Ingersoll-Rand IRN 15K User manual

80447543
Revision B
January 2017
Save These Instructions
Contact-Cooled Rotary Screw Air Compressor
Parts Information
IRN 15K, IRN 18K, IRN 22K, IRN 30K
IRN 20H, IRN 25H, IRN 30H, IRN 40H
RELEASED 31/Jan/2017 14:12:04 GMT

2 80447543 Rev. B
Only allow Ingersoll Rand trained Technicians to perform maintenance on this product. For additional information contact
Ingersoll Rand factory or nearest Distributor.
The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and
increased maintenance and may invalidate all warranties.
Refer all communications to the nearest Ingersoll Rand Oce or Distributor.
TABLE OF CONTENTS
TABLEOFCONTENTS.................................2
PARTS ORDERING INFORMATION . . . . . . . . . . . . . . . . . . . . . 4
AIREND/MOTOR (20-25 HP/15-18.5 KW) ASSEMBLY
DRAWING............................................6
AIREND/MOTOR (20-25 HP/15-18.5 KW) ASSEMBLY
PARTSLIST ..........................................7
AIREND/MOTOR (30-40 HP/22-30 KW) ASSEMBLY
DRAWING............................................8
AIREND/MOTOR (30-40 HP/22-30 KW) PARTS LIST . . . . . . 9
AIREND (20-25 HP/15-18.5 KW) ASSEMBLY DRAWING .10
AIREND (20-25 HP/15-18.5 KW) ASSEMBLY PARTS LIST 11
AIREND (30-40 HP/22-30 KW) ASSEMBLY DRAWING . . . 12
AIREND (30-40 HP/22-30 KW) ASSEMBLY PARTS LIST. .13
SEPARATOR TANK 2025 HP/1518.5 KW ASSEMBLY
DRAWING...........................................14
SEPARATOR TANK 2025HP/1518.5 KW ASSEMBLY
PARTSLIST .........................................15
SEPARATOR TANK 3040 HP/2230 KW ASSEMBLY
DRAWING...........................................16
SEPARATOR TANK 3040 HP/2230 KW ASSEMBLY
PARTSLIST .........................................17
HIGH DUST 2025 HP/1518.5 KW ASSEMBLY
DRAWING...........................................18
HIGH DUST 2025 HP/1518.5 KW ASSEMBLY PARTS
LIST ................................................19
HIGH DUST 3040 HP/2230 KW ASSEMBLY
DRAWING...........................................20
HIGH DUST 3040 HP/2230 KW ASSEMBLY PARTS
LIST ................................................21
INLET FILTER 2025 HP/1518.5 KW ASSEMBLY
DRAWINGANDPARTSLIST..........................22
COOLING SYSTEM ASSEMBLY DRAWING . . . . . . . . . . . . .24
COOLING SYSTEM ASSEMBLY PARTS LIST . . . . . . . . . . . .25
COOLING SYSTEM ASSEMBLY PARTS LIST . . . . . . . . . . . .26
RECEIVER (NON TAS) ASSEMBLY DRAWING . . . . . . . . . . . 28
RECEIVER (NON TAS) ASSEMBLY PARTS LIST . . . . . . . . . .29
RECEIVER TAS ASSEMBLY DRAWING . . . . . . . . . . . . . . . .32
RECEIVER TAS  ASSEMBLY PARTS LIST . . . . . . . . . . . . . . 33
DRIVE/CONTROLS ASSEMBLY DRAWING . . . . . . . . . . . . . .34
DRIVE/CONTROLS ASSEMBLY PARTS LIST . . . . . . . . . . . . .35
INTEGRATED DRYER W/BYPASS (20-25 HP/15-18.5 KW)
ASSEMBLYDRAWING................................36
INTEGRATED DRYER W/BYPASS (20-25 hp/15-18.5 kW)
ASSEMBLYPARTSLIST ..............................37
INTEGRATED DRYER W/O BYPASS
(20-25 HP/15-18.5 KW) ASSEMBLY DRAWING . . . . . . . . .38
INTEGRATED DRYER W/O BYPASS
(20-25 HP/15-18.5 KW) ASSEMBLY PARTSLIST. . . . . . . . .39
INTEGRATED DRYER W/BYPASS
(30-40 HP/22-30 KW) ASSEMBLY DRAWING. . . . . . . . . . . 40
INTEGRATED DRYER W/BYPASS (30-40 HP/22-30 KW)
ASSEMBLYPARTSLIST ..............................41
INTEGRATED DRYER W/O BYPASS (30-40 HP/22-30 KW)
ASSEMBLYDRAWING................................42
INTEGRATED DRYER W/O BYPASS (30-40 HP/22-30 KW)
ASSEMBLYPARTSLIST ..............................43
NIRVANA DRYER (20-25HP/15-18.5 KW) ASSEMBLY
DRAWING...........................................44
NIRVANA DRYER (20-25HP/15-18.5 KW) ASSEMBLY
PARTSLIST .........................................45
NIRVANA DRYER (20-25HP/15-18.5 KW) ASSEMBLY
DRAWING...........................................46
NIRVANA DRYER (20-25HP/15-18.5 KW) ASSEMBLY
PARTSLIST .........................................47
ELECTRICAL PANEL ASSEMBLY DRAWING AND PARTS
LIST ................................................48
ELECTRICAL PANEL ASSEMBLY PARTS LIST. . . . . . . . . . . .49
ELECTRICAL PANEL 22957302 ASSEMBLY DRAWING. . .50
ELECTRICAL PANEL 22957302 ASSEMBLY PARTS LIST. . 51
ELECTRICAL PANEL 22957310 ASSEMBLY DRAWING. . .52
ELECTRICAL PANEL 22957310 ASSEMBLY PARTS LIST. . 53
ELECTRICAL PANEL 22957328 ASSEMBLY DRAWING. . .54
ELECTRICAL PANEL 22957328 ASSEMBLY PARTS LIST. . 55
ELECTRICAL PANEL 22957336 ASSEMBLY DRAWING. . .56
ELECTRICAL PANEL 22957336 ASSEMBLY PARTS LIST. . 57
ELECTRICAL PANEL 22957344 ASSEMBLY DRAWING. . .58
ELECTRICAL PANEL 22957344 ASSEMBLY PARTS LIST. . 59
ELECTRICAL PANEL 22957369 ASSEMBLY DRAWING . .60
ELECTRICAL PANEL 22957369 ASSEMBLY PARTS LIST. . 61
ELECTRICAL PANEL 22957377 ASSEMBLY DRAWING. . .62
ELECTRICAL PANEL 22957377 ASSEMBLY PARTS LIST. . 63
ELECTRICAL PANEL 22957385 ASSEMBLY DRAWING. . .64
ELECTRICAL PANEL 22957385 ASSEMBLY PARTS LIST. . 65
ELECTRICAL PANEL 22957393 ASSEMBLY DRAWING. . .66
ELECTRICAL PANEL 22957393 ASSEMBLY PARTS LIST. . 67
ELECTRICAL PANEL 22957401 ASSEMBLY DRAWING. . .68
ELECTRICAL PANEL 22957401 ASSEMBLY PARTS LIST. . 69
ELECTRICAL PANEL 22957419 ASSEMBLY DRAWING. . .70
ELECTRICAL PANEL 22957419 ASSEMBLY PARTS LIST. . 71
RELEASED 31/Jan/2017 14:12:04 GMT

