Ingersoll-Rand ARO PM05R-B Series User manual

OPERATOR’S MANUAL PM05R-XXX-XXX-BXX
INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE RELEASED: 9-20-07
REVISED: 7-23-21
(REV: L)
1/2" DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
INGERSOLL RAND COMPANY INC
209 NORTH MAIN STREET – BRYAN, OHIO 43506
[phone] FAX [phone] © 2021 CCN 15282379
arozone.com
SERVICE KITS
Refer to Model Description Chart to match the pump mate-
rial options.
637427-XX for uid section repair (see page 5).
637428 for air section repair (see page 7).
PUMP DATA
Models............. see Model Description Chart for “-XXX”
Pump Type......... Air Operated Double Diaphragm
Material............ see Model Description Chart
Weight ........................... 14.40 lbs (6.53 kgs)
Maximum Air Inlet Pressure ..... 100 psig (6.9 bar)
Maximum Material Inlet Pressure 10 psig (0.69 bar)
Maximum Outlet Pressure ....... 100 psig(6.9 bar)
Air Consumption @ 40 psig....... 1 cfm / gallon (approx.)
Maximum Flow Rate (ooded inlet) 12.0 gpm (45.4 lpm)
Displacement / Cycle @ 100 psig. 0.039 gal. (0.15 lit.)
Maximum Particle Size .......... 3/32” dia. (2.4 mm)
Maximum Temperature Limits (Diaphragm / Ball / Seat
material)
E.P.R. / EPDM...............-60° to 280° F (-51° to 138° C)
Hytrel® ....................-20° to 180° F (-29° to 82° C)
Nitrile .....................10° to 180° F (-12° to 82° C)
Polypropylene ............. 32° to 175° F (0° to 79° C)
Santoprene®...............-40° to 225° F (-40° to 107° C)
PTFE. . . . . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)
Viton® .....................-40° to 350° F (-40° to 177° C)
Dimensional Data.............see page 9
Noise Level @ 70 psig, 60 cpm . 75.0 dB(A)

The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (LA
eq
) to meet the intent of ANSI
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.
Figure 1

Page 2 of 12 PM05R-XXX-XXX-BXX (en)
MODEL DESCRIPTION CHART
Model Code Explanation PM05 R -CSS-SXX-BXX
Center Body Material
R - Polypropylene
Fluid Connection
Fluid Caps and Manifold Material
S- Stainless Steel
Hardware Material
S- Stainless Steel
Seat Material
S- Stainless Steel
Ball Material
M- Medical Grade Santoprene
S- Stainless Steel
T- PTFE
Diaphragm Material
L- Long Life PTFE
T- PTFE / Santoprene
Revision
B- Revision
Specialty Code 1 (Blank if no Speciality Code)
B- Solenoid 12 VDC, 24 VAC AND 22 VAC
D- Solenoid 24 VDC, 48 VAC AND 44 VAC
A- Solenoid 120 VAC,110 VAC AND 60 VDC
C- Solenoid 240 VAC, 220 VAC AND 120 VDC
G- Solenoid 12 VDC ATEX / IECex
H- Solenoid 24 VDC ATEX / IECex
K- Solenoid 220 VAC ATEX / IECex
N- Solenoid with no Coil
P- Ported Motor (No major valve)
Specialty Code 2 (Blank if no Speciality Code)
NOTICE: All possible options are shown in the chart, however, certain combinations may not be recommended.
Consult a representative or the factory if you have questions concerning availability.
G- End of Stroke ATEX / IECex / NEC / CEC
F- End of Stroke feedback
E- End of Stroke feedback + Leak Detection
R- End of Stroke NEC
H- End of Stroke + Leak Detection ATEX / IECex / NEC / CEC
L- Leak Detection
M-
Leak Detection ATEX / IECex / NEC / CEC
E- Solenoid 12 VDC NEC / CEC
F- Solenoid 24 VDC NEC / CEC
J- Solenoid 120 VAC NEC / CEC
C- Sanitary Flange
0- Standard Valve Block (No Solenoid)
S- Cycle Sensing on Major Valve
T- End of Stroke NEC / Leak Detection NEC
2- No option
M- Medical Grade Santoprene
Fluid Section Service Kit Selection
EXAMPLE: Model #PM05R-CSS-SMM-BXX
Fluid Section Service Kit # 637427-MM
PM05R - CSS - S X X - BXX
Ball Diaphragm
637427 - X X

