Ingersoll-Rand Club Car CARRYALL 1500 AWD FH680D User manual

CARRYALL 1500 AWD GASOLINE
Operators Manual
APPLICABLE TO CARRYALL 1500 AWD FH680D GASOLINE
VEHICLES WITH SERIAL PREFIX OF RC

Copyright © 2020 Club Car, LLC
This manual effective July 1, 2020

CARRYALL 1500 AWD GASOLINE
Operators Manual
TPCC01RC00EN019 (Edition C)
Page i
INTRODUCTION
VEHICLE OWNERSHIP
Congratulations! The Club Car brand is widely recognized as the industry leader in vehicle efficiency
and long-lasting value. Read, understand, and obey the technical content in this manual to protect
your investment and provide years of reliable vehicle operation.
Read, understand, and obey all instructions and safety precautions in this manual to prevent the risk of
personal injury or property damage.
Club Car recommends owners that rent or loan vehicles make sure operators read this manual before
vehicle operation.
Club Car recommends owners register their vehicles immediately after purchase. The previous owner
must include this manual with the vehicle when sold to a new owner. Registration of the vehicle will
make sure Club Car is able to communicate necessary information directly to owners. Send your
name, address, and serial number of the vehicle to:
Club Car, LLC
Attention: Vehicle Registration
P.O. Box 204658
Augusta, Georgia 30917-4658
United States Of America
CALIFORNIA PROPOSITION 65
WARNING OPERATING, SERVICING AND MAINTAINING A
PASSENGER VEHICLE OR OFF-ROAD VEHICLE
CAN EXPOSE YOU TO CHEMICALS INCLUDING
ENGINE EXHAUST, CARBON MONOXIDE,
PHTHALATES, AND LEAD, WHICH ARE KNOWN
TO THE STATE OF CALIFORNIA TO CAUSE
CANCER AND BIRTH DEFECTS OR OTHER
REPRODUCTIVE HARM. TO MINIMIZE
EXPOSURE, AVOID BREATHING EXHAUST, DO
NOT IDLE THE ENGINE EXCEPT AS NECESSARY,
SERVICE YOUR VEHICLE IN A WELL-
VENTILATED AREA AND WEAR GLOVES OR
WASH YOUR HANDS FREQUENTLY WHEN
SERVICING YOUR VEHICLE. FOR MORE
INFORMATION GO TO WWW.P65WARNINGS.
CA.GOV/PASSENGER-VEHICLE.

Page ii
CARRYALL 1500 AWD GASOLINE
Operators Manual
TPCC01RC00EN019 (Edition C)
APPROVED DEALERS AND DISTRIBUTORS
Club Car’s customer support system offers fast and courteous service. Speak with your dealer or
distributor for:
• Accessories
• Publications
• Replacement Parts
• Technical Advice
• Warranty Work
To find your nearest dealer or distributor:
• Visit www.clubcardealer.com
• Scan the dealer locator Quick Response (QR) code
COMPANY CONTACT INFORMATION
Send written correspondence to:
Club Car, LLC
Attention: Marketing Services
P.O. Box 204658
Augusta, Georgia 30917-4658
United States Of America
SATISFACTION AND FEEDBACK
Let your voice be heard!
Your feedback will help improve our publications. You can access the survey
through any internet-connected device with a web browser. The survey is available
in many different languages.
Scan the Quick Response (QR) code or type the web address http://bit.ly/1w9uFMh
to complete the survey.

CARRYALL 1500 AWD GASOLINE
Operators Manual
TPCC01RC00EN019 (Edition C)
Page iii
NOTICES
VEHICLE MODEL AND SERIAL NUMBER
The vehicle serial number is located on a bar code decal installed near the accelerator.
1. A two-letter code that identifies the vehicle
model.
2. A four-digit code that identifies the model
year and production week the vehicle was
assembled.
3. A unique six-digit number given to each
vehicle built within a specified model year.
PRODUCT INFORMATION NUMBER
The Product Information Number (PIN) is located below the seat on the driver-side.
ROLL-OVER PROTECTIVE STRUCTURE SERIAL NUMBER
The Roll-Over Protective Structure (ROPS) serial number is located behind the seat back on the driver-
side.
LIABILITY AND VEHICLE DESIGN CHANGES
Club Car is not liable for errors in this manual or for incidental or consequential damages that result
from the use of the material in this manual.
Club Car reserves the right to make design changes to vehicles without obligation to make these
changes on units previously sold.
This manual is the original instructions provided by the manufacturer if in English. This manual is a
translation of the original instructions if in any language other than English.
VEHICLE MODIFICATIONS
DANGER MODIFICATIONS OR CHANGES TO THE VEHICLE THAT AFFECT
THE OCCUPANT RETENTION, ELECTRICAL SYSTEM, STABILITY
OR HANDLING OF THE VEHICLE, OR INCREASES THE MAXIMUM
VEHICLE SPEED CAN CAUSE SERIOUS PERSONAL INJURY OR
DEATH.
CAUTION THE FUEL SYSTEM AND ENGINE ON YOUR VEHICLE ARE
DESIGNED AND BUILT TO GOVERNMENT EMISSIONS
STANDARDS. TAMPERING BY DEALERS, CUSTOMERS,
OPERATORS, AND USERS IS STRICTLY PROHIBITED BY LAW.
FAILURE TO COMPLY COULD RESULT IN GOVERNMENT FINES,
REWORK CHARGES, INVALID WARRANTY, LEGAL ACTION, AND
POSSIBLE CONFISCATION OF THE VEHICLE UNTIL REWORK TO
ORIGINAL CONDITION IS COMPLETED. ENGINE SERVICE AND
REPAIRS MUST BE DONE BY A TRAINED TECHNICIAN ONLY.

