Ingersoll-Rand VHP600WCU User manual

Book 22091102 (12/01) 1
()
This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this machine.
!
Portable Air Compressor Division
P.O. Box 868 -- 501 Sanford Ave
Mocksville, N.C. 27028
OPERATING, MAINTENANCE,
PARTS MANUAL
COMPRESSOR MODEL
VHP600WCU
www.portablepower.irco.com
Revised (10-12)
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Doosan Company or the products of
either.

Book 22091102 (12/01) 2
()
QUALITY POLICY
We will supply products and services that consistently meet the requirements
of our customers and each other.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects, and
other reproductive harm.

Book 22091102 (12/01) 3
()
Foreword
Machine models represented in this manual may be used in various locations worldwide. Machines sold and
shipped into European common market countries requires that the machine display the EC Mark and conform to
various directives. In such cases, the design specification of this machine has been certified as complying with EC
directives. Any modification to any part is absolutely prohibited and would result in the CE certification and marking
being rendered invalid. A declaration of that conformity follows:
Declaration of Conformity
WITH EC DIRECTIVE
We
Ingersoll--Rand Company
Portable Compressor Division
P.O. Box 868
501 Sanford Avenue
Mocksville, North Carolina 27028
Declare that, under our sole responsibility for manufacture and supply, the product(s)
To which this declaration relates, is (are) in conformity with the provisions of the above
directives using the following principal standards
________________________________
Represented In EC By:
Ingersoll--Rand Company Limited
Standard Products Division
Swan Lane
Hindley Green
Wigan WN2 4EZ
United Kingdom
Issued at Mocksville on 1--1--95 Issued at Hindley Green on 1--1--95
________________________________
EN1012--1, EN29001, EN202, EN60204--1
PN8NTC2, EN 50081, EN50082
HP1300WCU
XP1400WCU
P1600WCU
XP900WCU
XHP900WCAT
XHP650WCAT
XHP750WCAT
XHP825WCAT
VHP825WCU
HP935WCU
XP1050WCU
HP825WCU
VHP750WCAT
VHP850WCAT
HP900WCAT
XP1000WCAT
98/37/EC
XHP1070CAT
NXP1300WCU
H. Seddon, Q.A. Manager
Ric Lunsford
Manager of Quality Control

Book 22091102 (12/01) 4
()
Nothing contained in this document is intended to extend any promise, warranty or representation, expressed or
implied, regarding the Ingersoll--Rand products described herein. Any such warranties or other terms and
conditions of sale of products shall be in accordance with the standard terms and conditions of sale for such
products, which are available upon request.
This manual contains instructions and technical data to cover all routine operation and scheduled maintenance
tasks by operation and maintenance staff. Major overhauls are outside the scope of this manual and should be
referred to an authorized Ingersoll--Rand service department.
All components, accessories, pipes and connectors added to the compressed air system should be:
Sof good quality, procured from a reputable manufacturer and, wherever possible, be of a type
approved by Ingersoll--Rand.
Sclearly rated for a pressure at least equal to the machine maximum allowable working pressure.
Scompatible with the compressor lubricant/coolant.
Saccompanied with instructions for safe installation, operation and maintenance.
Details of approved equipment are available from Ingersoll--Rand Service departments.
The use of repair parts other than those included within the Ingersoll--Rand approved parts list may create
hazardous conditions over which Ingersoll--Rand has no control. Therefore, Ingersoll--Rand cannot be held
responsible for equipment in which non--approved repair parts are installed.
Ingersoll--Rand reserves the right to make changes and improvements to products without notice and without
incurring any obligation to make such changes or add such improvements to products sold previously.
The intended uses of this machine are outlined below and examples of unapproved usage are also given. However,
Ingersoll--Rand cannot anticipate every application or work situation that may arise. If in doubt, consult
supervision.
This machine has been designed and supplied for above ground operation to be used for compression of normal
ambient air containing no additional gases, vapors or particles within the ambient temperature range specified in
the general data section of this manual.
This machine should not be used:
A. For direct or indirect human consumption of the compressed air.
B. Outside the ambient temperature range specified in the general data section of this manual.
C. When an actual or foreseeable risk of hazardous levels of flammable gases or vapors exists.
D. With other than Ingersoll--Rand approved components.
E. With guards, or controls or switches missing or disabled.
F. For storage or transportation of materials inside or on the enclosure.
This company accepts no responsibility for errors in translation of this manual from the original English version.