80447543 Rev. B 3
ELECTRICAL PANEL 22957427 ASSEMBLY DRAWING. . . 72
ELECTRICAL PANEL 22957427 ASSEMBLY PARTS LIST. . 73
ELECTRICAL PANEL 22957435 ASSEMBLY DRAWING. . . 74
ELECTRICAL PANEL 22957435 ASSEMBLY PARTS LIST. . 75
ELECTRICAL PANEL 22957443 ASSEMBLY DRAWING. . . 76
ELECTRICAL PANEL 22957443 ASSEMBLY PARTS LIST. . 77
ELECTRICAL PANEL 22957468 ASSEMBLY DRAWING. . . 78
ELECTRICAL PANEL 22957468 ASSEMBLY PARTS LIST. . 79
ELECTRICAL PANEL 22957476 ASSEMBLY DRAWING. . . 80
ELECTRICAL PANEL 22957476 ASSEMBLY PARTS LIST. . 81
PORO OPTION ASSEMBLY DRAWING . . . . . . . . . . . . . . . . . 82
PORO OPTION ASSEMBLY PARTS LIST . . . . . . . . . . . . . . . . 83
NON-TAS EDV- BASE MOUNT (30-40 HP/22-30 KW)
ASSEMBLYDRAWING................................84
NON-TAS EDV- BASE MOUNT (30-40 HP/22-30 KW)
ASSEMBLYPARTSLIST ..............................85
NON-TAS EDV- BASE MOUNT (20-25 HP/15-18.5 KW)
ASSEMBLYDRAWING................................86
NON-TAS EDV- BASE MOUNT (20-25 HP/15-18.5 KW)
ASSEMBLYPARTSLIST ..............................87
ENCLOSURE ASSEMBLY DRAWING. . . . . . . . . . . . . . . . . . . . 88
ENCLOSURE ASSEMBLY PARTS LIST . . . . . . . . . . . . . . . . . . 89
RECOMMENDED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . 90
RECOMMENDED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . 91
RELEASED 31/Jan/2017 14:12:04 GMT