Page iv
CARRYALL 1500 AWD GASOLINE
Operators Manual
TPCC01RC00EN019 (Edition C)
NOTICE MODIFICATIONS TO THE GOVERNOR WILL VOID THE WARRANTY
AND DAMAGE THE ENGINE AND OTHER COMPONENTS. DO NOT
MODIFY THE GOVERNOR.
MODIFICATIONS TO THE VEHICLE MUST NOT COMPROMISE
COMPLIANCE WITH STATE OR FEDERAL REGULATIONS.
THE DRIVER-SIDE FRAME IS PART OF THE AIR INTAKE SYSTEM.
MODIFICATIONS TO THE FRAME CAN DAMAGE THE ENGINE BY
CONTAMINATING THE AIR INTAKE SYSTEM. DO NOT DRILL INTO
THE DRIVER-SIDE OF THE FRAME.
Modifications made to vehicles or installation of accessories that are not approved by Club Car may
adversely affect the safe operation and performance of the vehicle. These modifications include, but
are not limited to lift kits, seating changes, increased speed and cargo capacity. Club Car does not
recommend any modification of this vehicle except kits and upgrades specifically designed and offered
by Club Car. However, if the vehicle is modified, the modifier shall:
1. arrange for the modification to be designed, tested and implemented by an engineer with expertise
in vehicles and their safety;
2. maintain a permanent record of the design, testing and implementation of the modification;
3. make appropriate changes to the capacity, plate(s), decals, and operation and maintenance
manuals; and
4. apply a permanent and readily visible label on the vehicle stating the vehicle has been modified with
the date of the modification and the name of the entity that made the modification.
The entity making any modification becomes the original equipment manufacturer of the modified
vehicle, assumes liability for the vehicle, and has the responsibilities listed above.
Modifications may void the warranty. Refer to the warranty for more details.
VEHICLE WARRANTY
Warranty information is located in the warranty section of this manual. No other expressed or implied
warranties are contained herein.
Your dealer or distributor examined the vehicle before it was delivered to you. The dealer or distributor
will also supply you a copy of the completed vehicle warranty registration form.
GOVERNMENTAL AND INDUSTRY STANDARDS
U.S.A. FEDERAL VEHICLE SAFETY STANDARDS
The configuration of this vehicle does not comply with United States Of America Federal Motor Vehicle
Safety Standards (FMVSS) for automobiles and FMVSS 500 for low-speed vehicles as it existed on the
date the vehicle was shipped from the Club Car manufacturing facility.
CANADIAN STANDARD ICES-002
This vehicle complies with CAN ICES-2 / NMB-2 as it was on the date the vehicle was shipped from the
Club Car manufacturing facility.
PUBLICATION COPYRIGHT
This manual contains proprietary information that is protected by copyright. All rights are reserved.
Express written consent of Club Car, LLC is necessary to photocopy, replicate, or translate this manual.
The information contained in this publication is subject to change without notice.