Book 22091102 (12/01) 5
()
TABLE OF CONTENTS
SECTION 1 SAFETY...............
SECTION 2 WARRANTY/REGISTRATION...............
SECTION 3 NOISE EMISSION...............
SECTION 4 GENERAL DATA...............
SECTION 5 OPERATION...............
SECTION 6 MAINTENANCE...............
SECTION 7 LUBRICATION...............
SECTION 8 TROUBLESHOOTING...............
SECTION 9 PARTS ORDERING...............
SECTION 10 PARTS LIST..............
SECTION 11 OPTIONS PARTS LIST..............
SECTION 12 ENGINE..............

Book 22091102 (12/01) 6
()
SECTION 1-- SAFETY
SAFETY PRECAUTIONS
General Information
Ensure that the operator reads and understands the
decals and consults the manuals before maintenance
or operation.
Ensure that the Operation and Maintenance manual,
and the manual holder if equipped, are not removed
permanently from the machine.
Ensure that maintenance personnel are adequately
trained, competent and have read the manuals.
Make sure that all protective covers are in place and
that the canopy/doors are closed during operation.
The specification of this machine is such that the ma-
chine is not suitable for use in flammable gas risk
areas. If such an application is required then all local
regulations, codes of practice and site rules must be
observed. To ensure that the machine can operate in
a safe and reliable manner, additional equipment such
as gas detection, exhaust spark arrestors, and intake
(shut--off) valves may be required, dependent on local
regulations or the degree of risk involved.
Air discharged from this machine may contain carbon
monoxide or other contaminants which will cause seri-
ous injury or death. Do not breathe this air.
Compressed air can be dangerous if incorrectly han-
dled. Before doing any work on the unit, ensure that all
pressure is vented from the system and that the ma-
chine cannot be started accidentally.
Ensure that the machine is operating at the rated pres-
sure and that the rated pressure is known to all rele-
vant personnel.
All air pressure equipment installed in or connected to
the machine must have safe working pressure ratings
of at least the machine safety valve rating.
If more than one compressor is connected to one com-
mon downstream plant, effective check valves and
isolation valves must be fitted and controlled by work
procedures, so that one machine cannot accidentally
be pressurized or over pressurized by another.
Compressed air must not be used for a feed to any
form of breathing apparatus or mask.
The discharged air contains a very small percentage
of compressor lubricating oil and care should be taken
to ensure that downstream equipment is compatible.
If the discharged air is to be ultimately released into a
confined space, adequate ventilation must be pro-
vided.
When using compressed air, always use appropriate
personal protective equipment.
All pressure containing parts, especially flexible hoses
and their couplings, must be regularly inspected, be
free from defects and be replaced according to the
Manual instructions.
Avoid bodily contact with compressed air.
The safety valve located in the separator tank must be
checked periodically for correct operation.
Never operate unit without first observing all safety
warnings and carefully reading the operation and
maintenance manual shipped from the factory with
this machine.
Never operate the engine of this machine inside a
building without adequate ventilation. Avoid breathing
exhaust fumes when working on or near the machine.
Do not alter or modify this machine.
A battery contains sulfuric acid and can give off gases
which are corrosive and potentially explosive. Avoid
contact with skin, eyes and clothing. In case of con-
tact, flush area immediately with water.