4 80447543 Rev. B
These products are designed and constructed to provide
long, trouble-free service. In time it may be necessary to
order and install new parts to replace those that have been
subjected to wear.
For your convenience and future reference it is
recommended that the following information be recorded.
Model Number ________________________________
Serial Number _________________________________
Date Purchased ________________________________
When ordering replacement parts, please specify the
following:
1. Complete model number and serial number as it appears
on the data (name) plate.
2. Part number(s) and part description as shown in this
manual.
3. Quantity required.
Continuing improvement and advancement of
design may cause changes to this equipment
which are not included in this manual. Manuals are
periodically revised to incorporate changes. Always
check the manual edition number on the front
cover for the latest issue.
Sections of this manual may not apply to your
product.
Using other than genuine Ingersoll Rand
replacement parts may invalidate the warranty.
•
•
•
Return Goods Policy
Ingersoll Rand will not accept any returned goods for
warranty or service work unless prior arrangements have
been made and written authorization has been provided
from the location where the goods were purchased.
Products which have been modied without Ingersoll Rand
approval, mishandled or misused will not be repaired or
replaced under warranty. A printed copy of the warranty
which applies to this product is provided inside the back
cover of this manual.
Disposal
When the life of the product has expired, it is recommended
that it be disassembled, degreased and parts separated as to
materials so that they may be recycled.
Refer all communications to the nearest Ingersoll Rand
Oce or Distributor.


PARTS ORDERING INFORMATION
RELEASED 31/Jan/2017 14:12:04 GMT

80447543 Rev. B 5
BLANK PAGE
RELEASED 31/Jan/2017 14:12:04 GMT

6 80447543 Rev. B
AIREND/MOTOR (20-25 HP/15-18.5 KW) ASSEMBLY DRAWING
RELEASED 31/Jan/2017 14:12:04 GMT

80447543 Rev. B 7
Item Part No. Qty Description Item Part No. Qty Description
AIREND/MOTOR (20-25 HP/15-18.5 KW) ASSEMBLY PARTS LIST
1 22706428 1 SHAFT, EXTENSION, LS 20 hp
MOTOR
2 22730055 1 SPACER, MOTOR/AIREND
3 22752331 1 ROTOR, MOTOR, 20-25 hp/15-
18.5 kW
4 22916480 1 SPRING, WAVE
5 22931083 1 BEARING, BALL
6 96701438 1 WASHER
7 96721600 1 SCREW
8 22712525 1 ADAPTER, MOTOR, 20/30 hp
9 49085103 1 STRAP, GROUNDING
10 96705587 4 SCREW
11 96741467 4 WASHER
12 22623201 1 MOUNT, RUBBER ISOLATION
(FEMALE) - See note
13 22623201 1 MOUNT, RUBBER ISOLATION
(MALE) - See note
14 22671895 1 SUPPORT, MOTOR
15 22675581 1 WASHER
16 22675631 1 SPACER
17 22735823 1 STATOR, MOTOR, 20-25 hp/15-
18.5 kW
18 22735849 4 SCREW
19 22888648 1 KIT, NDE FLANGE/O-RING, (20-
25 hp/15-18.5 kW)
20 96702279 1 SCREW
21 96718655 1 WASHER
22 96745062 1 SCREW
NOTE : PART OF ISOLATOR ASSEMBLY 22623201
RELEASED 31/Jan/2017 14:12:04 GMT

