Ingersoll-Rand P110WIR User manual

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Book 22442552 (12-15-06)
Code: A
This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this machine.
!
OPERATION and MAINTENANCE
MANUAL
P.O. Box 868 -- 501 Sanford Ave
Mocksville, N.C. 27028
MODELS: P110WIR
P135WIR
Utility Equipment
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Doosan Company or the products of
either.
Revised (10-12)

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Book 22442552 (7/03)
QUALITY POLICY
We will supply products and services that consistently meet the requirements
of our customers and each other.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects, and
other reproductive harm.

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Book 22442552 (7/03)
Nothing contained in this document is intended to extend any promise, warranty or representation, expressed or
implied, regarding the Ingersoll--Rand products described herein. Any such warranties or other terms and
conditions of sale of products shall be in accordance with the standard terms and conditions of sale for such
products, which are available upon request.
This manual contains instructions and technical data to cover all routine operation and scheduled maintenance
tasks by operation and maintenance staff. Major overhauls are outside the scope of this manual and should be
referred to an authorized Ingersoll--Rand service department.
All components, accessories, pipes and connectors added to the compressed air system should be:
Sof good quality, procured from a reputable manufacturer and, wherever possible, be of a type approved by
Ingersoll--Rand.
Sclearly rated for a pressure at least equal to the machine maximum allowable working pressure.
Scompatible with the compressor lubricant/coolant.
Saccompanied with instructions for safe installation, operation and maintenance.
Details of approved equipment are available from Ingersoll--Rand Service departments.
The use of repair parts other than those included within the Ingersoll--Rand approved parts list may create
hazardous conditions over which Ingersoll--Rand has no control. Therefore, Ingersoll--Rand cannot be held
responsible for equipment in which non--approved repair parts are installed.
Ingersoll--Rand reserves the right to make changes and improvements to products without notice and without
incurring any obligation to make such changes or add such improvements to products sold previously.
The intended uses of this machine are outlined below and examples of unapproved usage are also given. However,
Ingersoll--Rand cannot anticipate every application or work situation that may arise. If in doubt, consult
supervision.
This machine has been designed and supplied for above ground operation to be used for compression of normal
ambient air containing no additional gases, vapors or particles within the ambient temperature range specified in
the general data section of this manual.
This machine should not be used:
A. For direct or indirect human consumption of the compressed air.
B. Outside the ambient temperature range specified in the general data section of this manual.
C. When an actual or foreseeable risk of hazardous levels of flammable gases or vapors exists.
D. With other than Ingersoll--Rand approved components.
E. With guards, or controls or switches missing or disabled.
F. For storage or transportation of materials inside or on the enclosure.
This company accepts no responsibility for errors in translation of this manual from the original English version.

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Book 22442552 (7/03)
TABLE OF CONTENTS
SECTION 1 SAFETY..............
SECTION 2 WARRANTY/REGISTRATION..............
SECTION 3 NOISE EMISSION..............
SECTION 4 GENERAL DATA..............
SECTION 5 OPERATION..............
SECTION 6 MAINTENANCE..............
SECTION 7 LUBRICATION..............
SECTION 8 TROUBLESHOOTING..............
SECTION 9 ENGINE INFORMATION..............

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Book 22442552 (7/03)
IMPORTANT
NOTICE
This machine may have been shipped from the factory
with the drawbar positioned upright.
To Convert From Shipping Position to Towing Position
The following tools are required:
Ratchet
13mm socket to fit ratchet
Torque wrench set to 68 foot pounds
(9.4 kg--meters)
16mm socket to fit torque wrench
5 inch extension for torque wrench
Hardware Included:
(4) 12mm bolts with pre--applied thread lock
(2) 8mm Taptite Bolts
(2) Washers
(2) Safety Chains
1. Remove hardware box from compressor
toolbox.
2. Open box and remove the bag containing
hardware, safety chains and assembly
instructions.
3. Using the jack, raise the front of the unit so
that the legs are approximately 1” above
the ground.
4. Remove the temporary retaining bolts from
both sides of the frame at the drawbar
connection (See Figure 1).
5. Carefully lower drawbar to the Level
Position.
6. Install the four bolts (with pre--applied
thread lock) to the four points inside the
enclosure and torque to 68 ft. lbs.
(9.4 kg--m) (See Figure 2).
7. Install safety chains by sliding the second
link of one chain into the slot in drawbar
plate. Fasten chain to plate using taptite
and washer. Repeat for the other chain
(See Sketch).
Safety Chain Attachment
#6
#4
Figure 1
Drawbar Position
Figure 2

