LIST . . . . . . . . . . . . . . . . . . . .37
DECALS WATER COOLED DRAWING . . . . . . . . . . . . . . . . . .38
DECALS WATER COOLED PARTS LIST . . . . . . . . . . . . . . . . .39
ULTRA FG DRAWING & PARTS LIST . . . . . . . . . . . . . . . . . . . 40
POROXEDRAWING................................41
DECALS AIR COOLED ULTRA EL & FG DRAWING . . . . . . . 42
DECALS AIR COOLED ULTRA EL & FG PARTS LIST. . . . . .43
DECALS WATER COOLED ULTRA EL & FG DRAWING . . .44
DECALS WATER COOLED ULTRA EL & FG PARTS LIST . .45
CONTROLS MODULATION DRAWING . . . . . . . . . . . . . . . . .46
CONTROLS MODULATION PARTS LIST. . . . . . . . . . . . . . . . 47
CONTROLS ON/OFF DRAWING . . . . . . . . . . . . . . . . . . . . . . .48
CONTROLS ON/OFF PARTS LIST . . . . . . . . . . . . . . . . . . . . . .49
CONTROLS VSD AIR COOLED DRAWING . . . . . . . . . . . . . .50
CONTROLS VSD AIR COOLED PARTS LIST . . . . . . . . . . . . .51
CONTROLS VSD WATER COOLED DRAWING. . . . . . . . . . .52
CONTROLS VSD WATER COOLED PARTS LIST. . . . . . . . . . 53
FREEZE PROTECTION DRAWING . . . . . . . . . . . . . . . . . . . . .54
FREEZE PROTECTION PARTS LIST . . . . . . . . . . . . . . . . . . . . 55
COOLING SEA/HARSH WATER COOLED ASSEMBLY
DRAWING...........................................56
COOLING SEA/HARSH WATER COOLED ASSEMBLY
PARTSLIST .........................................57
RECOMMENDED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . 58
RELEASED 23/Oct/2017 12:01:12 GMT

80447568 Rev.E 3
These products are designed and constructed to provide long, trouble-free
service. In time it may be necessary to order and install new parts to replace
those that have been subjected to wear.
For your convenience and future reference it is recommended that the
following information be recorded.
Model Number ________________________________
Serial Number _________________________________
Date Purchased ________________________________
When ordering replacement parts, please specify the following:
1. Complete model number and serial number as it appears on the data
(name) plate.
2. Part number(s) and part description as shown in this manual.
3. Quantity required.
NOTICE
Continuing improvement and advancement of design may
cause changes to this equipment which are not included in
this manual. Manuals are periodically revised to incorporate
changes. Always check the manual edition number on the
front cover for the latest issue.
Sections of this manual may not apply to your product.
Using other than genuine Ingersoll Rand replacement parts
may invalidate the warranty.
•
•
•
Return Goods Policy
Ingersoll Rand will not accept any returned goods for warranty or service
work unless prior arrangements have been made and written authorization
has been provided from the location where the goods were purchased.
Products which have been modied without Ingersoll Rand approval,
mishandled or misused will not be repaired or replaced under warranty. A
printed copy of the warranty which applies to this product is provided inside
the back cover of this manual.
Disposal
When the life of the product has expired, it is recommended that it be
disassembled, degreased and parts separated as to materials so that they
may be recycled.
Refer all communications to the nearest Ingersoll Rand Oce or Distributor.