8 80447543 Rev. B
AIREND/MOTOR (30-40 HP/22-30 KW) ASSEMBLY DRAWING
RELEASED 31/Jan/2017 14:12:04 GMT

80447543 Rev. B 9
Item Part No. Qty Description Item Part No. Qty Description
AIREND/MOTOR (30-40 HP/22-30 KW) PARTS LIST
1 22675581 2 WASHER
2 22675631 2 SPACER
3 22735336 1 SUPPORT, DRIVE MOTOR (30-40
hp/22-30 kW)
4 22744395 1 STATOR, MOTOR (30-45 hp/22-
33.5 kW)
5 22888655 1 COVER, MOTOR NDE FLANGE
(30-45 hp/22-33.5 kW)
6 22744437 4 SCREW
7 22887871 2 MOUNT, RUBBER ISOLATION
8 96719869 1 SCREW
9 96739933 1 WASHER
10 96745062 2 SCREW
11 22348239 1 CONE, INLET ED2/225-S
12 22709463 1 IMPELLER, MOTORIZED
13 22780746 1 SHROUD, FAN
14 22780753 1 MOUNT, FAN MOTOR
15 22948541 1 GUARD, MOTOR FAN SHROUD
(30-45 hp / 22-33.5 kW)
16 49085103 1 STRAP, GROUNDING
17 85583367 1 GROMMET, INSULATION
18 96701958 4 SCREW
19 96702394 8 SCREW
20 96742358 4 SCREW
21 96745559 12 WASHER
22 22706451 1 SHAFT, EXTENSION, 40 hp
MOTOR
23 22730055 1 SPACER, MOTOR/AIREND
24 22837330 1 ROTOR, MOTOR (30-45 hp/22-
33.5 kW)
25 22916480 1 SPRING, WAVE
26 22931091 1 BEARING, BALL
27 96701438 1 WASHER
28 96721600 1 SCREW
RELEASED 31/Jan/2017 14:12:04 GMT

10 80447543 Rev. B
AIREND (20-25 HP/15-18.5 KW) ASSEMBLY DRAWING
RELEASED 31/Jan/2017 14:12:04 GMT

80447543 Rev. B 11
AIREND (20-25 HP/15-18.5 KW) ASSEMBLY PARTS LIST
1 22623201 2 MOUNT, RUBBER ISOLATION
(FEMALE) - See note
2 22623201 2 MOUNT, RUBBER ISOLATION
(MALE) - See note
3 22675581 2 WASHER
4 22675631 2 SPACER
5 22788764 1 BASE, STANDARD, 20-40 hp/15-
30 kW
6 22813406 1 SUPPORT, AIREND/SEPERATOR
TANK, (20-25 hp/15-18.5 kW)
7 96745062 2 SCREW
8 22952105 1 CF75X COMPRESSOR STAGE
9 96721097 11 WASHER
10 96738372 3 SCREW
11 23108301 1 PLATE, DISCHARGE ADAPTER
12 95022323 2 O-RING, STANDARD
13 96703186 6 SCREW
14 22813414 1 BRACKET, SEPARATOR TANK
15 23460280 1 SLEEVE, INLET VALVE
16 85541019 1 VALVE, INLET
17 95026290 1 O-RING, STANDARD
18 95928230 2 PLUG, SOCKET
19 96702337 2 SCREW
20 96743430 2 SETSCREW
21
22806384 1 TANK, SEPARATOR 20-25hp/15-
18.5 kW
22806442 1 TANK, SEPARATOR
22806459 1 TANK, SEPARATOR 20-25 hp/15-
18.5 kW
22 96702287 4 SCREW
23 96729645 4 WASHER
24 22820682 1 SWITCH, HAT
25 39114079 1 LOCKNUT
26 39404165 1 O-RING
27 54472485 1 ELBOW
28 95952388 1 COUPLING, STANDARD
NOTE : PART OF ISOLATOR ASSEMBLY 22623201
RELEASED 31/Jan/2017 14:12:04 GMT