CARRYALL 1500 AWD GASOLINE
Operators Manual
TPCC01RC00EN019 (Edition C)
Page v
CONTENTS
INTRODUCTION ........................................................................................................................................I
NOTICES ................................................................................................................................................. III
SECTION 1 – SAFETY INFORMATION ................................................................................................. 9
General Safety Information ................................................................................................................ 10
Note To The Owner ......................................................................................................................... 10
Practice Safety................................................................................................................................ 10
Safety Signal Words ....................................................................................................................... 10
Safety Committee .......................................................................................................................... 11
Vehicle Safety Information.................................................................................................................. 11
Vehicle Safety And Compliance Decals.......................................................................................... 13
Vehicle Safety Features ....................................................................................................................... 16
Multi-Purpose Buzzer ..................................................................................................................... 16
Roll-Over Protective Structure....................................................................................................... 17
Cargo Cage Headrest Adjustment ................................................................................................. 18
Falling Object Protection System................................................................................................... 18
Seat Belts........................................................................................................................................ 18
Battery Safety Information ................................................................................................................. 21
Battery International Safety Symbols ........................................................................................... 22
Lead-Acid Battery Recycling .......................................................................................................... 22
SECTION 2 – INDICATORS, GAUGES, AND DISPLAYS ..................................................................25
Indicator, Gauge, And Display Locations ............................................................................................ 26
Fuel Gauge/Hour Meter ....................................................................................................................... 26
Low Oil Warning Light .......................................................................................................................... 26
Park Brake Indicator Light................................................................................................................... 27
SECTION 3 – VEHICLE CONTROLS.....................................................................................................29
Vehicle Controls Locator ...................................................................................................................... 30
Accelerator Pedal ................................................................................................................................. 31
Brake Pedal .......................................................................................................................................... 31
Choke ................................................................................................................................................... 31
Electric Bed Lift Switch ........................................................................................................................ 31
Fan Switch............................................................................................................................................ 32
Forward / Neutral / Reverse Control ................................................................................................... 32
Hazard Light Switch............................................................................................................................. 32
Headlight Switch.................................................................................................................................. 33
Horn...................................................................................................................................................... 33
IntelliTrak Switch ................................................................................................................................. 33
Key Switch............................................................................................................................................ 33
Park Brake............................................................................................................................................ 34
Park Brake Release .............................................................................................................................. 34
Steering Column Adjustment Lever.................................................................................................... 34
Turn Signal Lever ................................................................................................................................. 35
Windshield Wiper Switch ..................................................................................................................... 35
Modular Cab Controls .......................................................................................................................... 35
Defrost And Heater Switch............................................................................................................. 35
Dome Light Switch ......................................................................................................................... 35
Lower Dash Fan Switch .................................................................................................................. 36
Strobe Light Switch ........................................................................................................................ 36
Upper Cab Fan Switch .................................................................................................................... 36
Windshield Washer Switch ............................................................................................................. 37

Page vi
CARRYALL 1500 AWD GASOLINE
Operators Manual
TPCC01RC00EN019 (Edition C)
SECTION 4 – VEHICLE FEATURES......................................................................................................39
Vehicle Features Description ............................................................................................................... 40
Bucket Seats ........................................................................................................................................ 40
Driver Seat Adjustment ................................................................................................................. 40
Passenger Seat Adjustment........................................................................................................... 40
Electric Bed Lift .................................................................................................................................... 41
Description ..................................................................................................................................... 41
Capacity.......................................................................................................................................... 41
Operation........................................................................................................................................ 41
IntelliTrak System................................................................................................................................ 42
Modular Cab ......................................................................................................................................... 42
Mud Tire Option ................................................................................................................................... 42
Tilt Cargo Bed....................................................................................................................................... 42
Description ..................................................................................................................................... 42
Operation........................................................................................................................................ 43
12-Volt Power Receptacle.................................................................................................................... 44
Winch ................................................................................................................................................... 44
SECTION 5 – VEHICLE SPECIFICATIONS.........................................................................................45
Dimensions .......................................................................................................................................... 46
Performance......................................................................................................................................... 46
Tires ..................................................................................................................................................... 46
Gasoline Engine ................................................................................................................................... 47
Battery ................................................................................................................................................. 47
Brakes .................................................................................................................................................. 47
Front Differential ................................................................................................................................. 47
Rear Differential................................................................................................................................... 47
Transmission ........................................................................................................................................ 47
Vehicle Weights And Load Capacities.................................................................................................. 47
SECTION 6 – VEHICLE OPERATION ..................................................................................................51
Daily Pre-Operational Safety And Performance Checks..................................................................... 53
Overview......................................................................................................................................... 53
Daily Pre-Operational Safety Checklist ......................................................................................... 54
Vehicle Performance Inspection .................................................................................................... 55
Vehicle Movement................................................................................................................................ 56
Overview......................................................................................................................................... 56
Engine Start.................................................................................................................................... 56
Turn Off Engine ............................................................................................................................... 57
Forward Movement ........................................................................................................................ 57
Reverse Movement......................................................................................................................... 58
Slow Or Stop The Vehicle ............................................................................................................... 58
Park The Vehicle ............................................................................................................................. 59
Driving Conditions ............................................................................................................................... 59
Uphill Slope..................................................................................................................................... 59
Side Hill Slope................................................................................................................................. 60
Downhill Slope ................................................................................................................................ 60
Over Obstacles ............................................................................................................................... 61
Below Obstacles ............................................................................................................................. 61
Night Time ...................................................................................................................................... 61
Through Water................................................................................................................................ 62
With Cargo ...................................................................................................................................... 62
SECTION 7 – VEHICLE MAINTENANCE .............................................................................................65
Disable The Vehicle .............................................................................................................................. 67
Vehicle Cleaning................................................................................................................................... 67
Windshield ...................................................................................................................................... 67
Vehicle Exterior .............................................................................................................................. 67

