Ingersoll-Rand P110WIR User manual

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Book 22442552 (12-15-06)
Code: A
This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this machine.
!
OPERATION and MAINTENANCE
MANUAL
P.O. Box 868 -- 501 Sanford Ave
Mocksville, N.C. 27028
MODELS: P110WIR
P135WIR
Utility Equipment
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Doosan Company or the products of
either.
Revised (10-12)

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Book 22442552 (7/03)
QUALITY POLICY
We will supply products and services that consistently meet the requirements
of our customers and each other.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects, and
other reproductive harm.

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Book 22442552 (7/03)
Nothing contained in this document is intended to extend any promise, warranty or representation, expressed or
implied, regarding the Ingersoll--Rand products described herein. Any such warranties or other terms and
conditions of sale of products shall be in accordance with the standard terms and conditions of sale for such
products, which are available upon request.
This manual contains instructions and technical data to cover all routine operation and scheduled maintenance
tasks by operation and maintenance staff. Major overhauls are outside the scope of this manual and should be
referred to an authorized Ingersoll--Rand service department.
All components, accessories, pipes and connectors added to the compressed air system should be:
Sof good quality, procured from a reputable manufacturer and, wherever possible, be of a type approved by
Ingersoll--Rand.
Sclearly rated for a pressure at least equal to the machine maximum allowable working pressure.
Scompatible with the compressor lubricant/coolant.
Saccompanied with instructions for safe installation, operation and maintenance.
Details of approved equipment are available from Ingersoll--Rand Service departments.
The use of repair parts other than those included within the Ingersoll--Rand approved parts list may create
hazardous conditions over which Ingersoll--Rand has no control. Therefore, Ingersoll--Rand cannot be held
responsible for equipment in which non--approved repair parts are installed.
Ingersoll--Rand reserves the right to make changes and improvements to products without notice and without
incurring any obligation to make such changes or add such improvements to products sold previously.
The intended uses of this machine are outlined below and examples of unapproved usage are also given. However,
Ingersoll--Rand cannot anticipate every application or work situation that may arise. If in doubt, consult
supervision.
This machine has been designed and supplied for above ground operation to be used for compression of normal
ambient air containing no additional gases, vapors or particles within the ambient temperature range specified in
the general data section of this manual.
This machine should not be used:
A. For direct or indirect human consumption of the compressed air.
B. Outside the ambient temperature range specified in the general data section of this manual.
C. When an actual or foreseeable risk of hazardous levels of flammable gases or vapors exists.
D. With other than Ingersoll--Rand approved components.
E. With guards, or controls or switches missing or disabled.
F. For storage or transportation of materials inside or on the enclosure.
This company accepts no responsibility for errors in translation of this manual from the original English version.

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Book 22442552 (7/03)
TABLE OF CONTENTS
SECTION 1 SAFETY..............
SECTION 2 WARRANTY/REGISTRATION..............
SECTION 3 NOISE EMISSION..............
SECTION 4 GENERAL DATA..............
SECTION 5 OPERATION..............
SECTION 6 MAINTENANCE..............
SECTION 7 LUBRICATION..............
SECTION 8 TROUBLESHOOTING..............
SECTION 9 ENGINE INFORMATION..............

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Book 22442552 (7/03)
IMPORTANT
NOTICE
This machine may have been shipped from the factory
with the drawbar positioned upright.
To Convert From Shipping Position to Towing Position
The following tools are required:
Ratchet
13mm socket to fit ratchet
Torque wrench set to 68 foot pounds
(9.4 kg--meters)
16mm socket to fit torque wrench
5 inch extension for torque wrench
Hardware Included:
(4) 12mm bolts with pre--applied thread lock
(2) 8mm Taptite Bolts
(2) Washers
(2) Safety Chains
1. Remove hardware box from compressor
toolbox.
2. Open box and remove the bag containing
hardware, safety chains and assembly
instructions.
3. Using the jack, raise the front of the unit so
that the legs are approximately 1” above
the ground.
4. Remove the temporary retaining bolts from
both sides of the frame at the drawbar
connection (See Figure 1).
5. Carefully lower drawbar to the Level
Position.
6. Install the four bolts (with pre--applied
thread lock) to the four points inside the
enclosure and torque to 68 ft. lbs.
(9.4 kg--m) (See Figure 2).
7. Install safety chains by sliding the second
link of one chain into the slot in drawbar
plate. Fasten chain to plate using taptite
and washer. Repeat for the other chain
(See Sketch).
Safety Chain Attachment
#6
#4
Figure 1
Drawbar Position
Figure 2