PARTS ORDERING INFORMATION
RELEASED 23/Oct/2017 12:01:12 GMT

4 80447568 Rev.E
ENCLOSURE ASSEMBLY DRAWING
RELEASED 23/Oct/2017 12:01:12 GMT

80447568 Rev.E 5
Item Part No. Qty Description Item Part No. Qty Description
ENCLOSURE ASSEMBLY PARTS LIST
1
23412109 1 BASE, STANDARD
23507742 1 BASE, CONTAINMENT
49040074 1 BASE, CONTAINMENT R90/
110KW BLACK EPOXY
2
24731671 1 ASSEMBLY, RIGHT FRONT
CORNER (WITH FOAM)
49040173 1 CORNER, RIGHT FRONT CORNER
R90/110 EPOXY
24731697 1 FOAM, RIGHT FRONT CORNER
(LARGE)
24731705 1 FOAM, RIGHT FRONT CORNER
(SMALL)
3
24731622 1 ASSEMBLY, RIGHT REAR
CORNER (WITH FOAM)
49040165 1 CORNER,RIGHT REAR R90/110
EPOXY
24731663 1 FOAM, RIGHT REAR CORNER
(LARGE)
24731655 1 FOAM, RIGHT REAR CORNER
(SMALL)
4
24731556 1 ASSEMBLY, LEFT REAR CORNER
(WITH FOAM)
49040157 1 CORNER, LEFT REAR R90/110
EPOXY
24731580 1 FOAM, LEFT REAR CORNER
(NARROW SIDE)
23494941 1 FOAM, LEFT REAR CORNER
(TOP HALF)
24731572 1 FOAM, LEFT REAR CORNER
(BOTTOM HALF)
5
39495981 4 COVER, FORKLIFT HOLE
54614276 4 COVER, FORKLIFT HOLE BLACK
EPOXY FINISH
6 39917489 AR SCREW, HEX HEAD
96750187 AR SCREW, HEX HEAD
7
24732067 1 ASSEMBLY, TOP RIGHT END
PANEL (WITH FOAM)
49040231 1 PANEL, TOP RIGHT END EPOXY
23494735 1 FOAM, TOP RIGHT PANEL
(SMALL)
23494727 1 FOAM, TOP RIGHT PANEL
(MEDIUM)
23494719 1 FOAM, TOP RIGHT PANEL
(LARGE)
8
24731887 1 ASSEMBLY, TOP FRONT PANEL
(WITH FOAM)
49040207 1 PANEL, TOP FRONT EPOXY
23494990 1 FOAM, TOP FRONT PANEL
9
23452048 1 PLATE, WATER CONNECTION
COVER
49042161 1 PLATE, WATER CONNECTION
COVER W/BLACK EPOXY
10
24732042 1 ASSEMBLY, TOP LEFT END
PANEL (WITH FOAM)
49040215 1 PANEL, TOP LEFT END EPOXY
23495096 1 FOAM, TOP LEFT PANEL (LARGE)
23494735 1 FOAM, TOP RIGHT PANEL
(SMALL)
11
24731820 1 ASSEMBLY, TOP REAR PANEL
(WITH FOAM)
49040199 1 PANEL, TOP REAR EPOXY
23495161 1 FOAM, TOP REAR PANEL
12
24731598 3 ASSEMBLY, VERTICAL SUPPORT
(WITH FOAM)
49041460 3 SUPPORT, VERTICAL R90-160
EPOXY
23491129 3 FOAM, VERTICAL SUPPORT
13
23440167 1 ASSEMBLY, TOP LEFT PANEL
(SHEET METAL W/ FOAM)
49040132 1 PANEL, TOP LEFT R90/110KW
EPOXY
23443971 1 FOAM, TOP LEFT PANEL (LARGE)
23443963 1 FOAM, TOP LEFT PANEL (REAR
SMALL)
23440233 1 FOAM, TOP LEFT PANEL (FRONT
SMALL)
23440225 1 FOAM, TOP LEFT PANEL (RIGHT
SMALL)
14
23496144 1 ASSEMBLY, TOP RIGHT PANEL
(SHEET METAL W/ FOAM)
49040223 1 PANEL, TOP RIGHT R90/110KW
EPOXY
23496169 1 FOAM, TOP RIGHT PANEL
15 54699368 14 SCREW, HEX HEAD
96750187 14 SCREW, HEX HEAD
16 22159842 12 HINGE, PIN HALF
46591244 12 HINGE, PIN HALF
17 23180565 12 LATCH, DOOR
18
23491137 6 ASSEMBLY, COMMON DOOR
(WITH FOAM)
49041445 6 DOOR, COMMON R55-160KW
EPOXY
23491152 FOAM, COMMON DOOR
19 93580140 12 HINGE, PIN
46591251 12 HINGE, PIN
20 24718223 AR SCREW
96760426 AR SCREW
21
24716805 6 SUPPORT, ENCLOSURE CORNER
LEFT HAND
49032998 6 SUPPORT, ENCLOSURE CORNER
LEFT W/EPOXY
22
24716813 5 SUPPORT, ENCLOSURE CORNER
RIGHT HAND
49033004 5 SUPPORT, ENCLOSURE CORNER
RIGHT W/EPOXY
23
24648784 1 SUPPORT, ENCLOSURE CORNER
(SHORT)
49041452 1 SUPPORT, ENCLOSURE CORNER
(SHORT) EPOXY
AR AS REQUIRED
RELEASED 23/Oct/2017 12:01:12 GMT