CARRYALL 1500 AWD GASOLINE
Operators Manual
TPCC01RC00EN019 (Edition C)
Page vii
Vehicle Interior ............................................................................................................................... 68
Maintenance Schedule ........................................................................................................................ 68
Overview......................................................................................................................................... 68
Service Schedule ............................................................................................................................ 68
Maintenance Tasks............................................................................................................................... 70
Air Filter .......................................................................................................................................... 70
Brake Fluid Level Inspection .......................................................................................................... 71
Engine Oil........................................................................................................................................ 72
Front Differential Fluid Level Inspection........................................................................................ 76
Refuel.............................................................................................................................................. 77
Lift The Vehicle ............................................................................................................................... 78
Lower The Vehicle........................................................................................................................... 80
Rear Differential Fluid Level Inspection......................................................................................... 82
Spark Plug....................................................................................................................................... 83
Tire Pressure Measurement ........................................................................................................... 84
Transmission Inspection ................................................................................................................ 84
Wheel Assembly ............................................................................................................................. 85
SECTION 8 – BATTERY MAINTENANCE ............................................................................................87
Battery Cleaning .................................................................................................................................. 88
Battery Charging ................................................................................................................................. 88
Jump Start With Battery Charger .................................................................................................. 88
Battery Electrical Connection .............................................................................................................. 89
Disconnect ...................................................................................................................................... 89
Connect........................................................................................................................................... 89
SECTION 9 – TRANSPORT AND TOW.................................................................................................91
Prepare The Vehicle To Be Towed......................................................................................................... 92
Towing A Trailer Or Vehicle .................................................................................................................. 93
Vehicle Transport Preparation ............................................................................................................. 93
Vehicle Transport Recovery ................................................................................................................. 94
SECTION 10 – EXTENDED STORAGE .................................................................................................95
Extended Storage Preparation ............................................................................................................ 96
Return To Service From Extended Storage ......................................................................................... 98
SECTION 11 – WARRANTIES ........................................................................................................... 101
Limited Warranty ............................................................................................................................... 102
Warranty ....................................................................................................................................... 102
Warranty Timeframe .................................................................................................................... 102
Exclusions..................................................................................................................................... 103
Voiding Of Warranty ..................................................................................................................... 103
Sole Remedy................................................................................................................................. 104
Disclaimer..................................................................................................................................... 104
No Consequential Damages......................................................................................................... 104
How To Make A Warranty Claim ................................................................................................... 104
Federal Emissions Component Defect Warranty .............................................................................. 105
Warranty Coverage ...................................................................................................................... 105
Warranty Period............................................................................................................................ 105
Parts Covered ............................................................................................................................... 105
Distribution Center ....................................................................................................................... 106
Warranty Service.......................................................................................................................... 106
What Is Not Covered .................................................................................................................... 107
Owner’s Responsibilities .............................................................................................................. 107
Things To Know About The Emission Control System Warranty Maintenance And
Repairs.......................................................................................................................................... 107
How To Make A Claim ................................................................................................................... 108
California Evaporative Emission Control Warranty Statement ........................................................ 108

Page viii
CARRYALL 1500 AWD GASOLINE
Operators Manual
TPCC01RC00EN019 (Edition C)
Your Warranty Rights And Obligations......................................................................................... 108
Manufacturer’s Warranty Coverage............................................................................................. 108
Owner’s Warranty Responsibilities .............................................................................................. 108
Defects Warranty Coverage ......................................................................................................... 109
Evaporative Emissions Warranty Parts List ................................................................................. 110

1SAFETY INFORMATION
CARRYALL 1500 AWD GASOLINE
Operators Manual
TPCC01RC00EN019 (Edition C)
Page 9
Safety Information
Notices 1

Page 10
CARRYALL 1500 AWD GASOLINE
Operators Manual
TPCC01RC00EN019 (Edition C)
GENERAL SAFETY INFORMATION
This vehicle is designed and intended to transport people and cargo in off road applications including
commercial, industrial and agriculture. Operation on hard, improved surfaces should be limited.
Always adhere to local laws and regulations pertaining to the use of the vehicle.
Only operate this vehicle as described in this manual. Speak with your local dealer or distributor for
changes, additions, or modifications that are necessary to comply with local laws and regulations
pertaining to the use of the vehicle.
Any vehicle can be used in a variety of usages outside of the manufacturer’s intent. Club Car cannot
anticipate and warn for every possible usage condition. Therefore, the operator must exercise good
sense and judgement and must operate the vehicle in an appropriate manner for the way in which the
vehicle is being used.
PRACTICE SAFETY
101960501
WARNING
!
ROTATING PARTS AND BURN RISK
Rotating parts can cause serious injury.
Keep body, hands, hair, and clothes away
from rotating parts.
Hot surfaces can cause serious burns.
Allow to cool before servicing.
Signal words (DANGER, WARNING, CAUTION, and NOTICE)
and safety messages are in this manual and on safety
decals. Read, understand, and obey all instructions, safety
precautions, and safety decals before vehicle operations.
Replace missing, damaged, or unreadable safety decals
immediately to prevent possible property damage, personal
injury, or death. Purchase replacement safety decals from
your dealer or distributor.
Know and understand all laws and regulations for vehicle
operation in your area.
Speak with your dealer or distributor if you have questions
about material contained in this manual or the vehicle.
SAFETY SIGNAL WORDS
Signal words (DANGER, WARNING, CAUTION, and NOTICE) and safety messages are in this manual
and on safety decals. Read, understand, and obey all instructions, safety precautions, and safety
decals before vehicle operations.
Safety messages are necessary and must be obeyed.
The safety alert symbol is used to alert you to possible personal injury hazards.
Obey all safety messages that follow this symbol to prevent possible injury or
death.
1Safety Information
General Safety Information