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Book 22442552 (7/03)
SECTION 1-- SAFETY
SAFETY PRECAUTIONS
General Information
Ensure that the operator reads and understands the
decals and consults the manuals before maintenance
or operation.
Ensure that the Operation and Maintenance manual,
and the manual holder if equipped, are not removed
permanently from the machine.
Ensure that maintenance personnel are adequately
trained, competent and have read the manuals.
Make sure that all protective covers are in place and
that the canopy/doors are closed during operation.
The specification of this machine is such that the ma-
chine is not suitable for use in flammable gas risk
areas. If such an application is required then all local
regulations, codes of practice and site rules must be
observed. To ensure that the machine can operate in
a safe and reliable manner, additional equipment such
as gas detection, exhaust spark arrestors, and intake
(shut--off) valves may be required, dependent on local
regulations or the degree of risk involved.
Air discharged from this machine may contain carbon
monoxide or other contaminants which will cause seri-
ous injury or death. Do not breathe this air.
Compressed air can be dangerous if incorrectly han-
dled. Before doing any work on the unit, ensure that all
pressure is vented from the system and that the ma-
chine cannot be started accidentally.
Ensure that the machine is operating at the rated pres-
sure and that the rated pressure is known to all rele-
vant personnel.
All air pressure equipment installed in or connected to
the machine must have safe working pressure ratings
of at least the machine safety valve rating.
If more than one compressor is connected to one com-
mon downstream plant, effective check valves and
isolation valves must be fitted and controlled by work
procedures, so that one machine cannot accidentally
be pressurized or over pressurized by another.
Compressed air must not be used for a feed to any
form of breathing apparatus or mask.
The discharged air contains a very small percentage
of compressor lubricating oil and care should be taken
to ensure that downstream equipment is compatible.
If the discharged air is to be ultimately released into a
confined space, adequate ventilation must be pro-
vided.
When using compressed air, always use appropriate
personal protective equipment.
All pressure containing parts, especially flexible hoses
and their couplings, must be regularly inspected, be
free from defects and be replaced according to the
Manual instructions.
Avoid bodily contact with compressed air.
The safety valve located in the separator tank must be
checked periodically for correct operation.
Never operate unit without first observing all safety
warnings and carefully reading the operation and
maintenance manual shipped from the factory with
this machine.
Never operate the engine of this machine inside a
building without adequate ventilation. Avoid breathing
exhaust fumes when working on or near the machine.
Do not alter or modify this machine.
A battery contains sulfuric acid and can give off gases
which are corrosive and potentially explosive. Avoid
contact with skin, eyes and clothing. In case of contact,
flush area immediately with water.
Exercise extreme caution when using booster battery.
To jump battery, connect ends of one booster cable to
the positive (+) terminal of each battery. Connect one
end of other cable to the negative (--) terminal of the
booster battery and other end to a ground connection
away from dead battery (to avoid a spark occurring
near any explosive gases that may be present). After
starting unit, always disconnect cables in reverse or-
der.

Operation & Maintenance Manual Safety
14 22442552
Never allow the unit to sit stopped with pressure in the receiver-separator system. As a
precaution, open the manual blowdown valve.
Never operate unit with guards, covers or screens removed. Keep hands, hair, clothing, tools,
blow gun tips, etc. well away from moving parts.
Make sure wheels, tires and tow bar connectors are in safe operating condition and tow bar is
properly connected before towing.
Steps for determining correct load limit -
1. Locate the statement “The weight of cargo should never exceed xxx kg or xxx lbs” on your
vehicle’s placard.
2. This figure equals the available amount of cargo and luggage load capacity.
3. Determine the combined weight of luggage and cargo being loaded on the vehicle. That
weight may not safely exceed the available cargo and luggage load capacity.
Whenever the machine is stopped, air will flow back into the compressor system from devices or
systems downstream of the machine unless the service valve is closed. Install a check valve at
the machine service valve to prevent reverse flow in the event of an unexpected shutdown when
the service valve is open.
Hazardous Substance Precaution
The following substances are used in the manufacture of this machine and may be hazardous
to health if used incorrectly.
Precaution: Avoid ingestion, skin contact and breathing fumes for the following substances:
Antifreeze, Compressor Oil, Engine Lubricating Oil, Preservative Grease, Rust Preventative,
Diesel Fuel and Battery Electrolyte.
The following substances may be produced during the operation of this machine and may be
hazardous to health:
Avoid build-up of Engine Exhaust Fumes in confined spaces.
Avoid breathing Exhaust Fumes.
Avoid breathing Brake Lining Dust during maintenance.

