Ingersoll-Rand 5696-1 User manual

OPERATOR’S MANUAL 5696-1
RELEASED: 2-4-03
REVISED:
(REV. A)
INCLUDE MANUALS: 569X Basic Pump (pn 97999Ć10 6), 6 6077ĆX Z" Swivel (pn 97999Ć42), 6 610 Control Handle
(pn 97999Ć115), SĆ6 GENERAL INFORMATION (pn 97999Ć625)
INCLUDING: SPECIFICATIONS, SERVICE KITS, PLACING INTO SERVICE, TROUBLESHOOTING
5696-1 GREASE PUMP SYSTEM
SPECIFICATIONS
Model Series 5696Ć1. . . . . . . . . . . . . . . . . .
Type Air Operated Grease Pump,. . . . . . . . . . . . . . . . . . . . . . . .
Portable 5 lb. Bucket System
Ratio 50:1. . . . . . . . . . . . . . . . . . . . . . . .
Air Motor Diameter " (7.62 cm). . . . . . . . . . . . .
Stroke (Double acting) " (7.62 cm). . . . . . . . . .
Air Inlet (female) 1/4 Ć 18 N.P.T.F.. . . . . . . . . . . . . .
Material Outlet (female) /8 Ć 18 N.P.T.F.. . . . . . . .
Pump Construction Carbon Steel. . . . . . . . . . .
Dimensional Data 29" (7 7 mm). . . . . . . . . . . . . .
Weight 0.7 lbs (12 kgs). . . . . . . . . . . . . . . . . . . . . . .
PER ORMANCE
Air Inlet Pressure Range 0 Ć 150 p.s.i. (0 Ć 10. bar). . . . . . . . .
luid Pressure Range 0 Ć 7500 p.s.i. (0 Ć 517 bar). . . . . . . . . . .
Displacement In3 Per Cycle 0.875. . . . . . .
Volume / Cycle 0.48 oz. (14. ml). . . . . . . . . . . . . . . . .
Cycles Per Lb. 0. . . . . . . . . . . . . . . . .
Maximum Delivery / Minute 7.5 lbs ( .4 kg). . . . . . .
Noise Level @ 100 p.s.i. 85 db(A). . . . . . . . . .
SERVICE KITS
•637386 Pump Rebuild Kit. Includes the necessary soft parts for
normal service of the entire pump.
•Use only genuine IRR replacement parts to assure compatible presĆ
sure rating and longest service life.
GENERAL DESCRIPTION
5696Ć1 Portable Grease Pump System. Includes the 50:1 grease pump,
handle, follower plate and drum cover plus material hose and gun.
IMPORTANT
This is one of five documents which support the pump system. ReĆ
placement copies of these forms are available upon request.
=5696Ć1 Model Operator's Manual (pn 97999Ć10 7)
-569X Model Operator's Manual (pn 97999Ć10 6)
-636077ĆX Z" Swivel (pn 97999Ć42)
-636103 Control Handle (pn 97999Ć115)
-SĆ633 General Information Lubrication Piston Pumps (pn 97999-625)
OPERATING AND SAFETY PRECAUTIONS
WARNING READ THE GENERAL IN ORMATION MANUAL
INCLUDED OR OPERATING AND SA ETY PRECAUTIONS
AND OTHER IMPORTANT IN ORMATION.
PUMP DATA
MODEL 5696Ć1
29"
(737 mm)
1
2
4
7
8
5
6
Figure 1
MAJOR COMPONENTS
Item Description (size in inches) (Qty) Part No.
1Basic 50:1 Grease Pump (1) 5696
2 Handle (1) 94334
3 Adapter (1/8 Ć 27 x 3/8 Ć 18 N.P.T. .) (1) 76493
4Cover & Hardware (1) 94420
5ollower Plate (1) 640095Ć2ĆB
610' Material Hose (1) 624201Ć10
7Grease Gun (1) 636103
8Z Ć Swivel (1) 636077
E2003 DPRINTED IN U.S.A.