CARRYALL 1500 AWD GASOLINE
Operators Manual
TPCC01RC00EN019 (Edition C)
Page 11
SAFETY SIGNAL WORD SIGNIFICANCE
DANGER
A DANGER identifies a hazardous situation which will result in
death or serious injury.
WARNING
A WARNING identifies a hazardous situation which could result
in death or serious injury.
CAUTION
A CAUTION identifies a hazardous situation which could result
in minor or moderate injury.
NOTICE
A NOTICE identifies a hazardous situation which could result in
property damage.
SAFETY COMMITTEE
If the vehicle is rented or part of a fleet, Club Car recommends a safety committee. The primary
concern of the safety committee is safe vehicle operation.
Safety committee objectives include:
• Approve vehicle operation areas.
• Identify all hazards.
• Identify who is approved to operate the vehicle.
• Keep the vehicles in a safe and serviceable condition.
• Supply instructions on safe vehicle operation.
• Visually show all hazards.
VEHICLE SAFETY INFORMATION
DANGER FAILURE TO OBEY INSTRUCTIONS IN THIS MANUAL CAN CAUSE
PROPERTY DAMAGE, SERIOUS PERSONAL INJURY, OR DEATH.
BEFORE YOU OPERATE THE VEHICLE OR DO THE SERVICING OF
THE VEHICLE, READ AND FULLY UNDERSTAND THE OWNER’S
MANUAL.
CLUB CAR VEHICLES ARE NOT RATED FOR OPERATION IN
EXPLOSIVE AREAS. THE VEHICLE OR BATTERY CHARGER CAN
CAUSE FLAMMABLE MATERIAL AND FUME IGNITION. DO NOT
OPERATE THE VEHICLE OR BATTERY CHARGER NEAR FLAMMABLE
MATERIALS AND FUMES.
Safety Information
Vehicle Safety Information 1

Page 12
CARRYALL 1500 AWD GASOLINE
Operators Manual
TPCC01RC00EN019 (Edition C)
THE VEHICLE DOES NOT GIVE PROTECTION FROM LIGHTNING,
FLYING OBJECTS, OR OTHER STORM RELATED HAZARDS. DO NOT
OPERATE THE VEHICLE IN STORMS. STOP THE VEHICLE. GET OUT
OF THE VEHICLE IMMEDIATELY AND FIND A SHELTER IN
ACCORDANCE WITH APPLICABLE SAFETY GUIDELINES FOR
YOUR LOCATION IF IN A STORM.
UNINTENDED VEHICLE OPERATION CAN CAUSE SERIOUS
PERSONAL INJURY OR DEATH. MAKE SURE THAT CHILDREN ARE
ALWAYS SUPERVISED IN AND AROUND THE VEHICLE.
A WEAK CAB STRUCTURE WILL CAUSE SERIOUS PERSONAL
INJURY OR DEATH. DO NOT REMOVE ANY COMPONENT OF THE
CAB FRAME STRUCTURE. DO NOT CHANGE ANY COMPONENT OF
THE CAB FRAME STRUCTURE.
A WEAK ROPS STRUCTURE CAN CAUSE SERIOUS PERSONAL
INJURY OR DEATH. DO NOT REMOVE ANY COMPONENT OF THE
ROPS STRUCTURE. DO NOT CHANGE ANY COMPONENT OF THE
ROPS STRUCTURE.
DO NOT OPERATE THE VEHICLE UNDER THE INFLUENCE OF
ALCOHOL, DRUGS, MEDICATIONS, OR WHILE DISTRACTED.
WARNING ELECTRICAL SHORTS CAN CAUSE A FIRE, ELECTRICAL SHOCK,
SERIOUS PERSONAL INJURY, OR DEATH. PREVENT CONTACT
BETWEEN POSITIVE VOLTAGE AND THE GROUND CIRCUIT. USE
INSULATED TOOLS.
A HOT ENGINE AND EXHAUST SYSTEM WILL CAUSE SERIOUS
BURNS. DO NOT TOUCH A HOT ENGINE OR EXHAUST. BEFORE
SERVICING, LET THE ENGINE AND EXHAUST SYSTEM COOL.
TO HELP PREVENT BEING HIT, DO NOT STAND IN FRONT OF OR
BEHIND THE VEHICLE.
ONLY ONE PERSON PER BUCKET SEAT. ONLY RIDE ON THE
BUCKET SEATS. DO NOT LET PEOPLE RIDE ON ANY PART OF THE
VEHICLE THAT IS NOT EQUIPPED WITH A SEAT. DO NOT LET A
PASSENGER HOLD A CHILD IN HIS OR HER LAP WHILE THE
VEHICLE MOVES.
ONLY TWO PERSONS PER BENCH SEAT. ONLY RIDE ON THE
BENCH SEAT. DO NOT LET PEOPLE RIDE ON ANY PART OF THE
VEHICLE THAT IS NOT EQUIPPED WITH A SEAT. DO NOT LET A
PASSENGER HOLD A CHILD IN HIS OR HER LAP WHILE THE
VEHICLE MOVES.
ONLY TRAINED TECHNICIANS SHOULD SERVICE OR REPAIR THE
VEHICLE. ANYONE DOING EVEN SIMPLE REPAIRS OR SERVICE
SHOULD HAVE KNOWLEDGE AND EXPERIENCE IN ELECTRICAL
AND MECHANICAL REPAIR. THE APPROPRIATE INSTRUCTIONS
MUST BE USED WHEN PERFORMING MAINTENANCE, SERVICE, OR
ACCESSORY INSTALLATION.
CAUTION EXTENDED OPERATION OF ELECTRICAL ACCESSORIES WITH OR
WITHOUT THE ENGINE ON CAN DISCHARGE THE BATTERY AND
CAUSE THE VEHICLE TO TURN OFF. THE OPERATOR AND
PASSENGERS CAN BECOME STRANDED. KEEP THE TOTAL DRAW
OF ELECTRICAL ACCESSORIES BELOW THE CHARGING SYSTEM
CAPACITY RATING.
1Safety Information
Vehicle Safety Information

