Ingersoll-Rand 7/26E Manual

Operation & Maintenance Manual
7/26E, 7/31E, 7/41, 7/51
Utility Equipment
P.O. Box 868 - 501 Sanford Ave
Mocksville, N.C. 27028
Book: 22221949 (12-15-06) Rev. A
7/26E Serial No.: 107000 ->
7/31E Serial No.: 318000 -> 7/41 Serial No.: 421500 -> 7/51 Serial No.: 442000 ->
This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this machine.
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Doosan Company or the products of
either.
Revised (10-12)

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TABLE OF CONTENTS
Operation & Maintenance Manual
TITLE PAGE
FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
General Warranty Information - ESA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Extended Limited Airend Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Warranty Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Complete Machine Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Engine Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Complete Machine Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Engine Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Portable Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
NOISE EMISSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Compressor Noise Emission Control Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Noise Emission Control Maintenance Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Noise Emission Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Compressed Air Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Safety and Control Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Acoustic Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Enclosure Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Air Intake and Engine Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Cooling Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Isolation Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Engine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Fuels and Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Compressed Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Radiator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Generator Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Emergency Stop Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Safety Chains/Connections and their Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

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TITLE PAGE
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Compressor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Lubricating Oil Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Engine 7/26E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Engine 7/31E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Engine 7/41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Engine 7/51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Sound Level Data (‘W’ Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Fixed Height Running Gear - 7/26E, 7/31E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Variable Height Running Gear - 7/26E, 7/31E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Fixed Height Running Gear - 7/41, 7/51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Variable Height Running Gear - 7/41, 7/51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Wheels and Tyres (Knott) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
OPERATING INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Prior to Starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Starting the Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Push After Warm Up - When Fitted 7/26E, 7/31E, 7/41, 7/51 - Optional . . . . . . . . . . . . . . . . . . 61
Dual Pressure When Fitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Stopping the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Emergency Stopping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Re-Starting After an Emergency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Monitoring During Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Protective Shutdown System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Low Engine Oil Pressure Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Temperature Switch (ES). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
High Discharge Air Temperature Switch (ES). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
High Water Temperature Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Alternator/Drive Belt Failure Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Low Engine Fuel Level Switch.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Scavenge Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Compressor Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Compressor Oil Separator Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Compressor Oil Cooler and Engine Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Air Filter Elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

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TITLE PAGE
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Cooling Fan Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Fuel Filter Water Separator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Pressure System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Tyres/Tyre Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Running Gear/Wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Adjusting the Overrun Braking System (Knott Running Gear) . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Brake Shoe Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Compensator Assembly Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Brake Linkage Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Re-adjusting the Overrun Braking System (Knott Running Gear) . . . . . . . . . . . . . . . . . . . . . . . 82
Re-adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Final test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Engine Lubricating Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Engine Lubricating Oil Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Engine Oil Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Compressor Lubricating Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Compressor Oil Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Running Gear Wheel Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Speed and Pressure Regulation Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Torque Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Compressor Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Portable Compressor Fluid Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
PIPING AND INSTRUMENTATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
FAULT FINDING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Prior to Starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Fault Finding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Generator (WDG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

6
TABLE OF CONTENTS
Operation & Maintenance Manual
TITLE PAGE
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Prior to Starting (Generator) (WDG). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Starting the Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Stopping the Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Emergency Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Re-Starting After an Emergency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Monitoring During Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Earth Leakage Circuit Breaker (ELCB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Instruments and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Fault Finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
A.C. Electrical Power Schematic Diagram, 115V 1 - Phase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
A.C. Electrical Power Schematic Diagram, 230V 1 - Phase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
A.C. Electrical Power Schematic Diagram, 400/230V 3 - Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Foreword. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
EPA Certified Engine Data and Specifications - 3IRH2N. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Engine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
EPA Certified Engine Data and Specifications - 3IRH8N. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Engine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
EPA Certified Engine Data and Specifications - 4IRH8N. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Engine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
EPA Certified Engine Data and Specifications - 4IRI8N. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Engine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Emission Control Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Engine Label (for EPA). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Engine Label (for 4IRL5N) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Fuel, Lubricants and Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Fuel Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Fuel Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Handling of the Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Water in Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Biocides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Smoke Suppressants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Lubricant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Engine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Check Before Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Fan Belt Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Coolant Level Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Radiator Cap Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Battery Cable Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Battery Electrolyte Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Fuel Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