&[phone] DFAX [phone]
INGERSOLL-RAND COMPANY
P.O. BOX 151 D ONE ARO CENTER D BRYAN, OHIO 4 506Ć0151

5696Ć1
PAGE 2 O 2
PLACING INTO SERVICE
WARNING EXCESSIVE INLET PRESSURE. Can cause exĆ
plosion resulting in severe injury or death. Do not exceed maxiĆ
mum operating pressure of 7500 p.s.i. (517.2 bar) at 150 p.s.i.
(10.3 bar) inlet air pressure. Do not run pump without using a
regulator to limit air supply pressure to the pump.
PUMP RATIO X
INLET PRESSURE TO PUMP MOTOR =MAXIMUM PUMP LUID PRESSURE
Pump ratio is an expression of the relationship between the pump motor area and
the lower pump end area. EXAMPLE: When 150 p.s.i. (10. bar) inlet pressure is
supplied to the motor of a 50:1 ratio pump it will develop a maximum of 7500 p.s.i.
(517.2 bar) fluid pressure (at no flow) - as the fluid control is opened, the flow rate
will increase as the motor cycle rate increases to keep up with the demand.
WARNING EXCESSIVE MATERIAL PRESSURE. Can cause
equipment failure resulting in severe injury or property damĆ
age. Do not exceed the maximum material pressure handling
capability of any component in the system.
Thermal expansion hazard. This can occur when the fluid in the maĆ
terial line is exposed to elevated temperatures. Example: Material
line located in a nonĆinsulated roof area can warm due to sunlight.
Install a pressure relief valve in the pumping system if this condition
could exist.
AIR AND LUBRICATION REQUIREMENTS
Filtered air will help extend the life of the pump, allowing the pump to opĆ
erate more efficiently and yield longer service life to moving parts and
mechanisms.
•Use an air line filter to provide good quality clean and dry air, install it
up stream from the air regulator.
•Use an air regulator on the air supply to control the pump cycle rate,
install the regulator as close as possible to the pump.
•In most installations lubrication is not required. If the pump needs to
have lubrication, install an air line lubricator between the pump and
the air regulator and supply it with a good grade of nonĆdetergent oil
or other lubricant compatible with Nitrile seals. Set at a rate not to
exceed one drop per minute.
INSTALLATION
Assemble components included in the package as shown in figure 1.
NOTE: In rigid plumbing applications, use flexible material and air supĆ
ply hoses when attaching the pump to prevent damage by vibration.
1. Thread the pump bung adapter into the pump cover, insert the pump
into the bung and then secure with the thumb screws provided.
2. Install the handle and secure with the four nuts provided with the
cover.
. Install the outlet adapter, material hose, swivel and gun.
4. Lay the follower on top of a full bucket of grease, feed the lower
pump end into the follower and secure the cover with the thumb
screws.
5. Attach the coupler to the air supply hose and the connector to the
pump air inlet adapter.
6. Connect the material hose to the pump outlet. Tighten all fittings.
Use caution not to damage threads.
OPERATION
STARTĆUP
1. Turn the air regulator to 0" pressure setting. Connect the air hose.
2. Prime the pump by cycling slowly, raising the pressure to 20 Ć 0
p.s.i. (1.4 Ć 2.1 bar). Cycle the pump until the test grease and any
trapped air has been purged from the system.
. Close the dispensing device. Allow the pump to build line pressure
and stall. Check for any leaks and reĆtorque fittings if needed. Adjust
air pressure upward as required for the application.
NOTICE: If the pump does not prime soon after initial startĆup, establish
what the problem is to prevent unnecessary damage to the pump plungĆ
er.
SHUTDOWN
•Disconnect the air supply from the pump if it is to be inactive for a few
hours. Open the dispensing device to relieve line pressure.
SERVICE
Refer to the basic pump manual for service instructions which also covĆ
ers disassembly and reassembly for installation of the rebuild kit.
TROUBLE SHOOTING
If the pump does not cycle or will not deliver material.
•Be certain to check for nonĆpump problems including kinked, restricĆ
tive or plugged inlet / outlet hose or dispensing device. Depressurize
the pump system and clean out any obstructions in the inlet / outlet
material lines.
•Check all seals, including track gaskets.
PN 97999Ć1037