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Book 22442552 (7/03)
SECTION 1-- SAFETY
SAFETY PRECAUTIONS
General Information
Ensure that the operator reads and understands the
decals and consults the manuals before maintenance
or operation.
Ensure that the Operation and Maintenance manual,
and the manual holder if equipped, are not removed
permanently from the machine.
Ensure that maintenance personnel are adequately
trained, competent and have read the manuals.
Make sure that all protective covers are in place and
that the canopy/doors are closed during operation.
The specification of this machine is such that the ma-
chine is not suitable for use in flammable gas risk
areas. If such an application is required then all local
regulations, codes of practice and site rules must be
observed. To ensure that the machine can operate in
a safe and reliable manner, additional equipment such
as gas detection, exhaust spark arrestors, and intake
(shut--off) valves may be required, dependent on local
regulations or the degree of risk involved.
Air discharged from this machine may contain carbon
monoxide or other contaminants which will cause seri-
ous injury or death. Do not breathe this air.
Compressed air can be dangerous if incorrectly han-
dled. Before doing any work on the unit, ensure that all
pressure is vented from the system and that the ma-
chine cannot be started accidentally.
Ensure that the machine is operating at the rated pres-
sure and that the rated pressure is known to all rele-
vant personnel.
All air pressure equipment installed in or connected to
the machine must have safe working pressure ratings
of at least the machine safety valve rating.
If more than one compressor is connected to one com-
mon downstream plant, effective check valves and
isolation valves must be fitted and controlled by work
procedures, so that one machine cannot accidentally
be pressurized or over pressurized by another.
Compressed air must not be used for a feed to any
form of breathing apparatus or mask.
The discharged air contains a very small percentage
of compressor lubricating oil and care should be taken
to ensure that downstream equipment is compatible.
If the discharged air is to be ultimately released into a
confined space, adequate ventilation must be pro-
vided.
When using compressed air, always use appropriate
personal protective equipment.
All pressure containing parts, especially flexible hoses
and their couplings, must be regularly inspected, be
free from defects and be replaced according to the
Manual instructions.
Avoid bodily contact with compressed air.
The safety valve located in the separator tank must be
checked periodically for correct operation.
Never operate unit without first observing all safety
warnings and carefully reading the operation and
maintenance manual shipped from the factory with
this machine.
Never operate the engine of this machine inside a
building without adequate ventilation. Avoid breathing
exhaust fumes when working on or near the machine.
Do not alter or modify this machine.
A battery contains sulfuric acid and can give off gases
which are corrosive and potentially explosive. Avoid
contact with skin, eyes and clothing. In case of contact,
flush area immediately with water.
Exercise extreme caution when using booster battery.
To jump battery, connect ends of one booster cable to
the positive (+) terminal of each battery. Connect one
end of other cable to the negative (--) terminal of the
booster battery and other end to a ground connection
away from dead battery (to avoid a spark occurring
near any explosive gases that may be present). After
starting unit, always disconnect cables in reverse or-
der.

Operation & Maintenance Manual Safety
14 22442552
Never allow the unit to sit stopped with pressure in the receiver-separator system. As a
precaution, open the manual blowdown valve.
Never operate unit with guards, covers or screens removed. Keep hands, hair, clothing, tools,
blow gun tips, etc. well away from moving parts.
Make sure wheels, tires and tow bar connectors are in safe operating condition and tow bar is
properly connected before towing.
Steps for determining correct load limit -
1. Locate the statement “The weight of cargo should never exceed xxx kg or xxx lbs” on your
vehicle’s placard.
2. This figure equals the available amount of cargo and luggage load capacity.
3. Determine the combined weight of luggage and cargo being loaded on the vehicle. That
weight may not safely exceed the available cargo and luggage load capacity.
Whenever the machine is stopped, air will flow back into the compressor system from devices or
systems downstream of the machine unless the service valve is closed. Install a check valve at
the machine service valve to prevent reverse flow in the event of an unexpected shutdown when
the service valve is open.
Hazardous Substance Precaution
The following substances are used in the manufacture of this machine and may be hazardous
to health if used incorrectly.
Precaution: Avoid ingestion, skin contact and breathing fumes for the following substances:
Antifreeze, Compressor Oil, Engine Lubricating Oil, Preservative Grease, Rust Preventative,
Diesel Fuel and Battery Electrolyte.
The following substances may be produced during the operation of this machine and may be
hazardous to health:
Avoid build-up of Engine Exhaust Fumes in confined spaces.
Avoid breathing Exhaust Fumes.
Avoid breathing Brake Lining Dust during maintenance.