Book 22091102 (12/01) 7
()
Exercise extreme caution when using booster battery.
To jump battery, connect ends of one booster cable to
the positive (+) terminal of each battery. Connect one
end of other cable to the negative (--) terminal of the
booster battery and other end to a ground connection
away from dead battery (to avoid a spark occurring
near any explosive gases that may be present). After
starting unit, always disconnect cables in reverse or-
der.
Never operate unit without first observing all safety
warnings and carefully reading the operation and
maintenance manual shipped from the factory with
this machine.
This machine may include such materials as oil, diesel
fuel, antifreeze, brake fluid, oil/air filters and batteries
which may require proper disposal when performing
maintenance and service tasks. Contact local authori-
ties for proper disposal of these materials.
A battery contains sulfuric acid and can give off gases
which are corrosive and potentially explosive. Avoid
contact with skin, eyes and clothing. In case of con-
tact, flush area immediately with water.
High Pressure Air can cause serious injury or death.
Relieve pressure before removing filler plugs/caps, fit-
tings or covers. Air pressure can remain trapped in air
supply line which can result in serious injury or death.
Always carefully vent air supply line at tool or vent
valve before performing any service.
This machine produces loud noise with the doors open
or service valve vented. Extended exposure to loud
noise can cause hearing loss. Always wear hearing
protection when doors are open or service valve is
vented.
Never inspect or service unit without first disconnect-
ing battery cable(s) to prevent accidental starting.
Do not remove the pressure cap from a HOT radiator.
Allow radiator to cool down before removing pressure
cap.
Do not use petroleum products (solvents or fuels) un-
der high pressure as this can penetrate the skin and
result in serious illness. wear eye protection while
cleaning unit with compressed air to prevent debris
from injuring eye(s).
Disconnected air hoses whip and can cause serious
injury or death. Always attach a safety flow restrictor
to each hose at the source of supply or branch line in
accordance with OSHA Regulation 29CFR Section
1926.302(b).
Hot pressurized fluid can cause serious burns. Do not
open radiator while hot.
Rotating fan blade can cause serious injury. Do not
operate without guard in place.
Use care to avoid contacting hot surfaces (engine
exhaust manifold and piping, air receiver and air
discharge piping, etc.).
Ether is an extremely volatile, highly flammable gas.
USE SPARINGLY! Do NOT use ETHER if unit has
GLOW Plug starting aid. Engine damage will result.
Never allow the unit to sit stopped with pressure in the
receiver--separator system. As a precaution, open the
manual blowdown valve.
Never operate unit with guards, covers or screens
removed. Keep hands, hair, clothing, tools, blow gun
tips, etc. well away from moving parts.
Make sure wheels, tires and tow bar connectors are in
safe operating condition and tow bar is properly
connected before towing.
Whenever the machine is stopped, air will flow back
into the compressor system from devices or systems
downstream of the machine unless the service valve
is closed. Install a check valve at the machine service
valve to prevent reverse flow in the event of an
unexpected shutdown when the service valve is open.
Hazardous Substance Precaution
The following substances are used in the manufacture
of this machine and may be hazardous to health if
used incorrectly.
Precaution: Avoid ingestion, skin contact and
breathing fumes for the following substances:
Antifreeze, Compressor Oil, Engine Lubricating Oil,
Preservative Grease, Rust Preventative, Diesel Fuel
and Battery Electrolyte.
The following substances may be produced during the
operation of this machine and may be hazardous to
health:
Avoid build--up of Engine Exhaust Fumes in confined
spaces.
Avoid breathing Exhaust Fumes.
Avoid breathing Brake Lining Dust during mainte-
nance.

Book 22091102 (12/01) 8
()
SAFETY LABELS
Corrosion risk
Do not operate the machine
without guard being fitted.
Hot Surface
WARNING: Electrical shock risk.
Lifting point
Parking Brake No open flame
When parking use prop stand,
WARNING -- Hot and harmful exhaust gas.
WARNING -- Flammable liquid.
Air/gas flow or Air discharge.
Look for these signs on machines shipped to international markets outside North America, which
point out potential hazards to the safety of you and others. Read and understand thoroughly. Heed
warnings and follow instructions. If you do not understand, inform you supervisor.
handbrake and wheel chocks.
Diesel Fuel.
No open flame.
Do not breathe the compressed
air from this machine.
Lifting point
Tie down point

Book 22091102 (12/01) 9
()
Read the Operation and Maintenance
manual before operation or maintenance
of this machine is undertaken. X,XBAR
WARNING -- Maintain correct tire pressure.
(Refer to the GENERAL INFORMATION section
of this manual).
Rough Service Designation
Wet Location Operation
WARNING: Consult the operation
and maintenance manual before
performing any maintenance.
WARNING -- Before connecting the tow bar or
when preparing to tow, consult the operation
and maintenance manual.
Replace any cracked
protective shield.
On (power).
Off (power).
Emergency stop.
Do not use fork lift truck from this side
Do not stack
Do not operate with the doors or enclosure
open.

Book 22091102 (12/01) 10
()
Oil Drain
WARNING -- Do not undertake any
maintenance on this machine until the
electrical supply is disconnected and the air
pressure is totally relieved.
Read the Operation and Maintenance manual
before operation or maintenance of this
machine is undertaken
XX
km/h
Pressurized component or system.
Do not exceed the speed limit.
Pressurized vessel.
Do not remove the Operating and
Maintenance manual and manual holder from
this machine.
Use fork lift truck from this side only.
0_C
WARNING -- For operating temperature below
0_C, consult the operation and maintenance
manual.