6 80447568 Rev.E
Item Part No. Qty Description Item Part No. Qty Description
ENCLOSURE ASSEMBLY drawing & parts list
1 23472624 2 SUPPORT, SIDE BATT
2 23473366 4 ANGLE, INLET SILENCER
3 23474117 16 BATT, 3 INCH INTAKE
4 23497076 1 ANGLE, SUPPORT
REAR BATT ASSEMBLY
5 23497910 1 ANGLE, SUPPORT
FRONT BATT ASSEMBLY
6 39917489 AR SCREW, HEX HEAD
96750187 AR SCREW, HEX HEAD
7 54699368 8 SCREW, HEX HEAD M6 X 35
96762901 8 SCREW, HEX HEAD M6 X 35
8 23476187 1 RETAINER
9 96704309 4 SCREW, HEX HEAD
96729256 4 SCREW, HEX HEAD
10 96712096 4 WASHER, SPRING LOCK
AR AS REQUIRED
RELEASED 23/Oct/2017 12:01:12 GMT

80447568 Rev.E 7
AIREND FIXED SPEED ASSEMBLY DRAWING
RELEASED 23/Oct/2017 12:01:12 GMT

8 80447568 Rev.E
Item Part No. Qty Description Item Part No. Qty Description
AIREND FIXED SPEED ASSEMBLY PARTS LIST
1 23397607 1AIREND 226MM SPA
WITHOUT GEARCASE
2 23436231 1 ORIFICE
3 23506116 1 ADAPTER
4 23522246 2 SENSOR
5 96757604 1 ELBOW
6 96757737 1 ELBOW
7 96757927 1 CONNECTOR
8 96759295 2 O-RING
9 96759352 1O-RING
10
23430705 1 GEAR SET, R90IU-110 PSIG
23430739 1 GEAR SET, R90IU-125 PSIG
23532591 1 GEAR SET, R90IU-145 PSIG
23430804 1 GEAR SET, R90IU-200 PSIG
23430689 1 GEAR SET, R90IU-7.5 BARG
23430697 1 GEAR SET, R90IU-8.5 BARG
23430705 1 GEAR SET, R90IU-10 BARG
23430770 1 GEAR SET, R90IU-14 BARG
23430671 1 GEAR SET, R110IU-110 PSIG
23430697 1 GEAR SET, R110IU-125 PSIG
23430853 1 GEAR SET, R110IU-145 PSIG
23430754 1 GEAR SET, R110IU-200 PSIG
23430655 1 GEAR SET, R110IU-7.5 BARG
23430663 1 GEAR SET, R110IU-8.5 BARG
23430671 1 GEAR SET, R110IU-10 BARG
23430705 1 GEAR SET, R110IU-14 BARG
11 35255819 1 CLAMP, PLATE
12 35295336 2 PIN, DOWEL M16 X 40
13 39326483 1 SPACER, GEAR MALE ROTOR
14 96708391 1 SCREW, SOCKET HEAD M16 X
45.0 LONG
15 96759212 1 KEY, RECT ONE ROUND END
11MM X 18MM X 55MM
16 96702337 3 SCREW, HEX HEAD
17 23389349 1 ELBOW, DISCHARGE 226
AIREND (MACH)
18 95023396 1 O-RING
19 96705645 13 WASHER
20 96719836 8 SCREW, HEX HEAD
21 96757000 1 PLUG, HEX HEAD M12
22 23411556 2 MOUNT, ISOLATION
23 23432222 1 SUPPORT, VSD DRIVETRAIN
24 96738372 5 SCREW, HEX HEAD
25 96765169 9 WASHER
26 23516362 1 BRACE, AIREND SHIPPING
RELEASED 23/Oct/2017 12:01:12 GMT

80447568 Rev.E 9
Item Part No. Qty Description Item Part No. Qty Description
AIREND VSD ASSEMBLY DRAWING & PARTS LIST
1 23436231 1 ORIFICE, INJECTION
2 23506116 1 ADAPTER
3 23522246 2 SENSOR
4 42679316 1 VSD AIREND
5 96757737 1 ELBOW
6 96757927 1 CONNECTOR
7 96759295 2 O-RING
8 96759352 1 O-RING
9 96757919 2 CONNECTOR
10 23453343 2 TUBE, SEAL SCAVENGE
11 23453483 2 CONNECTOR
12 96759550 1 ELBOW
13 96759634 1 CONNECTOR
14 96705645 20 WASHER
15 23389349 1 ELBOW
16 23411556 3 MOUNT, ISOLATION
17 23432222 1 SUPPORT, VSD DRIVETRAIN
18 95023396 1 O-RING
19 96719836 8 SCREW, HEX HEAD
20 96738372 4 SCREW, HEX HEAD M16-2.00 X
25.0 LONG
21 96757000 1 PLUG, HEX HEAD M12
22 96765169 2 WASHER
23 96702337 5 SCREW, HEX HEAD M16-2.00 X
40.0 LONG
24 96703962 1 SCREW, HEX HEAD M16-2.00 X
50.0 LONG
25 23516354 1 BRACE, AIREND SHIPPING AT
DISCHARGE ELOW
26 23516362 1 BRACE, AIREND SHIPPING
RELEASED 23/Oct/2017 12:01:12 GMT