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Book 22442552 (7/03)
This machine may include such materials as oil, diesel
fuel, antifreeze, brake fluid, oil/air filters and batteries
which may require proper disposal when performing
maintenance and service tasks. Contact local authori-
ties for proper disposal of these materials.
High Pressure Air can cause serious injury or death.
Relieve pressure before removing filler plugs/caps, fit-
tings or covers.
Air pressure can remain trapped in air supply line
which can result in serious injury or death. Always
carefully vent air supply line at tool or vent valve before
performing any service.
This machine produces loud noise with the doors open
or service valve vented. Extended exposure to loud
noise can cause hearing loss. Always wear hearing
protection when doors are open or service valve is
vented.
Never inspect or service unit without first disconnect-
ing battery cable(s) to prevent accidental starting.
Do not remove the pressure cap from a HOT radiator.
Allow radiator to cool down before removing pressure
cap.
Do not use petroleum products (solvents or fuels) un-
der high pressure as this can penetrate the skin and
result in serious illness.
Wear eye protection while cleaning unit with com-
pressed air to prevent debris from injuring eye(s).
Disconnected air hoses whip and can cause serious
injury or death. Always attach a safety flow restrictor
to each hose at the source of supply or branch line in
accordance with OSHA Regulation 29CFR Section
1926.302(b).
Hot pressurized fluid can cause serious burns. Do not
open radiator while hot.
Rotating fan blade can cause serious injury. Do not
operate without guard in place.
Use care to avoid contacting hot surfaces (engine
exhaust manifold and piping, air receiver and air
discharge piping, etc.).
Ether is an extremely volatile, highly flammable gas.
USE SPARINGLY! Do NOT use ETHER if unit has
GLOW Plug starting aid. Engine damage will result.
Never allow the unit to sit stopped with pressure in the
receiver--separator system. As a precaution, open the
manual blowdown valve.
Never operate unit with guards, covers or screens
removed. Keep hands, hair, clothing, tools, blow gun
tips, etc. well away from moving parts.
Make sure wheels, tires and tow bar connectors are in
safe operating condition and tow bar is properly
connected before towing.
Whenever the machine is stopped, air will flow back
into the compressor system from devices or systems
downstream of the machine unless the service valve
is closed. Install a check valve at the machine service
valve to prevent reverse flow in the event of an
unexpected shutdown when the service valve is open.
Hazardous Substance Precaution
The following substances are used in the manufacture
of this machine and may be hazardous to health if used
incorrectly.
Precaution: Avoid ingestion, skin contact and
breathing fumes for the following substances:
Antifreeze, Compressor Oil, Engine Lubricating Oil,
Preservative Grease, Rust Preventative, Diesel Fuel
and Battery Electrolyte.
The following substances may be produced during the
operation of this machine and may be hazardous to
health:
Avoid build--up of Engine Exhaust Fumes in confined
spaces.
Avoid breathing Exhaust Fumes.
Avoid breathing Brake Lining Dust during mainte-
nance.