12 80447543 Rev. B
AIREND (30-40 HP/22-30 KW) ASSEMBLY DRAWING
RELEASED 31/Jan/2017 14:12:04 GMT

80447543 Rev. B 13
Item Part No. Qty Description Item Part No. Qty Description
AIREND (30-40 HP/22-30 KW) ASSEMBLY PARTS LIST
1 22675581 2 WASHER
2 22675631 2 SPACER
3 22813430 1 SUPPORT, AIREND/SEP. TANK
(30-45 hp/22-33.5 kW)
4 22887871 2 MOUNT
5 96745062 2 SCREW
6 22952105 1 ASSEMBLY, CF75 AIREND UNIGY
(BEIGE)
7 96721097 10 WASHER
8 96738372 3 SCREW
9 23108301 1 PLATE, DISCHARGE ADAPTER
10 95022323 2 O-RING, STANDARD
11 96703186 6 SCREW
12 22813414 1 BRACKET, SEPARATOR TANK
13 23460280 1 SLEEVE, INLET VALVE
14 85541019 1 VALVE, INLET
15 95026290 1 O-RING, STANDARD
16 95928230 1 PLUG, SOCKET
17 96706262 2 SCREW
18 96743430 2 SCREW
19
22813844 1 TANK, SEPARATOR (AMSE/CRN)
30-40 hp/22-30 kW
22813851 1 TANK, SEPARATOR (CE) 30-40
hp/22-30 kW
22813869 1 TANK, SEPARATOR (SQL/
AS1210) 30-40 hp/22-30 kW
20 96702287 4 SCREW
21 96729645 4 WASHER
22 22820682 1 SWITCH, HAT
23 39114079 1 LOCKNUT
24 39404165 1 O-RING
25 54472485 1 ELBOW
26 95952388 1 COUPLING, STANDARD
RELEASED 31/Jan/2017 14:12:04 GMT

14 80447543 Rev. B
SEPARATOR TANK 2025 HP/1518.5 KW ASSEMBLY DRAWING
RELEASED 31/Jan/2017 14:12:04 GMT

80447543 Rev. B 15
Item Part No. Qty Description Item Part No. Qty Description
SEPARATOR TANK 2025HP/1518.5 KW ASSEMBLY PARTS LIST
1 22354989 1 NIPPLE, FILTER, AIR-OIL
SEPARATOR
2 22809131 1 MANIFOLD, FILTER
3 39151915 1 O-RING
4 39446968 1 VALVE, MINIMUM PRESSURE
CHECK
5 39447537 1 PLATE, MPCV RETAINER
6 49085129 1 CABLE, EARTH GROUND
7 54749221 1 NIPPLE, OIL FILTER
8 95018032 1 O-RING, STANDARD
9 96701917 4 SCREW
10 96705058 3 SCREW
11 96718655 4 WASHER
12 54672654 1 ELEMENT, OIL FILTER
13 54749247 1 ELEMENT, SEPARATOR
14 22720247 1 CONNECTOR, MALE
15 54775556 1 ELBOW, CHECK VALVE
16 95993572 1 ELBOW
17 96744040 1 ELBOW
18 95938163 2 ELBOW
19 96739727 1 CONNECTOR
20 67904409 2 ELBOW
95962304 2 ELBOW
21
22182265 1 PLUG, OIL FILL, ULTRA PLUS
23176068 1 PLUG, OIL FILL, ULTRA
24134769 1 PLUG, OIL FILL, ULTRA EL
24134777 1 PLUG, OIL FILL, ULTRA FG
22
22378665 1
VALVE, PRESSURE SAFETY
(ASME/CRN) 20-25 hp/15-18.5
kW
22401590 1
VALVE, PRESSURE SAFETY (CE)
20-25 hp/15-18.5 kW (SQL/
AS1210) 20-25 hp/15-18.5 kW
23 39476916 1 SIGHT GLASS
24 95938205 1 PLUG
25 96950209 1 ELBOW
26 96950241 1 VALVE, BALL (OIL DRAIN)
27 22815385 1 TUBE, SCAVENGE, (20-25 hp/15-
18.5 kW)
28 54472162 A/R CONDUIT
29 22815377 1 TUBE, REAR BRG. FEED, (20-25
hp/15-18.5 kW)
30 48662332 1 HOSE, WITH RUBBER
24279176 1 HOSE, WITH PTFE
31 22892673 1 TUBE, AIREND DISCHARGE, (20-
25 hp/15-18.5 kW)
A/R AS REQUIRED
RELEASED 31/Jan/2017 14:12:04 GMT