10 80447568 Rev.E
Item Part No. Qty Description Item Part No. Qty Description
DRIVE FIXED SPEED ASSEMBLY DRAWING & PARTS LIST
1 22168710 4 CAP SCREW
2
23414295 1OPTION ITEM, MOTOR 90KW
400V 50HZ TEFC (IE3)
23441694 1MOTOR, DRIVE 90KW 400V
50HZ TEFC (IE1)
23414303 1MOTOR, DRIVE 110KW 400V
50HZ TEFC (IE3)
23441702 1MOTOR, DRIVE 110KW 400V
50HZ TEFC (IE1)
23414337 1MOTOR, DRIVE 125HP 380V
60HZ TEFC (NEMA PREMIUM)
46403614 1MOTOR, 125HP / 90KW 380V
60HZ (BRAZIL) (IE2)
23414345 1MOTOR, DRIVE 125HP 440V
60HZ TEFC (NEMA PREMIUM)
46403622 1MOTOR, 125HP / 90KW 440V
60HZ (BRAZIL) (IE2)
23777485 1MOTOR, DRIVE 125HP 460V
60HZ TEFC (NEMA PREMIUM)
2
23777527 1MOTOR, DRIVE 125HP 575V
60HZ TEFC (NEMA PREMIUM)
23414360 1MOTOR, DRIVE 150HP 380V
60HZ TEFC (NEMA PREMIUM)
46403598 1MOTOR, 150HP / 110KW 380V
60HZ (BRAZIL) (IE2)
23414378 1MOTOR, DRIVE 150HP 440V
60HZ TEFC (NEMA PREMIUM)
46403606 1MOTOR, 150HP / 110KW 440V
60HZ (BRAZIL) (IE2)
23777493 1MOTOR, DRIVE 150HP 460V
60HZ TEFC (NEMA PREMIUM)
23777535 1MOTOR, DRIVE 150HP 575V
60HZ TEFC (NEMA PREMIUM)
23434772 1MOTOR, DRIVE 125HP 460V
60HZ TEFC (NEMA PREMIUM)
23422249 1MOTOR, DRIVE 125HP 575V
60HZ TEFC (NEMA PREMIUM)
RELEASED 23/Oct/2017 12:01:12 GMT

80447568 Rev.E 11
Item Part No. Qty Description Item Part No. Qty Description
DRIVE FIXED SPEED ASSEMBLY PARTS LIST
2
23434780 1MOTOR, DRIVE 150HP 460V
60HZ TEFC (NEMA PREMIUM)
23422256 1MOTOR, DRIVE 150HP 575V
60HZ TEFC (NEMA PREMIUM)
23414311 1MOTOR, DRIVE 132KW 400V
50HZ TEFC (IE3)
23441710 1MOTOR, DRIVE 132KW 400V
50HZ TEFC (IE1)
23414329 1MOTOR, DRIVE 160KW 400V
50HZ TEFC (IE3)
23441728 1MOTOR, DRIVE 160KW 400V
50HZ TEFC (IE1)
23414394 1MOTOR, DRIVE 200HP 380V
60HZ TEFC (NEMA PREMIUM)
46403580 1MOTOR, 200HP 150KW/380V
60HZ (BRAZIL) (IE2)
23414402 1MOTOR, DRIVE 200HP 440V
60HZ TEFC (NEMA PREMIUM)
46403572 1MOTOR, 200HP 150KW/440V
60HZ (BRAZIL) (IE2)
23827140 1MOTOR, 200HP 460V 60HZ TEFC
(NEMA PREMIUM)
23827157 1MOTOR, 200HP 575V 60HZ TEFC
(NEMA PREMIUM)
23827199 1MOTOR, 200HP 460V 60HZ TEFC
(NEMA PREMIUM)
23827207 1MOTOR, 200HP 575V 60HZ TEFC
(NEMA PREMIUM)
3 23428485 1 HSG, GEARCASE
4 39194915 2 PIN, DOWEL
5 39454558 1 GASKET - GEAR CASE TO
MOTOR
6 89244024 1 SEAL, SHAFT HIGH PRESSURE
7 89244040 1 SEAL HOUSING -
8 89292460 1 SLEEVE, SHAFT
9 95023107 1 O-RING
10 95991642 1 O-RING
11 96704481 1 SCREW, HEX HEAD
12 96720446 6 NUT, HEX STYLE 1
13 96721162 9 SCREW, HEX HEAD
14
23430705 1 GEAR SET, R90IU-110 PSIG
23430739 1 GEAR SET, R90IU-125 PSIG
23532591 1 GEAR SET, R90IU-145 PSIG
23430804 1 GEAR SET, R90IU-200 PSIG
23430689 1 GEAR SET, R90IU-7.5 BARG
23430697 1 GEAR SET, R90IU-8.5 BARG
23430705 1 GEAR SET, R90IU-10 BARG
23430770 1 GEAR SET, R90IU-14 BARG
23430671 1 GEAR SET, R110IU-110 PSIG
23430697 1 GEAR SET, R110IU-125 PSIG
23430853 1 GEAR SET, R110IU-145 PSIG
23430754 1 GEAR SET, R110IU-200 PSIG
23430655 1 GEAR SET, R110IU-7.5 BARG
23430663 1 GEAR SET, R110IU-8.5 BARG
23430671 1 GEAR SET, R110IU-10 BARG
23430705 1 GEAR SET, R110IU-14 BARG
15 39109129 1 PLATE, RETAINER
16 88089743 1 BREATHER, FILTER .25 INCH
BSPT
17 96702337 17 SCREW, HEX HEAD M16-2.00 X
40.0 LONG
18 47547139001 1 VALVE, IN-LINE CHECK (1/4
INCH ORFS MALE X M14 MALE)
19 47555578001 1 TUBE, GEARCASE SCAVENGE
20 96705645 2 WASHER
21 23411556 2 MOUNT, ISOLATION
22 96765169 2 WASHER
23 39147194 A/R CONDUIT
24 54564059 2 CONNECTOR
25 54732144 1 STRAP
26 23423957 1 MOUNT, MOTOR (FIXED SPEED)
27 96737721 2 WASHER
28 23516354 1 BRACE
29 96708391 1 SCREW, SOCKET HEAD M16 X
45.0 LONG
A/R AS REQUIRED
RELEASED 23/Oct/2017 12:01:12 GMT