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Book 22442552 (7/03)
This machine may include such materials as oil, diesel
fuel, antifreeze, brake fluid, oil/air filters and batteries
which may require proper disposal when performing
maintenance and service tasks. Contact local authori-
ties for proper disposal of these materials.
High Pressure Air can cause serious injury or death.
Relieve pressure before removing filler plugs/caps, fit-
tings or covers.
Air pressure can remain trapped in air supply line
which can result in serious injury or death. Always
carefully vent air supply line at tool or vent valve before
performing any service.
This machine produces loud noise with the doors open
or service valve vented. Extended exposure to loud
noise can cause hearing loss. Always wear hearing
protection when doors are open or service valve is
vented.
Never inspect or service unit without first disconnect-
ing battery cable(s) to prevent accidental starting.
Do not remove the pressure cap from a HOT radiator.
Allow radiator to cool down before removing pressure
cap.
Do not use petroleum products (solvents or fuels) un-
der high pressure as this can penetrate the skin and
result in serious illness.
Wear eye protection while cleaning unit with com-
pressed air to prevent debris from injuring eye(s).
Disconnected air hoses whip and can cause serious
injury or death. Always attach a safety flow restrictor
to each hose at the source of supply or branch line in
accordance with OSHA Regulation 29CFR Section
1926.302(b).
Hot pressurized fluid can cause serious burns. Do not
open radiator while hot.
Rotating fan blade can cause serious injury. Do not
operate without guard in place.
Use care to avoid contacting hot surfaces (engine
exhaust manifold and piping, air receiver and air
discharge piping, etc.).
Ether is an extremely volatile, highly flammable gas.
USE SPARINGLY! Do NOT use ETHER if unit has
GLOW Plug starting aid. Engine damage will result.
Never allow the unit to sit stopped with pressure in the
receiver--separator system. As a precaution, open the
manual blowdown valve.
Never operate unit with guards, covers or screens
removed. Keep hands, hair, clothing, tools, blow gun
tips, etc. well away from moving parts.
Make sure wheels, tires and tow bar connectors are in
safe operating condition and tow bar is properly
connected before towing.
Whenever the machine is stopped, air will flow back
into the compressor system from devices or systems
downstream of the machine unless the service valve
is closed. Install a check valve at the machine service
valve to prevent reverse flow in the event of an
unexpected shutdown when the service valve is open.
Hazardous Substance Precaution
The following substances are used in the manufacture
of this machine and may be hazardous to health if used
incorrectly.
Precaution: Avoid ingestion, skin contact and
breathing fumes for the following substances:
Antifreeze, Compressor Oil, Engine Lubricating Oil,
Preservative Grease, Rust Preventative, Diesel Fuel
and Battery Electrolyte.
The following substances may be produced during the
operation of this machine and may be hazardous to
health:
Avoid build--up of Engine Exhaust Fumes in confined
spaces.
Avoid breathing Exhaust Fumes.
Avoid breathing Brake Lining Dust during mainte-
nance.

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Book 22442552 (7/03)
Indicates the presence of a hazard which WILL cause
serious injury, death or property damage, if ignored.
Indicates the presence of a hazard which CAN
cause serious injury, death or property damage,
if ignored.
Indicates the presence of a hazard which WILL or
can cause injury or property damage, if ignored.
Indicates important set--up, operating or maintenance
information.
(Orange Background)
(Yellow Background)
(Blue Background)
(Red Background)
!
!
Look for these signs on machines shipped to markets in North America, which point out potential
hazards to the safety of you and others. Read and understand thoroughly. Heed warnings and follow
instructions. If you do not understand, inform you supervisor.
Discharged air can contain carbon
monoxide or other contaminants.
DANGER
Do not breathe this air.
Will cause serious injury or death.
Can cause serious
injury or death.
Trapped air pressure.
Close service valve and
operate tool to vent
trapped air before
performing any service.
WARNING
Hot pressurized fluid.
Can cause serious
Do not open radiator
while hot.
WARNING
burns.
High pressure air.
Can cause serious
Relieve pressure before
removing filler plugs/caps,
fittings or covers.
injury or death.
WARNING

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Book 22442552 (7/03)
WARNING
Improper operation of this equipment.
Can cause serious injury or death.
this machine before operation or
servicing.
Read Operator’s Manual supplied with
Modification or alteration of this machine.
Can cause serious injury or death.
Do not alter or modify this machine
without the express written consent of
the manufacturer.
WARNING
Excessive towing speed.
Can cause serious injury
Collapsing jackstand.
Can cause serious injury.
Insert locking pin completely.
Do NOT exceed 65 mph
105
km/h
WARNING
or death.
(105 km/hr.)
Rotating fan blade.
Can cause serious
Do not operate without
guard in place.
WARNING
injury.
Falling off machine.
Can cause serious injury
Access lifting bail from
inside machine.
or death.
WARNING
Door under pressure.
Can cause serious injury.
Use both hands to open door
when machine is running.
WARNING
attach safety device
(OSHA Valve) at source of
When using air tools
Can cause serious
WARNING
Disconnected air hoses whip.
air supply for each tool.
injury or death.
WARNING
Combustible gas.
Can cause serious burns,
blindness or death.
Keep sparks and open
flames away from batteries.
+
CAUTION
This engine is equipped with an
electronic engine controller and
DO NOT WELD.
ELECTRONIC DAMAGE
WILL OCCUR.
other electronic components.