CARRYALL 1500 AWD GASOLINE
Operators Manual
TPCC01RC00EN019 (Edition C)
Page 13
ACCESSORIES ATTACHED TO THE BED SIDES CAN ADD WIDTH TO
THE VEHICLE, HIT NEARBY PERSONS OR OBJECTS, AND CAUSE
PROPERTY DAMAGE AND SERIOUS PERSONAL INJURY. USE
CAUTION WHEN OPERATING THE VEHICLE WITH ACCESSORIES
ATTACHED TO THE BED SIDES.
IF THE CAB HAS DAMAGE, DO NOT OPERATE THE VEHICLE. DO
NOT TRY TO REPAIR THE DAMAGED PARTS. REPLACE THE
DAMAGED PARTS.
IF THE ROPS HAS DAMAGE, DO NOT OPERATE THE VEHICLE. DO
NOT TRY TO REPAIR THE DAMAGED PARTS. REPLACE THE
DAMAGED PARTS.
VEHICLE SAFETY AND COMPLIANCE DECALS
WARNING MAKE SURE ALL OF THE SAFETY AND OPERATION DECALS ARE IN
THE CORRECT LOCATION ON THE VEHICLE. REPLACE THE SAFETY
AND OPERATION DECALS THAT ARE MISSING OR DAMAGED.
Understand and obey all safety decals. The instructions on these safety decals must be followed in
order to prevent the risk of dangerous personal injury or property damage.
Use a soft moist cloth to clean the decals. Do not use solvents, gasoline, or other chemicals to clean
the decals. Do not pressure wash decals.
Safety Information
Vehicle Safety Information 1

Page 14
CARRYALL 1500 AWD GASOLINE
Operators Manual
TPCC01RC00EN019 (Edition C)
• Read and understand the winch Operators Manual before operating.
• Wire rope can break without warning. Consult the wire rope manufacturer for
wire rope ratings and maintenance procedures.
• Always keep a safe distance from the winch and wire rope while under a load.
• Stand to the side and away from the vehicle when operating the winch.
• Use the remote operation switch for winch control.
WARNING
!
THE SNAP BACK OF A BROKEN WIRE ROPE CAN CAUSE SERIOUS INJURY
102231601
!WARNING
OPERATING INSTRUCTIONS
• Place vehicle in NEUTRAL (N) and push the brake pedal.
• Diesel vehicles: If required, turn the key to PREHEAT and hold
for 10 to15 seconds.
• Turn the key to START and hold until engine starts.
• Select FORWARD (F) or REVERSE (R) only when stopped and
engine at idle.
• Disengage the park brake.
• Vehicle will start moving when accelerator pedal is pushed.
• Slowly push the accelerator pedal to increase speed.
• To stop, release accelerator pedal and push the brake pedal.
Before using vehicle, read owner’s manual and vehicle
safety warnings. Study and understand controls.
TO OPERATE
• Make sure wheels are turned in desired direction and path is clear.
Before leaving vehicle:
• Engage the park brake to lock wheels.
• Place the vehicle in NEUTRAL (N).
• Turn the key to OFF and remove key.
UNINTENDED VEHICLE MOVEMENT CAN CAUSE
SERIOUS INJURY OR DEATH.
102884301
1. Winch Safety Warning Decal (Optional
Equipment) 2. Operating Instructions Decal
WARNING
!
102884401_B
• Vehicle to be operated by licensed and authorized persons only.
• Use in authorized areas only.
• One (1) person per bucket seat maximum.
• Two (2) persons per bench seat maximum.
• Operate from driver’s seat only.
• Do not start vehicle until all occupants are fully seated.
• Drive slowly in turns and straight up and down slopes.
• Fasten seat belt and remain fully seated while moving.
• Hold on and keep entire body inside vehicle while moving.
• Never attempt jumps and avoid extreme braking in reverse.
• Do not leave children unattended on vehicle at anytime.
• Children requiring a child safety seat must not ride in vehicle.
• Never operate while distracted or under the influence of
alcohol or drugs.
UNINTENDED MOVEMENT, ROLLOVERS, OR FALLING OUT
CAN CAUSE SERIOUS INJURY OR DEATH.
47676144001A
The engine will stop
when the park brake
is engaged and the
Forward / Neutral /
Reverse control (FNR)
is set to F or R.
Disengage the park
brake before setting
the FNR to F or R.
NOTICE
3. Rollover Warning Decal 4. Park Brake Notice Decal
1Safety Information
Vehicle Safety Information