12 80447568 Rev.E
Item Part No. Qty Description Item Part No. Qty Description
DRIVE VSD ASSEMBLY DRAWING & PARTS LIST
1 22056279 1 SPACER
2 22088892 1 GASKET, VITON
3 22136048 1 BOLT, HEX HEAD
4 22136105 2 WASHER
5 22136345 1 WASHER
6 22504583 4 SCREW
7 23643190 1 LOUVER, MOTOR
8 23701253 2 VENT, AIR MOTOR (VSD)
9 39917489 8 SCREW
10
42541797 1 ROTOR/STATOR S/A 90-110kW
380-480V
23581721 1 ROTOR/STATOR S/A 90-110KW
575V
11 96705645 20 WASHER
12 22222863 1 STRAP, EARTH GROUND
1500MM LONG
13 39132311 1 CONDUIT, 2” SEALTITE GREY
14 95373924 1 ELBOW
15 95383014 1 ELBOW
16 96701412 1 WASHER
17 96719851 1 SCREW, HEX HEAD M12-1.75 X
16.0 LONG
18 96739933 1 WASHER, M12
RELEASED 23/Oct/2017 12:01:12 GMT

80447568 Rev.E 13
SEPARATOR TANK ASSEMBLY DRAWING
RELEASED 23/Oct/2017 12:01:12 GMT

14 80447568 Rev.E
Item Part No. Qty Description Item Part No. Qty Description
SEPARATOR TANK ASSEMBLY PARTS LIST
1 23404866 1 SIGHT GLASS
2 23408628 1 PLUG
3
23555907 1TANK, SEPARATOR (ASME, CRN,
NR-13)
23558315 1 TANK, SEPARATOR (GB-150)
23558323 1 TANK, SEPARATOR (TUV)
23558331 1 TANK, SEPARATOR (CE)
23558349 1TANK, SEPARATOR (ASME
PACIFIC RIM)
23558356 1 TANK, SEPARATOR (AS1210)
4 24096901 1 VALVE, DRAIN M 22 X 1.5
5 24096984 1 HOSE, DRAIN ASSEMBLY
6
23443674 1 VALVE, PRESSURE RELIEF
23443666 1 VALVE, PRESSURE RELIEF 1
23443690 1VALVE, PRESSURE RELIEF 16 BAR
(GB)
7 23500374 1 ELBOW 90 STREET
8 96757737 3 ELBOW
9 23545841 1 ELEMENT
10 23030901 1 VALVE
11 95022349 1 O-RING
12 96711882 4 NUT
13 96723796 4 STUD
14 23413479 1 ADAPTER
15 23829328 1 VALVE, ORIFICE/CHECK
16 23830128 1 TUBE, SCAVENGE .25 OD
17 96757711 2 ELBOW
18 23416613 1 FILTER
19 23439219 1 SUPPORT, OIL FILTER
20 96701370 2 NUT, HEX
21 96701396 8 WASHER
22 96702824 6 SCREW, HEX HEAD M8-1.25 X
20.0 LONG
23 96741467 6 WASHER, SPRING LOCK
24 96758107 3 CONNECTOR 1.25 TUBE X M42
25
23879141 1 ASSEMBLY, HSTC VALVE (7.5-10
BAR)
23879158 1 ASSEMBLY, HSTC VALVE (14
BAR/200 PSIG)
26 95060018 3 O-RING
27 96704952 4 SCREW, HEX HEAD
28 96765169 14 WASHER
29 96950308 4 FLANGE CLAMP
30 23429632 1 TUBE, HSTCV TO COOLER
31 24589251 1 TUBE, HSTCV TO COOLER
32 49095615 1 TUBE, HSTCV TO COOLER
33 24265621 1 HOSE, HYDRAULIC (SS)
48662837 1 HOSE, HYDRAULIC (RUBBER)
34 24260861001 1 HOSE, HYDRAULIC (SS)
85575850 1 HOSE, HYDRAULIC (RUBBER)
35 85575173 1 HOSE, HYD (34 INCHES LONG)
36 23525678 1 VALVE, SOLENOID
37 85574929 1 HOSE, HYD (24 INCHES LONG)
38 96763321 1 CONNECTOR
39 22222863 1 STRAP
40 96702279 1 SCREW, HEX HEAD
41 96712096 4 WASHER
42 23388994 3 MOUNT
43 96704812 3 NUT, HEX
44 96714399 3 WASHER
45
23415748 1
TUBE, AIREND DISCHARGE