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Book 22442552 (7/03)
Indicates the presence of a hazard which WILL cause
serious injury, death or property damage, if ignored.
Indicates the presence of a hazard which CAN
cause serious injury, death or property damage,
if ignored.
Indicates the presence of a hazard which WILL or
can cause injury or property damage, if ignored.
Indicates important set--up, operating or maintenance
information.
(Orange Background)
(Yellow Background)
(Blue Background)
(Red Background)
!
!
Look for these signs on machines shipped to markets in North America, which point out potential
hazards to the safety of you and others. Read and understand thoroughly. Heed warnings and follow
instructions. If you do not understand, inform you supervisor.
Discharged air can contain carbon
monoxide or other contaminants.
DANGER
Do not breathe this air.
Will cause serious injury or death.
Can cause serious
injury or death.
Trapped air pressure.
Close service valve and
operate tool to vent
trapped air before
performing any service.
WARNING
Hot pressurized fluid.
Can cause serious
Do not open radiator
while hot.
WARNING
burns.
High pressure air.
Can cause serious
Relieve pressure before
removing filler plugs/caps,
fittings or covers.
injury or death.
WARNING

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Book 22442552 (7/03)
WARNING
Improper operation of this equipment.
Can cause serious injury or death.
this machine before operation or
servicing.
Read Operator’s Manual supplied with
Modification or alteration of this machine.
Can cause serious injury or death.
Do not alter or modify this machine
without the express written consent of
the manufacturer.
WARNING
Excessive towing speed.
Can cause serious injury
Collapsing jackstand.
Can cause serious injury.
Insert locking pin completely.
Do NOT exceed 65 mph
105
km/h
WARNING
or death.
(105 km/hr.)
Rotating fan blade.
Can cause serious
Do not operate without
guard in place.
WARNING
injury.
Falling off machine.
Can cause serious injury
Access lifting bail from
inside machine.
or death.
WARNING
Door under pressure.
Can cause serious injury.
Use both hands to open door
when machine is running.
WARNING
attach safety device
(OSHA Valve) at source of
When using air tools
Can cause serious
WARNING
Disconnected air hoses whip.
air supply for each tool.
injury or death.
WARNING
Combustible gas.
Can cause serious burns,
blindness or death.
Keep sparks and open
flames away from batteries.
+
CAUTION
This engine is equipped with an
electronic engine controller and
DO NOT WELD.
ELECTRONIC DAMAGE
WILL OCCUR.
other electronic components.

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Book 22442552 (7/03)
To promote communication of Safety Warnings on
products manufactured by the Portable Compressor
Division in Mocksville, N.C., Safety Decals are available
free of charge. Safety decals are identified by the decal
heading: DANGER, WARNING or CAUTION.
Decal part numbers are on the bottom of each decal and
are also listed in the compressor’s parts manual. Submit
orders for Safety Decals to the Mocksville Parts Service
Department. The no charge order should contain only
Safety Decals. Help promote product safety! Assure that
decals are present on the machines. Replace decals that
are not readable.
FREE SAFETY DECALS!
High pressure air.
Can cause serious
Relieve pressure before
removing filler plugs/caps,
fittings or covers.
injury or death.
WARNING
USE DIESEL
FUEL ONLY

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Book 22442552 (7/03)
SECTION 2 -- Warranty
Ingersoll--Rand, through its distributors, warrants to the initial user that each portable air compressor manufactured
by it, will be free of defects in material and workmanship for a period of the earlier of twelve (12) months from ship-
ment to or the accumulation of 2,000 hours of service by the initial user.
Portable compressor airends will be free of defects in material and workmanship for a period of the earlier of
twenty four months from shipment to or the accumulation of 4,000 hours of service by the initial user. The warranty
against defects will include replacement of the complete airend, provided the original airend is returned assembled
and unopened.
Portable Compressor Airend Limited Optional Warranty -- The earlier of sixty (60) months from shipment to or
the accumulation of 10,000 hours of service. The optional warranty is limited to defects in rotors, housings, bear-
ings and gears and is automatically available when meeting the following conditions:
1. The original air end is returned assembled and unopened.
2. Continued use of genuine Ingersoll--Rand parts, fluids, oil and filters.
3. Maintenance is performed at prescribed intervals.
Oil--Free airends are fee--based and may require a maintenance agreement. Formal enrollment is required.
Ingersoll--Rand engines will be free of defects in material and workmanship for a period of the earlier of twenty
four months from shipment to or the accumulation of 4,000 hours of service by the initial user.
Ingersoll--Rand Platinum Drive Train Warranty (Optional) -- Platinum drive train (Ingersoll--Rand Engine and
Airend combination) will be free of defects in material and workmanship for a period of the earlier of sixty (60)
months from shipment to, or the accumulation of 10,000 hours of service. The starter, alternator, fuel injection sys-
tem and all electrical components are excluded from the extended warranty. The airend seal and drive coupling are
included in the warranty (airend drive belts are not included). The optional warranty is automatically available when
meeting the following conditions:
1. The original airend is returned assembled and unopened.
2. Continued use of genuine Ingersoll--Rand parts, fluids, oil and filters.
3. Maintenance is performed at prescribed intervals.
It is the obligation of the user to provide verification that these conditions have been satisfied when submitting war-
ranty claims.
Ingersoll--Rand will provide a new part or repaired part, at its election, in place of any part, which is found upon its
inspection to be defective in material and workmanship during the period prescribed above. Such part will be re-
paired or replaced without charge to the initial user during normal working hours at the place of business of an
Ingersoll--Rand distributor authorized to sell the type of equipment involved or other establishment authorized by
Ingersoll--Rand. User must present proof of purchase at the time of exercising warranty.
The above warranty does not apply to failures occurring as a result of abuse; misuse, negligent repairs, corrosion,
erosion and normal wear and tear, alterations or modifications made to the product without express written consent
of Ingersoll--Rand; or failure to follow the recommended operating practices and maintenance procedures as pro-
vided in the product’s operating and maintenance publications.