Book 22091102 (12/01) 11
()
Indicates the presence of a hazard which WILL cause
serious injury, death or property damage, if ignored.
Indicates the presence of a hazard which CAN
cause serious injury, death or property damage,
if ignored.
Indicates the presence of a hazard which WILL or
can cause injury or property damage, if ignored.
Indicates important set--up, operating or maintenance
information.
(Orange Background)
(Yellow Background)
(Blue Background)
(Red Background)
!
!
Look for these signs on machines shipped to markets in North America, which point out potential
hazards to the safety of you and others. Read and understand thoroughly. Heed warnings and follow
instructions. If you do not understand, inform you supervisor.
Air discharged from this machine can
contain carbon monoxide or other
contaminants which will cause serious
injury or death. Do not breathe this air.
DANGER
Hot pressurized fluid.
Can cause serious burns.
Do not open radiator while hot.
WARNING
High pressure air. Can cause serious injury or
death.
WARNING
WARNING
Trapped air pressure. Can cause serious
injury or death.
Close service valve and operate tool to vent
trapped air before performing any service.
Relieve pressure before removing filler plugs/
caps, fittings or covers.

Book 22091102 (12/01) 12
()
WARNING
Collapsing jack stand.
Will cause serious injury.
Insert locking pin
completely.
Excessive towing speed.
Can cause serious injury or death.
Do NOT exceed 65 mph (104 km/hr)
For Highway Towable Units
WARNING WARNING
Improper operation of this equipment.
CAN cause serious injury or death.
Read Operator’s Manual supplied with this
machine before operation or servicing.
Modification or alteration of this machine.
CAN cause serious injury or death.
Do NOT alter or modify this machine without the
express written consent of the manufacturer.
WARNING
WARNING WARNING
WARNING
Falling off machine. CAN cause serious
injury or death.
Access Lifting Bail from inside machine.
Rotating Fan Blade. CAN cause serious
injury.
Do NOT operate with guard removed.
Excessive Towing Speed. CAN cause
serious injury or death.
Do NOT Tow on Highway.
Do NOT exceed 20 mph (32 km/h)
For Non--Highway Towable Machines
Door under pressure CAN cause serious
injury.
Use both hands to open door when machine
is running.

Book 22091102 (12/01) 13
()
WARNING WARNING
To promote communication of Safety Warnings on
products manufactured by the Portable Compressor
Division in Mocksville, N.C., Safety Decals are available
free of charge. Safety decals are identified by the decal
heading: DANGER, WARNING or CAUTION.
Decal part numbers are on the bottom of each decal and
are also listed in the compressor’s parts manual. Submit
orders for Safety Decals to the Mocksville Parts Service
Department. The no charge order should contain only
Safety Decals. Help promote product safety! Assure that
decals are present on the machines. Replace decals that
are not readable.
FREE SAFETY DECALS!
Disconnected Air Hoses Whip. CAN cause
serious injury or death.
When using air tools attach safety device
(OSHA Valve) at source of air supply for each tool.
Combustible Gas. CAN cause serious
burns, blindness or death.
Keep sparks and open flames away from
batteries.