(AS1210,ASME,CRN,NR-
13,GB150,PACIFIC RIM TUV)
23522345 1 TUBE, AIREND DISCHARGE (PED
FOR CE)
46 96703962 4 SCREW, HEX HEAD M16-2.00 X
50.0 LONG
47 23524291 1 TUBE, SCAVENGE 6MM OD
48 23505563 3 BRACE, TANK SHIPPING
49 96702337 6 SCREW, HEX HEAD M16-2.00 X
40.0 LONG
50 96705645 6 WASHER, PRODUCT GRADE A
M16
51 24840605 4 O-RING STANDARD VITON .926
52 24840613 4 O-RING STANDARD VITON 1.176
RELEASED 23/Oct/2017 12:01:12 GMT

80447568 Rev.E 15
STARTER BOX ASSEMBLY DRAWING
RELEASED 23/Oct/2017 12:01:12 GMT

16 80447568 Rev.E
Item Part No. Qty Description Item Part No. Qty Description
STARTER BOX ASSEMBLY PARTS LIST
1
24192650 1STARTER BOX ASSY, VSD 90-
110kW 380-575V 50/60Hz A/C
24192668 1STARTER BOX ASSY, VSD 90-
110kW 380-575V 50/60Hz W/C
24203333 1
STARTER BOX ASSY, VSD 132-
160kW 380-575V 50/60Hz A/C
& W/C
24192635 1
STARTER BOX ASSY, Y/D 90-
110kW 400-575V 50/60Hz A/C
& W/C
24201535 1
STARTER BOX ASSY, Y/D 90-
110kW 380V 60Hz A/C & W/C;
132-160kW, 440-575V, 60Hz A/C
& W/C
24201527
1STARTER BOX ASSY, Y/D 132-
160kW 380-415V 50/60Hz A/C
& W/C
24192676 1
STARTER BOX ASSY, S.S 90-
110kW 380-575V 50/60Hz A/C
& W/C
24203457 1
STARTER BOX ASSY, S.S 132-
160kW 380-415V 50/60Hz A/C
& W/C
24203465
1STARTER BOX ASSY, S.S 132-
160kW 440-575V 50/60Hz A/C
& W/C
296738372 4 SCREW, HEX HEAD
396765169 4 WASHER, LOCK
423524879 8 WASHER, FLAT
5
23629512 1 CONTROLLER, Xe-90M
(STANDARD)
23711288 1 CONTROLLER, Xe-145M
(ENHANCED)
6 23829344 8 SCREW, SELF THREADING
7 45657103 1 FRAME, USER INTERFACE
8 95929055 8 WASHER, LOCK EXTERNAL
TOOTH
9 96727565 8 BOLT, HEX FLANGE
10 47545275001 1 TRANSDUCER, PRESSURE 225
PSI, 5VDC
11 47560902001 1 TRANSDUCER, VACUUM 0-15
PSIG, 5 VDC, 1/8 BSPT
12 23453095 2 BULKHEAD, FEMALE UNION
13 39875570 2 CABLE, TRANSDUCER
14 54732144 1 STRAP, EARTH GROUND
15 96702279 1 SCREW, HEX HEAD
16 96704812 1 NUT, HEX STYLE 1
17 96712096 2 WASHER, SPRING LOCK
18 96714399 1 WASHER, PRODUCT
19 22737910 1 TRANSFORMER, 15 KVA
22737928 1 TRANSFORMER, 6 KVA
20 23555733 1 SUPPORT, TRANSFORMER 575V
21 39132279 A/R CONDUIT, .75 UL SEALTITE
22 39917489 6 SCREW, HEX HEAD FLANGE
23 95359295 3 CONNECTOR, INSULATED
THROAT
24 96704416 4 NUT, HEX FLANGE LOCK
25 96712153 4 SCREW, HEX HEAD FLANGE
26 95318457 1 ELBOW, INSULATED THROAT
27 96704804 4 NUT, HEX FLANGE LOCK
28 23561533 1 SHIELD, 575 V TRANSFORMER
29 23497076 1 ANGLE, SUPPORT
**
23911282 1 SCHEMATIC, ELECTRICAL
WIRING (FIXED SPEED - Y/D)
23911308 1 SCHEMATIC, ELECTRICAL
WIRING (VSD)
23911274 1 SCHEMATIC, ELECTRICAL
WIRING (FIXED SPEED - SOFT
STARTER)
A/R AS REQUIRED
** NOT ILLUSTRATED
RELEASED 23/Oct/2017 12:01:12 GMT