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Book 22442552 (7/03)
Accessories or equipment furnished by Ingersoll--Rand, but manufactured by others, including, but not limited to,
engines, shall carry whatever warranty the manufacturers have conveyed to Ingersoll--Rand and which can be
passedontotheinitialuser.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, (EXCEPT THAT OF
TITLE), AND THERE ARE NO WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR
PURPOSE.

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Book 22442552 (7/03)
GENERAL WARRANTY INFORMATION
GENERAL WARRANTY Extended Coverage
Portable Compressor Package 1 year/2000 hours
Airend 2 years/4000 hours 5 years/10,000 hours Limited warranty, major components
(refer to operator’s manual).
Portable Genset 8KW, 11KW, 20KVA
thru 575KVA
Package 1 year/2000 hours None
Generator 2 years/4000 hours None
Portable Genset 3.5KW thru 7.0KW
and 10KW
Package 1 year/2000 hours PARTS ONLY None
Generator 1 year/2000 hours PARTS ONLY None
Light Tower Package 1 year/2000 hours
Generator 1 year/2000 hours 2 years/4000 hours, for Lightsource
introduced 8/16/99.
ENGINES
Caterpillar Months Hours Extended Coverage
12 No Limit Available at dealer
Cummins 24 2000 Major components 3 yrs/10,000 hours -- available at dealer
John Deere
(IN COMPRESSORS)
(IN GENERATORS AS OF 1/1/01)
24
24
2000
2000
5 yrs/5000 hours using OEM fluids & filters with $250 deductible.
2 yrs/4000 hours using IR fluids & filters
Deutz 24 2000 Available at dealer
Ingersoll--Rand 24 4000 5 years/10,000 hours when using genuine Ingersoll--Rand fluids
and parts. Refer to operator’s manual.
Kubota (North America Only)
(Western Europe & Oceania)
(Central & South America, Asia,
Middle East & Africa)
24
24
12
2000
2000
1000
Major components 36 months/3000 hrs -- parts only
None
None
Mitsubishi 24 2000 2 years/4000 hours using IR fluids and filters
Volvo 24 2000 2 years/4000 hours using IR fluids and filters
Honda 12 unlimited None
Vanguard 24 unlimited None
PARTS
Months Hours Coverage
Ingersoll--Rand 6No Limit Parts Only
AIREND EXCHANGE
Months Hours Extended Coverage
Airend 12 2000 hours 2 years/4000 hours -- available
from IR.
Note: Actual warranty times may change. Consult the manufacturer’s warranty policy as shipped with each new product.

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Book 22442552 (7/03)
WARRANTY REGISTRATION
Complete Machine Registration
Machines shipped to locations within the United States do not require a warranty registration
unless the machine status changes (i.e. change of ownership).
Machines shipped outside the United States require notification be made to initiate the
machine warranty.
Fill out the Warranty Registration Form in this section, keep a copy for your records and
mail form to:
Ingersoll--Rand Company
Portable Compressor Division
P.O. Box 868
Mocksville, North Carolina 27028
Attn: Warranty Department
Note: Completion of this form validates the warranty.