Book 22091102 (12/01) 14
()
SECTION 2 -- Warranty
Ingersoll--Rand, through its distributor, warrants that
each item of equipment manufactured by it and deliv-
ered hereunder to the initial user will be free of defects
in material and workmanship for a period of three (3)
months from initial operation or six (6) months from the
date of shipment to the initial user, whichever occurs
first.
With respect to the following types of equipment, the
warranty period enumerated below will apply in lieu of
the foregoing warranty period.
A. Aftercoolers -- The earlier of nine (9) months
from date of shipment to or six (6) months from
start up by initial user.
B. Portable Compressors, Portable Generator
Sets (GENSET), Portable Light Towers and
Air Dyers -- The earlier of twelve (12) months
from shipment to or the accumulation of 2,000
hours of service by the initial user.
C. Portable Compressor Air Ends -- The earlier of
twenty--four (24) months from shipment to or
the accumulation of 4,000 hours of service by
the initial user. For Air Ends, the warranty
against defects will include replacement of the
complete Air End, provided the original Air End
is returned assembled and unopened.
C.1 Portable Compressor Airend Limited Option-
al Warranty -- The earlier of sixty (60) months
from shipment to or the accumulation of 10,000
hours of service. The optional warranty is limited
to defects in rotors, housings, bearings and gears
and provided all the following conditions are met:
The original airend is returned assembled and
unopened.
Continued use of genuine Ingersoll--Rand parts,
fluids, oils and filters.
Maintenance is performed at prescribed inter-
vals.
D. Genset Generators -- The earlier of twenty--four
(24) months from shipment to or the accumula-
tion of 4,000 hours of service by the initial user.
E. Portable Light Tower Generators -- The earlier
of twelve (12) months from shipment to or the ac-
cumulation of 2,000 hours of service by the initial
user. Light Source model only, the earlier of
twenty--four (24) months from shipment to or the
accumulation of 4,000 hours of service.
F. Ingersoll--Rand Engines -- The earlier of
twenty--four (24) months from shipment to or the
accumulation of 4,000 hours of service.
G. Ingersoll--Rand Platinum Drive Train Warran-
ty (Optional) -- Platinum drive train pertains to
the Ingersoll--Rand Engine and Airend combina-
tion. The earlier of sixty (60) months from ship-
ment to, or the accumulation of 10,000 hours of
service. The starter, alternator, fuel injection sys-
tem and all electrical components are excluded
from the extended warranty. The airend seal and
drive coupling are included in the warranty (air-
end drive belts are not included). The optional
warranty is automatically available when meet-
ing the following conditions:
The original airend is returned assembled and
unopened.
Continued use of genuine Ingersoll--Rand
parts, fluids, oil and filters.
Maintenance is performed at prescribed inter-
vals.
It is the obligation of the user to provide verifica-
tion that these conditions have been satisfied
when submitting warranty claims.
H. Spare Parts – Six (6) months from date of
shipment.

Book 22091102 (12/01) 15
()
Ingersoll--Rand will provide a new part or repaired part,
at its election, in place of any part which is found upon
its inspection to be defective in material and workman-
ship during the period prescribed above. Such part will
be repaired or replaced without charge to the initial
user during normal working hours at the place of busi-
ness of an Ingersoll--Rand distributor authorized to sell
the type of equipment involved or other establishment
authorized by Ingersoll--Rand. User must present
proof of purchase at the time of exercising warranty.
The above warrantees do not apply to failures occur-
ring as a result of abuse; misuse, negligent repairs,
corrosion, erosion and normal wear and tear, alter-
ations or modifications made to the product without
express written consent of Ingersoll--Rand; or failure
to follow the recommended operating practices and
maintenance procedures as provided in the product’s
operating and maintenance publications.
Accessories or equipment furnished by Ingersoll--
Rand, but manufactured by others, including, but not
limited to, engines, tires, batteries, engine electrical
equipment, hydraulic transmissions, carriers, shall
carry whatever warranty the manufacturers have con-
veyed to Ingersoll--Rand and which can be passed on
to the initial user.
THIS WARRANTY IS IN LIEU OF ALL OTHER WAR-
RANTIES EXPRESSED OR IMPLIED, (EXCEPT
THAT OF TITLE),AND THERE ARE NO WARRAN-
TIES OF MERCHANTABILITY OR OF FITNESS
FOR A PARTICULAR PURPOSE.