80447568 Rev.E 17
STARTER BOX FIXED SPEED ASSEMBLY DRAWING
RELEASED 23/Oct/2017 12:01:12 GMT

18 80447568 Rev.E
Item Part No. Qty Description Item Part No. Qty Description
STARTER BOX FIXED SPEED ASSEMBLY PARTS LIST
1 22159842 5 HINGE, DOOR PIN
2 23409154 1 GASKET, POWER-IN PLATE
3 23409162 1 PLATE, STARTER BOX POWER
4 23433022 1 ENCLOSURE, STARTER BOX
5 96704812 10 NUT, HEX STYLE 1
6 96718655 4 WASHER, SPRING LOCK
7 96743729 16 SCREW, SOCKET HEAD
8 39933551 1 LUG, GROUNDING
9 22501720 1 GLAND, CABLE M25X1.5
10 23547763 5 GLAND, WIRE
11 23549603 12 GLAND, WIRE
12 23936446 1 SEAL, HOLE 32MM DIAMETER
13 23409139 1 PANEL
14 23523491 6 RETAINER, 6mm SCREW
15 39917489 6 SCREW, HEX HEAD FLANGE
16 22265813 1 WIRE, GROUND
17 23180565 7 LATCH, DOOR
18 23262405 1 PLATE, EMERGENCY STOP
19 23434269 1 DOOR, STARTER BOX
20
23629512 1 CONTROLLER, Xe-90-M
(STANDARD)
23711288 1 CONTROLLER, Xe-145M
(ENHANCED)
21 23829344 8 SCREW, SELF THREADING
22 23990716 1 STOP, EMERGENCY
23 32342115 1 BUS, ALUMINIUM
GROUNDING
24 35140409 A/
R
STRIP, RUBBER SEAL
25 39191655 2 PLUG, 16 POSITION
26 39204441 1 PLUG, 3 POSITION
27 39242375 1 PLUG, 10 POSITION
28 54719182 1 CONNECTOR, 2 WAY
29 54729496 1 CONNECTOR, 8 WAY
30 54729520 2 CONNECTOR, 12 WAY
31 93580140 5 PIN, HINGE
32 95929055 8 WASHER, LOCK EXTERNAL
TOOTH
33 96703756 4 NUT, HEX STYLE 1
34 96705165 4 WASHER, PRODUCT
35
47601863001 1
STARTER BOX ASSY, Y/D 90-
110kW 380-575V 50/60Hz
A/C
47601864001 1
STARTER BOX ASSY, Y/D 90-
110kW 380-575V 50/60Hz
W/C
47601865001 1
STARTER BOX ASSY, Y/D 132-
160kW 380-575V 50/60Hz
A/C & W/C
24192619 1
STARTER BOX ASSY, S.S 90-
110kW 380-575V 50/60Hz
A/C & W/C
24203432 1
STARTER BOX ASSY, S.S 132-
160kW 380-415V 50/60Hz
A/C & W/C
24203440 1
STARTER BOX ASSY, S.S 132-
160kW 440-575V 50/60Hz
A/C & W/C
A/R AS REQUIRED
RELEASED 23/Oct/2017 12:01:12 GMT