7
TABLE OF CONTENTS
Operation & Maintenance Manual
TITLE PAGE
Checks and Operation after Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Check After the Engine Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Checking Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Operation and Care of a New Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Overcooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Engine Stopping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Long Term Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Engine Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Periodical Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
Inspection after Initial 50 Hours Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Replacing the Engine Oil and Engine Oil Filter (1st time) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Checking and Adjusting Cooling Fan V-Belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Use of Genuine Ingersoll Rand Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Inspection Every 50 Hours Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Draining of the Fuel Tank (NOT 7/26E, 7/31E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Draining of the Oil/Water Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Inspection of Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Inspection Every 250 Hours Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Replacing the Engine Oil and Engine Oil Filter (2nd time and after) . . . . . . . . . . . . . . . . . . . . . 151
Checking and Cleaning Radiator Fins.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Checking the Governor Lever and Accelerating Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Replacing Fuel Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Changing Oil/Water Separator Element. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Air Intake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Air Cleaner with Dust Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Inspection Every 500 Hours Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Replacing the Air Cleaner Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Inspection Every 1000 Hours Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Replacing Cooling Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Checking and Adjusting the Fuel Injection Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Adjusting Intake/Exhaust Valve Clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Inspection Every 2000 Hours Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Flushing the Cooling System & Checking the Cooling System Parts. . . . . . . . . . . . . . . . . . . . . 155
Checking and Replacing Fuel Hoses and Cooling Water Hoses . . . . . . . . . . . . . . . . . . . . . . . . 155
Lapping the Intake and Exhaust Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Checking and Adjusting the Fuel Injection Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Engine Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Explanation of Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Engine Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

**Always use Ingersoll Rand Replacement parts!**
8

22221949 9
Foreword

Operation & Maintenance Manual Foreword
10 22221949
Foreword
The contents of this manual are considered to be proprietary and confidential to Ingersoll
Rand and should not be reproduced without the prior written permission of Ingersoll Rand.
Nothing contained in this document is intended to extend any promise, warranty or
representation, expressed or implied, regarding the Ingersoll Rand products described
herein. Any such warranties or other terms and conditions of sale of products shall be in
accordance with the standard terms and conditions of sale for such products, which are
available upon request.
This manual contains instructions and technical data to cover all routine operation and
scheduled maintenance tasks by operation and maintenance staff. Major overhauls are
outside the scope of this manual and should be referred to an authorised Ingersoll Rand
service department.
The design specification of this machine has been certified as complying with EC
directives. As a result:
a. Any machine modifications are strictly prohibited, and will invalidate EC
certification.
b. A unique specification for USA/Canada is adopted and tailored to the
territory.
All components, accessories, pipes and connectors added to the compressed air system
should be:
• of good quality, procured from a reputable manufacturer and, wherever possible,
be of a type approved by Ingersoll Rand.
• clearly rated for a pressure at least equal to the machine maximum allowable
working pressure.
• compatible with the compressor lubricant/coolant.
• accompanied with instructions for safe installation, operation and maintenance.
Details of approved equipment are available from Ingersoll Rand Service departments.
The use of repair parts/lubricants/fluids other than those included within the Ingersoll Rand
approved parts list may create hazardous conditions over which Ingersoll Rand has no
control. Therefore Ingersoll Rand cannot be held responsible for equipment in which non-
approved repair parts are installed.
Ingersoll Rand reserves the right to make changes and improvements to products without
notice and without incurring any obligation to make such changes or add such
improvements to products sold previously.
The intended uses of this machine are outlined below and examples of unapproved usage
are also given, however Ingersoll Rand cannot anticipate every application or work
situation that may arise.
IF IN DOUBT CONSULT SUPERVISION.

Foreword Operation & Maintenance Manual
22221949 11
This machine has been designed and supplied for use only in the following specified
conditions and applications:
• Compression of normal ambient air containing no known or detectable additional
gases, vapours. or particles
• Operation within the ambient temperature range specified in the
“General Information” section of this manual.
• Generation of electricity at 110v (1ph) with centre tap earth, 230v (1ph),
230v (3ph) and 400v (3ph)/230v (1ph) nominal at 50 Hertz. (WDG)
The use of the machine in any of the situation types listed in table 1:-
a. Is not approved by Ingersoll Rand,
b. May impair the safety of users and other persons, and
c. May prejudice any claims made against Ingersoll Rand.
Table 1:
The company accepts no responsibility for errors in translation of this manual from the
original English version.
Use of the machine to produce compressed air for:
a. direct human consumption
b. indirect human consumption, without suitable filtration and purity
checks.
Use of the machine outside the ambient temperature range specified in the
“General Information” section of this manual.
This machine is not intended and must not be used in potentially explosive
atmospheres, including situations where flammable gases or vapours may be
present.
Use of the machine fitted with non Ingersoll Rand approved components/
lubricants/fluids.
Use of the machine with safety or control components missing or disabled.
Use of the machine for storage or transportation of materials inside or on the
enclosure except when contained within the toolbox.
Generator
Use of the generator to supply load(s) greater than those specified.
Use of unsafe or unserviceable electrical equipment connected to the generator.
Use of electrical equipment:
a. Having incorrect voltage and/or frequency ratings.
b. Containing computer equipment and/or similar electronics.