Book 22091102 (12/01) 16
()
CALIFORNIA EMISSION CONTROL WARRANTY
STATEMENT
EMISSION RELATED SYSTEM DEFECT WAR-
RANTY
Ingersoll--Rand Company warrants to the initial owner
and subsequent owner of a certified non--road diesel
engine (powering non--road machines and equip-
ment), that the engine is:
1. Designed, built, and equipped so as to conform, at
the time of sale, with all applicable regulations
adopted by the United States Environmental
Protection Agency (EPA) and the California Air
Resource Board.
2. Free from defects in materials and workmanship
in specific emission related parts for a period of
five (5) years or 3,000 hours of operation whichev-
er occurs first, after date of delivery to the initial
owner.
If an emission related part fails during the warranty pe-
riod, it will be repaired or replaced. Any such part re-
paired or replaced under warranty is warranted for the
remainder of the warranty period.
During the term of this warranty, Ingersoll--Rand Com-
pany will provide repair or replacement of any war-
ranted part at no charge to the non--road engine own-
er.
In an emergency, repairs may be performed at any
service establishment, or by the owner, using any re-
placement part.
Ingersoll--Rand Company will reimburse the owner for
their expenses, including diagnostic charges for such
emergency repair. These expenses shall not exceed
Ingersoll--Rand Company suggested retail price for all
warranted parts replaced, and labor charges based on
Ingersoll--Rand Company recommended time allow-
ance for the warranty repair and the geographically
appropriate hourly labor rate.
A part not being available within 30 days constitutes an
emergency.
As a condition of reimbursement, replaced parts and
receipted invoices must be presented at a place of
business of Ingersoll--Rand Company or other estab-
lishment authorized by Ingersoll--Rand Company.
This warranty covers the following emission related
parts and components.
•Charge Air Cooling System (If Equipped)
•Fuel Injection System
•Intake Manifold
•Exhaust Manifold
•Turbocharger System
•Miscellaneous hoses, clamps, connectors and
sealing devices used in the above systems.
If failure of one of these components results in failure
of another part, both will be covered by this warranty.
Any Replacement part may be used for maintenance
or repairs. The owner should ensure that such parts
are equivalent in design and durability to genuine IN-
GERSOLL--RAND parts.
Use of non--genuine INGERSOLL--RAND parts does
not invalidate the warranty.
However, Ingersoll--Rand Company is not liable for
parts which are not genuine INGERSOLL--RAND
parts.
LIMITATIONS AND RESPONSIBILITIES
These warranties are subject to the following:
INGERSOLL--RAND COMPANY RESPONSIBILI-
TIES
During the emission warranty period, if a defect in ma-
terial or workmanship of a warranted part or compo-
nent is found, Ingersoll--Rand Company will provide:
•New, Remanufactured, or repaired parts and/or
components required to correct the defect.
Note: Items replaced under this warranty become the
property of Ingersoll--Rand Company
•Labor, during normal working hours, required to
make the warranty repair. This includes diagno-
sis and labor to remove and install the engine, if
necessary.
OWNER RESPONSIBILITIES
During the emission warranty period, the owner is re-
sponsible for:
•The performance of all required maintenance. A
warranty claim will not be denied because the
scheduled maintenance was not performed.
However, if the lack of required maintenance was
the reason for the repair, then the claim will be de-
nied.
•Premium of overtime labor costs.
•Costs to investigate complaints which are not
caused by a defect in Ingersoll--Rand Company
material or workmanship.
•Providing timely notice of a warrantable failure
and promptly making the product available for re-
pair.