CARRYALL 1500 AWD GASOLINE
Operators Manual
TPCC01RC00EN019 (Edition C)
Page 15
WARNING
!
UNDER
16
YOUNG DRIVERS INCREASE CHANCE OF DEATH
• Young drivers may not be able to control vehicle.
• No drivers younger than 16 years old.
• Do not leave children unattended at any time.102459401
WARNING
• Do not modify or remove Roll-over Protective Structure (ROPS).
• Replace ROPS if damaged. Do not attempt repair.
• Use seat belts during operation. Do not jump from vehicle.
• Keep away from drop-offs, steep slopes, and unstable
surfaces.
102961201
5. Young Driver Warning Decal (with ROPS) 6. Roll-Over Protective Structure (ROPS)
Warning Decal
GASOLINE EXPLOSION / FIRE CAN CAUSE SERIOUS
INJURY OR DEATH
WARNING
• Turn fuel valve on ( ) during operation and off ( ) during
storage or transport.
• No smoking near fuel or fuel tank.
• No sparks or open flame near fuel tank.
• Stop engine and allow to cool before refueling.
101547601
WARNING
STAYCLEAR
101609401
!
CRUSHAREA
7. Fuel Warning Decal 8. Crush Area Warning Decal
WARNING
ROTATING PARTS
Rotating parts can cause serious injury. Keep body,
hands, hair, and clothes away from rotating parts.
102460201
WARNING
CRUSH AREA STAY CLEAR
Can cause serious injury or
death.
Remove bed before servicing
lift system.
101570401
9. Rotating Parts Warning Decal 10. Electric Bed Lift Warning Decal (Optional
Equipment)
Safety Information
Vehicle Safety Information 1

Page 16
CARRYALL 1500 AWD GASOLINE
Operators Manual
TPCC01RC00EN019 (Edition C)
MAXIMUM TONGUE WEIGHT
150 lb (68 kg)
NOTICE
101155301
WARNING
BURN RISK
Hot surfaces can cause
serious burns. Allow to cool
before servicing.102459001
11. Trailer Hitch Tongue Weight Notice Decal 12. Hot Manifold Warning Decal
L
A
T
C
H
O
P
E
N
WARNING
!
CRUSH HAZARD CAN CAUSE SERIOUS INJURY
Keep hands clear when closing cargo bed.
102459301
WARNING
BURN RISK
Hot surfaces can cause serious burns. Allow to cool
before servicing.
ROTATING PARTS
Rotating parts can cause serious injury. Keep body,
hands, hair, and clothes away from rotating parts.
102459501
13. Bed Latch Warning Decal 14. Rotating/Hot Parts Warning Decal
WARNING
!
ELECTRICAL SHOCK HAZARD
Electrical shock can cause serious injury. Do not
contact positive (+) battery post or cable to frame.
Disconnect negative (-) battery cable first.
Negative frame ground. 102459101
BURN RISK
Hot surfaces can cause serious burns. Allow to cool
before servicing. 102458901
WARNING
15. Ground Warning Decal 16. Hot Surface Warning Decal
ROLLOVERS CAN CAUSE SERIOUS INJURY OR DEATH
• Place cargo forward in the cargo bed and distribute evenly side to side. Secure load.
• On uneven or steep terrain, reduce speed and load.
• Avoid stopping on or backing down steep hills.
• Avoid top-heavy loads.
VEHICLE LOADING
!WARNING !WARNING
RIDING IN THE CARGO
BED CAN CAUSE SERIOUS
INJURY OR DEATH
Do not stand, sit, or ride in the
cargo bed
NOTICE
• Read and understand the Operators Manual and safety decals.
• 800 lb (363 kg) maximum cargo load. Includes cargo, bed load,
optional equipment, and trailer tounge weight.
• 1200 lb (544 kg) vehicle rated capacity on a level surface.
Includes occupants and cargo load. 103202601
17. Vehicle Loading Instructions Decal (standard)
NOTICE
• Read and understand the Operators Manual and safety decals.
• 1050 lb (476 kg) maximum cargo load. Includes cargo, bed load,
optional equipment, and trailer tounge weight.
• 1450 lb (658 kg) vehicle rated capacity on a level surface. Includes
occupants and cargo load.
ROLLOVERS CAN CAUSE
SERIOUS INJURY OR DEATH
• Place cargo forward in the cargo bed and distribute
evenly side to side. Secure load.
• On uneven or steep terrain, reduce speed and load.
• Avoid stopping on or backing down steep hills.
• Avoid top-heavy loads. 103210401
!WARNING !WARNING
FALLING OFF
CAN CAUSE SERIOUS
INJURY OR DEATH
• Do not ride in the cargo bed
18. Vehicle Loading Instructions Decal (high capacity option)
VEHICLE SAFETY FEATURES
MULTI-PURPOSE BUZZER
The vehicle comes equipped with a multi-purpose buzzer. The multi-purpose buzzer makes an audible
tone when:
• The Forward / Neutral / Reverse control (FNR) is set to R.
1Safety Information
Vehicle Safety Features