**Always use Ingersoll Rand Replacement parts!**
12 22221949

22221949 13
Warranty

Operation & Maintenance Manual Warranty
14 22221949
Warranty
Ingersoll Rand, through its distributor, warrants that each item of equipment manufactured by
it and delivered hereunder to the initial user willbe free of defects in material and workmanship
for a period of three (3) months from initial operation or six (6) months from the date of
shipment to the initial user, whichever occurs first.
With respect to the following types of equipment, the warranty period enumerated below will
apply in lieu of the foregoing warranty period.
A. Aftercoolers - The earlier of nine (9) months from date of shipment to or six (6)
months from start up by initial user.
B. Portable Compressors, Portable Generator Sets - 9 Kva through to 550
Kva, Portable Light Towers and Air Dryers - The earlier of twelve (12)
months from shipment to or the accumulation of 2,000 hours of service by the
initial user.
2.5 Kva Through to 8 Kva - The earlier of twelve (12) months from shipment
to or the accumulation of 2,000 hours of operation by the initial user.
Ingersoll Rand will provide a new part or repaired part, at it’s sole discretion, in
place of any part which is found to be defective in material or workmanship
during the period described above. Labor cost to replace the part is the
responsibility of the initial user.
C. Portable Compressor Air Ends - The earlier of twenty-four (24) months from
shipment to or the accumulation of 4,000 hours of service by the initial user. For
Air Ends, the warranty against defects will include replacement of the complete
Air End, provided the original Air End is returned assembled and all original
seals are intact.
C1. Portable Compressor Airend Limited Extended Warranty - The earlier of
sixty (60) months from shipment to or the accumulation of 10,000 hours of
operation by the initial user. This extended warranty is limited to defects in
design or defective material or workmanship in rotors, housings, bearings and
gears and provided all the following conditions are met:
The original air end is returned assembled and all original seals are intact.
Continued use of genuine Ingersoll Rand parts, fluids, oils and filters.
Maintenance is performed at prescribed intervals by authorized and properly
trained service engineers.
D. Generator Alternator - 9 Kva through to 550 Kva - The earlier of twenty-four
(24) months from shipment to or the accumulation of 4,000 hours of operation
by the initial user.
2.5 Kva Through to 8 Kva - The earlier of twelve (12) months from shipment
to or the accumulation of 2,000 hours of operation by the initial user.

Warranty Operation & Maintenance Manual
22221949 15
E. Portable Light Tower Alternator - The earlier of twelve (12) months from
shipment to or the accumulation of 2,000 hours of operation by the initial user.
Light Source model only, the earlier of twenty-four (24) months from shipment
to or the accumulation of 4,000 hours of operation by the initial user.
F. Ingersoll Rand Engines - The earlier of twenty-four (24) months from
shipment to or the accumulation of 4,000 hours of operation by the initial user.
G. Ingersoll Rand PlatinumDrive Train Limited Extended Warranty - Platinum
drive train refers to the Ingersoll Rand Engine and Airend combination. The
earlier of sixty (60) months from shipment to, or the accumulation of 10,000
hours of operation by the initial user. The starter, alternator, fuel injection
system and all electrical components are excluded from this extended
warranty. The airend seal and drive coupling are included in the warranty but
airend drive belts are excluded. This limitedextended warranty is automatically
available when meeting the following conditions are met:
1. The original airend is returned assembled and unopened.
2. Continued use of genuine Ingersoll Rand parts, fluids, oil and filters.
3. Maintenance is performed at prescribed intervals by authorized and
properly trained service engineers.
Ingersoll Rand shall be provided with such information as it requires to
confirm that these conditions have been complied with.
H1.Construction Tools, (Portable Power range only) - Twelve (12) months from
shipment to initial user. Ingersoll Rand will provide a new part or repaired part,
at it’s sole discretion, in place of any part which is found to be defective in
material or workmanship during the period described above. Labor cost to
replace the part is the responsibility of the initial user.
H2. Construction Tools Limited Extended Warranty, (Portable Power range
only) - Thirty-six (36) months from shipment to initial user. This extended
warranty is automatically available only when the tool is registered with
Ingersoll Rand by completing and submitting the Warranty Registration form.
Ingersoll Rand will provide a new part or repaired part, at it’s sole discretion, in
place of any part which is found to be defective in material or workmanship
during the period described above. Labor cost to replace the part is the
responsibility of the initial user.
I. Spare Parts - Six (6) months from date of shipment to the initial user.
Ingersoll Rand will provide a new part or repaired part, at its sole discretion, in place of any
part that is found to be defective in material and workmanship during the period described
above. Such parts will be repaired or replaced without charge to the initial user during normal
working hours at the place of business of an Ingersoll Rand distributor authorized to sell the
type of equipment involved or other establishment authorized by Ingersoll Rand. User must
present proof of purchase at the time of exercising warranty.