16 80447543 Rev. B
SEPARATOR TANK 3040 HP/2230 KW ASSEMBLY DRAWING
RELEASED 31/Jan/2017 14:12:04 GMT

80447543 Rev. B 17
Item Part No. Qty Description Item Part No. Qty Description
SEPARATOR TANK 3040 HP/2230 KW ASSEMBLY PARTS LIST
1 22354989 2 NIPPLE, FILTER, AIR-OIL
SEPARATOR - See note
2 22783146 1 MANIFOLD, FILTER
3 39151915 1 O-RING
4 39446968 1 VALVE, MINIMUM PRESSURE
CHECK
5 39447537 1 PLATE, MPCV RETAINER
6 49085129 1 CABLE, EARTH GROUND
7 54749221 1 NIPPLE, OIL FILTER
8 95018032 1 O-RING, STANDARD
9 96701917 4 SCREW
10 96705058 3 SCREW
11 96718655 4 WASHER
12 96748496 1 ELBOW
13 54672654 1 ELEMENT, OIL FILTER
14 54749247 2 ELEMENT, SEPARATOR
15 54775556 1 ELBOW, CHECK VALVE
16 95985941 1 TEE
17 95991303 1 ELBOW
18 95993572 1 ELBOW
19 96744040 1 ELBOW
20 95938163 1 ELBOW
21 96739727 1 CONNECTOR
22 67904409 2 ELBOW
95962304 2 ELBOW
23
22182265 1 PLUG, OIL FILL, ULTRA PLUS
23176068 1 PLUG, OIL FILL, ULTRA
24134769 1 PLUG, OIL FILL, ULTRA EL
24134777 1 PLUG, OIL FILL, ULTRA FG
24
22378665 1 VALVE, PRESSURE SAFETY
(AMSE/CRN) 30-40 hp/22-30 kW
22856934 1 VALVE, PRESSURE SAFETY, (SQL/
AS1210) 30-40 hp/22-30 kW
25 39476916 1 SIGHT GLASS
26 95938205 1 PLUG
27 95992558 1 ELBOW
28 96950209 1 ELBOW
29 96950241 1 VALVE, BALL 1/4” FNPT (OIL
DRAIN)
30 22947634 1 TUBE, SCAVENGE (30-45 hp/22-
33.5 kW)
31 22947642 1 TUBE, SCAVENGE (30-45 hp/22-
33.5 kW)
32 54472162 A/R CONDUIT
33 22947659 1 TUBE, REAR BRG. FEED (30-45
hp/22-33.5 kW)
34 48662381 1 HOSE, WITH RUBBER
24279218 1 HOSE, WITH PTFE
35 22901102 1 TUBE, AIREND DISCHARGE (30-
45 hp/22-33.5 kW)
A/R AS REQUIRED
NOTE : O-Ring comes with 22354989
RELEASED 31/Jan/2017 14:12:04 GMT

18 80447543 Rev. B
HIGH DUST 2025 HP/1518.5 KW ASSEMBLY DRAWING
RELEASED 31/Jan/2017 14:12:04 GMT

80447543 Rev. B 19
Item Part No. Qty Description Item Part No. Qty Description
HIGH DUST 2025 HP/1518.5 KW ASSEMBLY PARTS LIST
1 23560121 1 HOSE
2 23586688 1 SLEEVE, INSERT
3 23610876 1 SUPPORT, HIGH DUST AIR
FILTER, 20-25 hp
436897999 1 AIR CLEANER ASSEMBLY
35393685 1 ELEMENT PRIMARY
5 39110556 1 CLAMP, WORM SCREW
6 92368687 2 TAPTITE SCREW
7 96704408 2 SCREW
8 95340683 1 CLAMP, HOSE WORM DRIVE
RELEASED 31/Jan/2017 14:12:04 GMT

20 80447543 Rev. B
HIGH DUST 3040 HP/2230 KW ASSEMBLY DRAWING
RELEASED 31/Jan/2017 14:12:04 GMT