STARTER BOX VSD ASSEMBLY DRAWING
80447568 Rev.E 19
RELEASED 23/Oct/2017 12:01:12 GMT

20 80447568 Rev.E
Item Part No. Qty Description Item Part No. Qty Description
STARTER BOX VSD ASSEMBLY PARTS LIST
1 22159842 5 HINGE, DOOR PIN
2 23409154 1 GASKET, POWER-IN PLATE
3 23409162 1 PLATE, STARTER BOX POWER
4 23436090 1 ENCLOSURE, STARTER BOX
5 96704812 18 NUT, HEX STYLE 1
6 96718655 14 WASHER, SPRING LOCK
7 96743729 10 SCREW, SOCKET HEAD
8 22203657 2 GUARD, HEATER
9 22245450 2 HEATER, 62.5 WATTS
10 23464829 2 FILTER, DRIVE BOX INTAKE
11 96701370 16 NUT, HEX STYLE 1
12 96741467 16 WASHER, SPRING LOCK
13
23459811 1 DRIVE, HPM, 90-110kW
380-480VAC
23459829 1 DRIVE, HPM, 132-160kW
380-480VAC
23581655 1 DRIVE, HPM, 90-160KW 575VAC
14 96719745 2 WASHER, PRODUCT
15 23610017 1 CABLE, L1 POWER
16 23610025 1 CABLE, L2 POWER
17 23610033 1 CABLE, L3 POWER
18 24271264 1 REACTOR, LINE (RL-16002B1)
23702350 1 REACTOR, LINE (RL-20003B1)
19 24277881 1 PLATE, LINE REACTOR
20 96702824 4 SCREW, HEX HEAD
21 96704416 4 NUT, HEX FLANGE LOCK
22 96704846 3 NUT, HEX FLANGE LOCK
23 96718663 3 SCREW, HEX HEAD FLANGE
24 39933551 1 LUG, GROUNDING
25 22477491 3 FUSE, TIME DELAY, CLASS CC
26 22859433 1 BLOCK
27 39252937 2 STOP
28 54729595 1 RAIL, DIN 100mm LONG
29 96751722 2 SCREW, TAPPING HEX WASHER
HEAD
30 22365910 3 FUSE, TIME DELAY
31 23072069 1 BLOCK, AUX CONTACT
32 23728751 1 PROTECTOR, MOTOR
33 22501720 1 GLAND, CABLE M25X1.5
34 23547763 5 GLAND, WIRE
WITH LOCKING NUT
35 23549603 12 GLAND, WIRE WITH LOCKING
NUT
36 23568447 1 KIT, USB SERVICE PORT AND
CABLE, 2 METERS
37 23936446 1 SEAL, HOLE 32MM DIAMETER
CARBON STEEL
38 22526446 A/R GROMMET, CONTINUOUS
39 23409147 1 PANEL, DRIVE
40 23443633 1 PANEL, CLEAR
41 23461296 1 COVER, LINE REACTOR
42 23523491 16 RETAINER, 6mm SCREW
43 23536964 1 COVER, ANGLED
44 39917489 16 SCREW, HEX HEAD FLANGE
45 22222855 1 STRAP, GROUND
46 23180565 7 LATCH, DOOR (NEMA 4)
47 23262405 1 PLATE, EMERGENCY STOP
48 23434269 1 DOOR, STARTER BOX
49
23629512 1 CONTROLLER, Xe-90M
(STANDARD)
23711288 1 CONTROLLER, Xe-145M
(ENHANCED)
50 23829344 8 SCREW, SELF THREADING
51 24360919 1 SWITCH, EMERGENCY STOP
52 32342115 1 BUS, ALUMINIUM GROUNDING
53 35140409 A/R STRIP, RUBBER SEAL
54 39186093 2 PLUG, 6 POSITION
55 39191655 2 PLUG, 16 POSITION
56 39242375 1 PLUG, 10 POSITION
57 54719182 1 CONNECTOR, 2 WAY
58 54729496 2 CONNECTOR, 8 WAY
59 54729520 2 CONNECTOR, 12 WAY
60 54729546 1 CONNECTOR, 2 WAY
61 93580140 5 PIN, HINGE
62 95929055 8 WASHER, LOCK EXTERNAL
TOOTH
63 96703756 4 NUT, HEX STYLE 1
64 96705165 4 WASHER, PRODUCT
65
24192205 1
ASSEMBLY, BACKPANEL(90-
110kW AIR CLD VSD / 380-575V
60 Hz)
24192304 1
ASSEMBLY, BACKPANEL(90-
110kW WTR CLD VSD / 380-
575V 60 Hz)
24203341 1
ASSEMBLY, BACKPANEL (132-
160kW AIR CLD & WTR CLD VSD
/ 380-575V 60Hz)
A/R AS REQUIRED
RELEASED 23/Oct/2017 12:01:12 GMT