CARRYALL 1500 AWD GASOLINE
Operators Manual
TPCC01RC00EN019 (Edition C)
Page 17
ROLL-OVER PROTECTIVE STRUCTURE
DANGER DO NOT REMOVE OR MODIFY ANY COMPONENT OF THE ROLL-
OVER PROTECTIVE STRUCTURE (ROPS). DOING SO WILL RESULT
IN VOIDING THE ROPS CERTIFICATION AND COULD WEAKEN
THE ROPS, RESULTING IN SERIOUS PERSONAL INJURY OR
DEATH.
OPERATING THE VEHICLE WITH THE ROLL-OVER PROTECTIVE
STRUCTURE (ROPS) REMOVED CAN CAUSE PROPERTY DAMAGE,
SERIOUS PERSONAL INJURY, OR DEATH. DO NOT OPERATE THE
VEHICLE WITH THE ROPS REMOVED.
OBJECTS MAY FALL DURING TRANSPORT RESULTING IN
SERIOUS PERSONAL INJURY OR DEATH. DO NOT STORE OR
TRANSPORT OBJECTS BY PLACING ON TOP OF ROPS OR BY
SUSPENDING FROM ROPS.
DO NOT OPERATE THE VEHICLE IF THE ROLL-OVER PROTECTIVE
STRUCTURE (ROPS) IS DAMAGED. IF THE ROPS IS DAMAGED,
REPLACE THE STRUCTURE. DO NOT ATTEMPT TO REPAIR.
DO NOT USE THE SEAT BELTS ON A VEHICLE THAT IS NOT
EQUIPPED WITH ROLL-OVER PROTECTIVE STRUCTURE (ROPS).
DOING SO COULD RESULT IN PROPERTY DAMAGE, SERIOUS
PERSONAL INJURY, OR DEATH.
WARNING THE ROLL-OVER PROTECTIVE STRUCTURE (ROPS) MUST BE
PROPERLY INSTALLED BEFORE OPERATING THE VEHICLE. THE
MANUFACTURER STRONGLY URGES THAT THE VEHICLE'S
OCCUPANTS BE PROPERLY RESTRAINED AT ALL TIMES WITH THE
SEAT BELTS PROVIDED.
The Roll-Over Protective Structure (ROPS) on this vehicle meets OSHA 1928.53 roll-over performance
requirements. Always have your approved dealer or distributor fully inspect the ROPS if it becomes
damaged.
Safety Information
Vehicle Safety Features 1

Page 18
CARRYALL 1500 AWD GASOLINE
Operators Manual
TPCC01RC00EN019 (Edition C)
CARGO CAGE HEADREST ADJUSTMENT
1. Remove the thumb screws (1).
2. Adjust the headrest (2).
NOTICE DAMAGE CAN OCCUR IF THE HEADREST HARDWARE IS TOO
TIGHT. DO NOT TIGHTEN THE HEADREST HARDWARE TOO MUCH.
3. Install and tighten the thumb screws with your hand.
FALLING OBJECT PROTECTION SYSTEM
The Falling Object Protection System (FOPS) protects the vehicle occupants from falling debris.
The FOPS is not a Roll-Over Protective Structure (ROPS).
SEAT BELTS
ABOUT SEAT BELTS
DANGER A SEAT BELT CAN DECREASE PERSONAL INJURY AND EJECTION
DURING BRAKING, A COLLISION, OR ROLL-OVER. ALWAYS USE
THE SEAT BELT. STAY SEATED WHILE THE VEHICLE OPERATES.
Note: Seat belts cannot fully protect you in every crash but can decrease your risk of serious injury.
Seat belts are an important safety feature on your vehicle. Seat belts help protect you in almost every
type of crash:
• Frontal impacts
1Safety Information
Vehicle Safety Features