Book 22091102 (12/01) 17
()
LIMITATIONS
Ingersoll--Rand Company is not responsible for re-
sultant damages to an emission related part or com-
ponent resulting from:
•Any application or installation Ingersoll--Rand
Company deems improper as explained in the In-
struction Manual.
•Attachments, accessory items, or parts not au-
thorized for use by Ingersoll--Rand Company
•Improper off--road engine maintenance, repair, or
abuse.
•Owner’s unreasonable delay in making the prod-
uct available after being notified of a potential
product problem.
This warranty is in addition to Ingersoll--Rand Compa-
ny standard warranty, applicable to the off--road en-
gine product involved.
Remedies under this warranty are limited to the provi-
sion of material and services as specified herein. In-
gersoll--Rand Company is not responsible for inciden-
tal or consequential damages such as downtime or
loss--use of engine powered equipment.
CALIFORNIA EMiSSION CONTROL WARRANTY
STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
The California Air Resources Board (CARB) and In-
gersoll--Rand Company are please to explain the
emission control system warranty on your 1996 and
later certified heavy duty off--road engine. In Califor-
nia, new heavy--duty off--road engines must be de-
signed, built and equipped to meet the state’s strin-
gent anti--smog standards. Ingersoll--Rand Company
must warrant the emission control system on your en-
gine for the periods of time listed below provided there
has been no abuse, neglect, or improper mainte-
nance of your engine.
Your emission control system may include parts such
as the fuel injection system, air induction system.
Also included may be hoses, belts, connectors and
other emission--related assemblies.
Where a warrantable condition exists, an authorized
INGERSOLL--RAND Dealer will repair the heavy--
duty off--road engine at no cost to the owner including
diagnosis, parts and labor.
MANUFACTURER’S WARRANTY COVERAGE:
The 1996 and later heavy--duty off--road engines are
warranted for a period of five (5) years, or 3000 hours
of operation which ever occurs first. If any emission--
related part on your engine is defective, the part will be
repaired or replaced by an authorized INGERSOLL--
RAND Dealer.
OWNER’S WARRANTY RESPONSIBILITIES:
•As the heavy--duty off--road engine owner, you
are responsible for the performance of the re-
quired maintenance listed in owner’s manual (In-
struction Manual). Ingersoll--Rand Company rec-
ommends that you retain all receipts and records
covering the maintenance on your engine, but In-
gersoll--Rand Company cannot deny warranty
solely for the lack of receipts and records or for
your failure to ensure the performance of all
scheduled maintenance.
•As the heavy--duty off--road engine owner, you
should however be aware that Ingersoll--Rand
Company may deny you warranty coverage if
your heavy--duty off--road engine, or part has
failed due to abuse, neglect, improper mainte-
nance, or unapproved modifications.
•Your engine is designed to operate on commer-
cial diesel fuel only. Use of any other fuel may re-
sult in our engine no longer operation in com-
pliance with California’s emission requirements.
•You are responsible for initiating the warranty pro-
cess. The CARB suggests that you present your
heavy--duty off--road engine to an authorized IN-
GERSOLL--RAND Dealer as soon as a problem
exists. The warranty repairs should be completed
by the dealer as expeditiously as possible.
If you have any questions regarding your warranty
rights and responsibilities, you should contact Inger-
soll--Rand Company, at P.O. Box 868, Mocksville, NC
27028 or the State of California Air Resources Board,
Mobile source Operation Division, P.O. Box 8001, at
El Monte, CA 91731--2990.

Book 22091102 (12/01) 18
()
MAINTENANCE RECOMMENDATION:
Some Ingersoll--Rand Company non--road engines
are certified by the United States Environmental
Protection Agency and California Air Resource Board
to comply with smoke and gaseous emission stan-
dards prescribed by Federal laws at the time of
manufacture.
The engine is certified if it has a special certification
label. An INGERSOLL--RAND Dealer can also inform
you if the engine is certified.
Efficiency of emission control and engine perfor-
mance depends on adherence to proper operation
and maintenance recommendations and use of rec-
ommended fuels and lubrication oils. It is recom-
mended that major adjustments and repair be made
by your authorized INGERSOLL--RAND Dealer.
Various chemical fuel additives, which claim to reduce
visible smoke, are available commercially. Although
additives have been used by individuals to solve
some isolated smoke problems in the field, they are
not recommended for general use.
Federal smoke regulations require that engines be
certified without smoke depressants.
The corrective steps taken immediately on discovery
of worn parts, which may affect emission levels, will
help assure proper operation of emission control sys-
tems. The use of genuine INGERSOLL--RAND parts
is recommended. Suppliers of non--INGERSOLL--
RAND parts must assure the owner that the use of
such parts will not adversely affect emission levels.
Regular maintenance intervals, along with special
emphasis on the following items, are necessary to
keep exhaust emissions within acceptable limits for
the useful life of the engine. Refer to the Maintenance
Section of this manual. If the engine is operating un-
der severe conditions, adjust the maintenance sched-
ule accordingly. See your authorized INGERSOLL--
RAND Dealer to help analyze your specific
application, operating environment and maintenance
schedule adjustments.
The following is an explanation of maintenance for
emission--related components.
See the Maintenance Schedule for the specific inter-
val for the following items.
FUEL INJECTION PUMPS OR NOZZLES – Fuel in-
jection pumps or nozzles are subject to tip wear as a
result to fuel contamination. This damage can cause
an increase in fuel consumption, the engine to emit
black smoke, misfire or run rough. Inspect, test and
replace if necessary. Fuel injection pumps can be
tested by an authorized INGERSOLL--RAND Dealer.
TURBOCHARGER – Check for any unusual sound or
vibration in the turbocharger. Inspect inlet and ex-
haust piping and connections. Check bearing condi-
tion and perform maintenance as described in the
Maintenance Schedule.
Slow engine response and low power may indicate a
need for adjustment or repair. Your INGERSOLL--
RAND Dealer is equipped with the necessary tools,
personnel, and procedures to perform this service.
Owner is encouraged to keep adequate maintenance
records, but the absence of such, in and of itself, will
not invalidate the warranty.
The machine or equipment owner may perform rou-
tine maintenance, repairs and other non--warranty
work or have it done at any repair facility. Such non--
warranty work need not e performed at a designated
warranty station in order for the warranty to remain in
force.
CUSTOMER ASSISTANCE – EMISSION CON-
TROL SYSTEM WARRANTY:
Ingersoll--Rand Company aims to ensure that the
Emission Control Systems Warranty is properly
administered. In the event that you do not receive the
warranty service to which you believe you are entitled
under the Emission Control Systems Warranty, call or
write:
Ingersoll--Rand Company
P.O. Box 868
Mocksville, NC 27028
Tel.: [phone]
Authorized Dealers are recommended for major
maintenance and repair work as they are staffed with
trained personnel, proper tools and are aware of the
latest maintenance methods and procedures. Own-
ers and others who desire to perform their own work
should purchase a Service Manual and obtain current
service information from their INGERSOLL--RAND
Dealer.