Operation & Maintenance Manual Warranty
16 22221949
The above warranties do not apply to failures occurring as a result of abuse; misuse, negligent
repairs, corrosion, erosion and normal wear and tear, alterations or modifications made to the
product without express written consent of Ingersoll Rand; or failure to follow the
recommended operating practices and maintenance procedures as provided in the product’s
operating and maintenance publications.
Accessories or equipment furnished by Ingersoll Rand, but manufactured by others, including,
but not limited to, engines, tires, batteries, engine electrical equipment, hydraulic
transmissions, carriers, shall carry only the manufacturers warranty, which Ingersoll Rand can
lawfully assign to the initial user.
THE ABOVE WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED
OR IMPLIED, (EXCEPT THAT OF TITLE), AND THERE ARE NO WARRANTIES OF
MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE.

Warranty Operation & Maintenance Manual
22221949 17
General Warranty Information - ESA
Comments
Portable Compressor Package 12 Months/2,000 hours Covers Controls, Switches, Sheet
Metal, Radiator, Oil Cooler, Receiver,
Pipework, Electrical Circuit Etc.
Airend 24 Months/4,000 hours 60 Months/10,000 hours. Extended
Limited Warranty available on major
components. Refer to Operator’s
Manual.
Engine See Below
2.5kVA - 8kVA GENERATORS Package 12 Months/2,000 hours Contact IR Network for Warranty
(Parts only no labour).
Alternator 12 Months/4,000 hours Contact IR Network for Warranty
(Parts only no labour).
Engine See Below
9kVA - 550kVA GENERATORS Package 12 Months/2,000 hours Covers controls, Switches, Sheet
Metal, Electrical Circuit etc.
Alternator 24 Months/4,000 hours Contact IR Network for Warranty.
Engine See Below
Light Tower Package 12 Months/2,000 hours Covers Controls, Switches, Sheet
Metal, Electrical Circuit etc.
Alternator 12 Months/4,000 hours Extended Warranty of 24 Months/
4,000 hrs. for Lightsource introduced
8/16/99.
Engine See Below
ENGINES
Months Hours Comments
Caterpillar 12 Unlimited Extended Warranty provided via engine supplier’s own
approved network at time of purchase.
Cummins 24 2,000 Extended Warranty provided via engine supplier’s own
approved network at time of purchase.
Perkins 12 Unlimited If under 500 hours in first year then below Applies.
24 1,000 All components covered excluding Injectors.
John Deere (IN COMPRESSORS) 24 2,000 5 years/5000 hours using OEM fluids and filters with $250
deductible
(IN GENERATORS) 24 2,000 24 months/4,000 hrs. Available from IR with use of
Genuine IR parts and oils at prescribed service intervals.
Contact IR Network.
Deutz 0 - 12 Unlimited All components covered.
13 - 24 Unlimited Major components covered. Further Extended Warranty on
major components provided via Engine Supplier’s own
approved network at time of Purchase.
Ingersoll Rand 24 4,000 Extended warranty of 60 months/10,000 hrs. When using
Genuine Ingersoll Rand fluids and parts on major
Components.
Kubota (North America only) 24 2,000 Extended warranty of 36 months/3,000 hrs. on major
components, parts only, available from Kubota.
(Western Europe & Oceania) 24 2,000 No extended warranty available.
(Central & South America, Asia, Middle
East & Africa) 12 1,000 No extended warranty available.