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Book 22442552 (7/03)
Selling Distributor Servicing Distributor WARRANTY REGISTRATION
Name
Address
City
County
State
Zip Code
Telephone
Name
Address
City
County
State
Zip Code
Telephone
Address
City
County
State
Zip Code
Telephone
Owner/User Name
Complete the Applicable Blocks
Owner/User Type of Business (check one only)
Construction--Heavy
(highway, excavation, etc.)
Construction--Light
(carpentry, plumbing, pools,
mason, etc.)
Rental
(rental center, rental fleet, etc.)
Industrial (plant use)
Asphalt Contractor
Government
(municipal, state,
county, etc.)
Building Contractor
Other
specify __________
Coal Mining
Quarry
Waterwell
Exploration
Other Mining
Shallow Oil & Gas
Utility Company
(gas, electric, water, etc.)
Utility Contractor
SERVICING DISTRIBUTOR/USER ACKNOWLEDGEMENT
1. The Purchaser has been instructed and/or has read the manual and understands proper preventative
maintenance, general operation and safety precautions.
2. The warranty and limitation of liability has been reviewed and understood by the owner/user.
3. In the event that this unit is to be used within a nuclear facility, the owner/user shall notify Ingersoll--Rand of such
use so that Ingersoll--Rand may arrange for appropriate nuclear liability protection from the owner--licensee of the
facility.
4. Ingersoll--Rand reserves the right to make design changes or modifications of Ingersoll--Rand products at anytime
without incurring any obligation to make similar changes or modifications on previously sold units.
Model Unit S/N Engine S/N Date Delivered
Unit--Hours Airend S/N Truck S/N Truck Engine S/N

16()
Book 22442552 (7/03)
Ingersoll- Rand Company
Portable Compressor Division
P.O. Box 868
Mocksville, North Carolina 27028
Attention: Warranty Department
fold
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --

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Book 22442552 (7/03)
SECTION 3 -- NOISE EMISSION
This section pertains only to machines distributed with-
in the United States.
WARNING
TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED
Federal law prohibits the following acts or the causing thereof:
(1) The removal or rendering inoperative by any persons, other than for purposes of maintenance, repair, or re-
placement, of any device or element of design incorporated into any new compressor for the purpose of noise
control prior to its sale or delivery to the ultimate purchaser or while it is in use; or (2) the use of the compressor
after such device or element of design has been removed or rendered inoperative by any person.
Among those acts included in the prohibition against tampering are these:
1. Removal or rendering inoperative any of the following:
a. the engine exhaust system or parts thereof
b. the air intake system or parts thereof
c. enclosure or parts thereof
2. Removal of any of the following:
a. fan shroud
b. vibration mounts
c. sound absorption material
3. Operation of the compressor with any of the enclosure doors open.
Compressor Noise Emission Control Information
A. The removal or rendering inoperative, other than for the purpose of maintenance, repair, or replacement of any
noise control device or element of design incorporated into this compressor in compliance with the noise control
act;
B. The use of this compressor after such device or element of design has been removed or rendered inoperative.
Note: the above information applies only to units that are built in compliance with the U.S. Environmental
Protection Agency.
Ingersoll--Rand Company reserves the right to make changes or add improvements without notice and without
incurring any obligation to make such changes or add such improvements to products sold previously.
The Purchaser is urged to include the above provisions in any agreement for any resale of this compressor.