Book 22091102 (12/01) 19
()
GENERAL WARRANTY INFORMATION
GENERAL WARRANTY Extended Coverage
Portable Compressor Package 1 year/2000 hours
Airend 2 years/4000 hours 5 years/10,000 hours
Limited warranty, major
components (refer to op-
erator’s manual).
Portable Genset Package 1 year/2000 hours
Generator 2 years/4000 hours
Light Tower Package 1 year/2000 hours
Generator 1 year/2000 hours 2 years/4000 hours, for
Lightsource introduced
8/16/99.
ENGINES
Caterpillar Months Hours Extended Coverage
12 No Limit Available at dealer
Cummins 24 2000 Major components 3
yrs/10,000 hours -- avail-
able at dealer
John Deere 24 2000 Available at dealer
Deutz 24 2000 Available at dealer
Kubota 24 2000 Major components 36
months/3000 hours --
parts only
Ingersoll--Rand 24 4000 5 years/10,000 hours
when using genuine In-
gersoll--Rand fluids and
parts. Refer to operator’s
manual.
PARTS
Months Hours Coverage
Ingersoll--Rand 6No Limit Parts Only
AIREND EXCHANGE
Months Hours Extended Coverage
Airend 12 2000 hours 2 years/4000 hours --
available from IR.
Note: Actual warranty times may change. Consult the manufacturer’s warranty policy as shipped with each new
product.

Book 22091102 (12/01) 20
()
Extended Limited Airend Warranty
Ingersoll--Rand Portable Compressor Division is pleased to announce the availability of extended limited airend
warranty. Announcement of the extended warranty coincides with the introduction of PROSTECtCompressor
Fluid. PROSTECtCompressor Fluid is an amber colored fluid specially formulated for Portable Compressors and
is being provided as the factory filled fluid for all machines except !XHP650/900/1070 models.
All machines have the standard airend warranty -- The earlier of 24 months from shipment to, or the accumulation
of 4000 hours of service.
The warranty against defects will include replacement of the complete airend, provided the original airend is re-
turned assembled and unopened.
The optional limited warranty is the earlier of 60 months from shipment to, or the accumulation of 10,000 hours
of service. The optional warranty is limited to defects in major components (rotors, housings, gears, bearings),
and is automatically available when the following three conditions are met:
1. The original airend is returned assembled and unopened.
2. Submissions of proof that Ingersoll--Rand fluid, filters and separators have been
used. Refer to the Operation and Parts manual for the correct fluids, filters and separator
elements required.
3. Submission of proof that maintenance intervals have been followed.
STANDARD
OPTIONAL
2 yrs/4000 hrs 100% parts and labor
WARRANTY TIME *BARE AIREND * * AIREND COMPONENTS
5 yrs/10,000 hrs
100% parts and labor
100% parts and labor 0%
* Bare Airend -- pertains to major airend parts (rotors, housings, gears and bearings).
** Airend Components -- pertains to auxiliary attachments to the bare airend (drive coupling, seals, pumps, valves,
tubes, hoses, fittings and filter housing).
PROSTECtand XHP505 Compressor Fluids are available from the Mocksville
Product Support department by calling 1--800--633--5206.
!XHP650/900/1070 will continue to use XHP505 and will have the extended warranty when above conditions are
met.