Operation & Maintenance Manual Warranty
18 22221949
NOTE: Actual warranty times may change. Consult the manufacturer’s
warranty policy as shipped with each new product.
Mitsubishi 24 2,000 2 years/4,000 hours using IR fluids and filters
Volvo 24 2,000 2 years/4,000 hours using IR fluids and filters
PARTS
Ingersoll Rand Months Hours Comments
6 Unlimited Parts only available from IR Network.
AIREND EXCHANGE
Airend Months Hours Comments
12 2,000 24 months/4,000 hours. Available from IR Network
CONSTRUCTION TOOLS
Construction Tools Months Hours Comments
12 N/A Optional 36 months extended warranty available from IR.
All warranty covers parts only replacement.

Warranty Operation & Maintenance Manual
22221949 19
Extended Limited Airend Warranty
Ingersoll Rand Portable Compressor Division is pleased to announce the availability of
extended limited airend warranty. Announcement of the extended warranty coincides with the
introduction of Pro-Tec™ Compressor Fluid. Pro-Tec™ Compressor Fluid is an amber
coloured fluid specially formulated for Portable Compressors and is being provided as the
factory filled fluid for all machines except 1XHP650/900/1070
All machines have the standard airend warranty, - The earlier of 24 months from shipment to,
or the accumulation of 4000 hours of service by the initial user.
The warranty against defects will include replacement of the complete Airend, provided the
original Airend is returned assembled and unopened.
The optional limited warranty is the earlier of 60 months from shipment to, or the accumulation
of 10,000 hours of service. The optional warranty is limited to defects in major components
(rotors, housings, gears and bearings), and is automatically available when the following
conditions are met:
1. The original airend is returned assembled and unopened.
2. Submissions of proof that Ingersoll Rand fluid, filters and separators have been
used. Refer to the Operation and Parts manual for the correct fluids, filters and
separator elements required.
3. Submissions of proof that maintenance intervals have been followed.
*BARE AIREND - pertains to major airend parts (rotors, housings, gears and bearings).
**AIREND COMPONENTS - pertains to auxiliary attachments to the bare airend (seals,
pumps, valves, tubes, hoses, fittings and filter housing).
1XHP650/900/1070/1170 will continue to use XHP505 and will have the extended warranty
when above conditions are met.
Warranty Time *Bare Airend **Airend Components
Standard 2yrs/4,000 hrs 100% Parts & Labour 100% Parts & Labour
Optional 5yrs/10,000 hrs 100% Parts & Labour 0%
Pro-Tec™ and XHP505 Compressor Fluids are available from your local Ingersoll
Rand branch or distributor.
For units operating within the USA & Canada, call the Mocksville Product Support
Department on 1-800-633-5206

Operation & Maintenance Manual Warranty
20 22221949
Warranty Registration
FOR UNITS SOURCED FROM HORWICH, UK
Complete Machine Registration
To initiate the machine warranty, fill out the “Warranty Registration” form 85040285 supplied
as part of the machine documentation, keep a copy for your records and mail the original to:
Attn.: Customer Service Department
NOTE: Completion of this form validates the warranty.
Engine Registration
IR powered machines do not require separate engine registration.
Deutz require a separate engine registration form to be completed and mailed direct to their
Cologne office. The form is supplied as part of the machine documentation for Deutz powered
machines.
Caterpillar,CumminsandPerkinsdo not requirea separateregistration form butthey stipulate
that any new engine should be registered with their local dealer to initiate warranty.
You MUST provide proof of the “in-service” date when requesting engine warranty repairs.
Ingersoll Rand European Sales Ltd.
Portable Power Business
Paragon Business Park
Chorley New Road
Horwich
Bolton
BL6 6LN
United Kingdom

Warranty Operation & Maintenance Manual
22221949 21
FOR UNITS SOURCED FROM MOCKSVILLE, USA
Complete Machine Registration
Machines shipped to locations within the United States do not require a warranty registration
unless the machine status changes (i.e. change of ownership).
Machines shipped outside the United States require notification be made to initiate the
machine warranty.
Fill out the Warranty Registration Form in this section, keep a copy for your records and
mail form to:
NOTE: Completion of this form validates the warranty.
Engine Registration
IR powered machines do not require separate engine registration.
John Deere requires a separate engine registration be completed and mailed direct to John
Deere.
Separate engine registration material is included with this literature package for John Deere
powered machines.
All other engine manufacturers do not require a separate engine registration.
You MUST present proof of in-service date at time of requesting engine warranty service.
Ingersoll Rand Company
P.O. Box 868,
Mocksville, North Carolina 27028
Attn.: Warranty Department