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Book 22442552 (7/03)
NOISE EMISSION CONTROL
MAINTENANCE LOG
COMPRESSOR MODEL
SERIAL NO.
USER UNIT NO.
UNIT IDENTIFICATION
Engine Make & Model:
Serial No.:
Purchaser or Owner:
Address:
DEALER OR DISTRIBUTOR FROM
WHOM PURCHASED:
Date Purchased:
The Noise Control Act of 1972 (86 Stat. 1234) prohibits tampering with the noise control system of any compressor
manufactured and sold under the above regulations, specifically the following acts or the causing thereof:
(1) the removal or rendering inoperative by any persons, other than for purposes of maintenance, repair, or replace-
ment, of any device or element of design incorporated into new compressor for the purpose of noise control prior
to its sale or delivery to the ultimate purchaser or while it is in use; or (2) the use of the compressor after such device
or element of design has been removed or rendered inoperative by any person.
NOISE EMISSION WARRANTY
The manufacturer warrants to the ultimate purchaser and each subsequent purchaser that this air compressor was
designed, built and equipped to conform at the time of sale to the first retail purchaser, with all applicable U.S. EPA
Noise Control Regulations.
This warranty is not limited to any particular part, component, or system of the air compressor. Defects in the de-
sign, assembly or in any part, component, or system of the compressor which, at the time of sale to the first retail
purchaser, caused noise emissions to exceed Federal Standards are covered by this warranty for the life of the
air compressor.
INTRODUCTION
The unit for which this Maintenance Log is provided conforms to U.S. E.P.A. Regulations for Noise Emissions, ap-
plicable to Portable Air Compressors.
The purpose of this book is to provide (1) the Maintenance Performance Schedule for all required noise emission
controls and (2) space so that the purchaser or owner can record what maintenance was done, by whom, where
and when. The Maintenance Schedule and detailed instructions on the maintenance items are given on following
page.

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Book 22442552 (7/03)
MAINTENANCE SCHEDULE
ITEM AREA PERIOD
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
Compressed Air Leaks
Safety and Control Systems
Acoustic Materials
Fasteners
Enclosure Panels
Air Intake & Engine Exhaust
Cooling Systems
Isolation Mounts
Engine Operation
Fuels & Lubricants
As Detected
As Detected
Daily
100 hours
100 hours
100 hours
250 hours
250 hours
See Operator’s Manual
See Operator’s Manual
A. Compressed Air Leaks
Correct all compressed air leaks during the first shut-
down period after discovery. If severe enough to cause
serious noise problems and efficiency loss, shut down
immediately and correct the leak(s).
B. Safety and Control Systems
Repair or replace all safety and control systems or cir-
cuits as malfunction occurs. No compressor should be
operated with either system bypassed, disabled, or
nonfunctional.
C. Acoustic Materials
In daily inspections, observe these materials. Maintain
all acoustic material as nearly as possible in its original
condition. Repair or replace all sections that have: 1)
sustained damage, 2) have partially separated from
panels to which they were attached, 3) are missing, or
have otherwise deteriorated due to severe operating
or storage conditions.
D. Fasteners
All fasteners such as hinges, nuts, bolts, clamps,
screws, rivets, and latches should be inspected for
looseness after each 100 hours of operation. They
should be retightened, repaired, or if missing, replaced
immediately to prevent subsequent damage and noise
emission increase.
E. Enclosure Panels
Enclosure panels should also be inspected at 100
hour operational intervals. All panels that are warped,
punctured, torn, or otherwise deformed, such that their
noise containment function is reduced, should be re-
paired or replaced before the next operation interval.
Doors, access panels, and hatch closures especially,
should be checked and adjusted at this time to insure
continuous seating between gasket or acoustic mate-
rial and the mating frame.
F. Air Intake and Engine Exhaust
Engine and compressor air intake and engine exhaust
systems should be inspected after each 100 hours of
operation for loose, damaged, or deteriorated compo-
nents. Repairs or replacements should be made be-
fore the next period of use.
G. Cooling Systems
All components of the cooling system for engine water
and compressor oil should be inspected every 250
hours of use. Any discrepancies found should be cor-
rected before placing the unit back in operation. Unre-
stricted airflow over the radiator and oil cooler must be
maintained at all times during operation.
H. Isolation Mounts
Engine/airend isolation mounts should be inspected
after each 250 hours of operation. Those mounts with
cracks or splits in the molded rubber, or with bent or
broken bolts due to operation or storage in severe en-
vironments, all should be replaced with equivalent
parts.
I. Engine Operation
Inspect and maintain engine condition and operation
as recommended in the manuals supplied by the en-
gine manufacturer.
J. Fuels and Lubricants
Use only the types and grades of fuels and lubricants
recommended in the Ingersoll--Rand Company and
Engine Manufacturer’s Operator and Maintenance
Manuals.