PM05R-XXX-XXX-BXX (en) Page 3 of 12
WARNING
EXCESSIVE AIR PRESSURE. Can cause per-
sonal injury, pump damage or property damage.
yDo not exceed the maximum inlet air pressure as
stated on the pump model plate.
yBe sure material hoses and other components are
able to withstand fluid pressures developed by this
pump. Check all hoses for damage or wear. Be certain
dispensing device is clean and in proper working con-
dition.
WARNING
STATIC SPARK. Can cause explosion resulting
in severe injury or death. Ground pump and pumping
system.
yUse the pump ground lug provided. Connect to a 12
ga. (minimum) wire (kit is included) to a good earth
ground source.
ySparks can ignite ammable material and vapors.
yThe pumping system and object being sprayed must
be grounded when it is pumping, ushing, recirculat-
ing or spraying flammable materials such as paints,
solvents, lacquers, etc. or used in a location where
surrounding atmosphere is conducive to spontaneous
combustion. Ground the dispensing valve or device,
containers, hoses and any object to which material is
being pumped.
ySecure pump, connections and all contact points to
avoid vibration and generation of contact or static
spark.
yConsult local building codes and electrical codes for
specic grounding requirements.
yAfter grounding, periodically verify continuity of
electrical path to ground. Test with an ohmmeter
from each component (e.g., hoses, pump, clamps, con-
tainer, spray gun, etc.) to ground to ensure continuity.
Ohmmeter should show 0.1 ohms or less.
ySubmerse the outlet hose end, dispensing valve or
device in the material being dispensed if possible.
(Avoid free streaming of material being dispensed.)
yUse hoses incorporating a static wire.
yUse proper ventilation.
yKeep inammables away from heat, open ames and
sparks.
yKeep containers closed when not in use.
WARNING
Pump exhaust may contain contaminants.
Can cause severe injury. Pipe exhaust away from work
area and personnel.
yIn the event of a diaphragm rupture, material can be
forced out of the air exhaust muer.
yPipe the exhaust to a safe remote location when
pumping hazardous or inammable materials.
yUse a grounded 3/8” minimum ID hose between the
pump and the muer.
WARNING
HAZARDOUS PRESSURE. Can result in seri-
ous injury or property damage. Do not service or
clean pump, hoses or dispensing valve while the sys-
tem is pressurized.
yDisconnect air supply line and relieve pressure from
the system by opening dispensing valve or device and
OPERATING AND SAFETY PRECAUTIONS
READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.
/ or carefully and slowly loosening and removing out-
let hose or piping from pump.
WARNING
HAZARDOUS MATERIALS. Can cause serious
injury or property damage. Do not attempt to return
a pump to the factory or service center that contains
hazardous material. Safe handling practices must
comply with local and national laws and safety code
requirements.
yObtain Material Safety Data Sheets on all materials
from the supplier for proper handling instructions.
WARNING
EXPLOSION HAZARD. Models containing
aluminum parts cannot be used with 1,1,1-trichlo-
roethane, methylene chloride or other halogenated
hydrocarbon solvents which may react and explode.
yCheck pump motor section, uid caps, manifolds and
all wetted parts to assure compatibility before using
with solvents of this type.
CAUTION
Verify the chemical compatibility of the
pump wetted parts and the substance being pumped,
flushed or recirculated. Chemical compatibility may
change with temperature and concentration of the
chemical(s) within the substances being pumped,
ushed or circulated. For specic uid compatibility,
consult the chemical manufacturer.
CAUTION
Maximum temperatures are based on me-
chanical stress only. Certain chemicals will signifi-
cantly reduce maximum safe operating temperature.
Consult the chemical manufacturer for chemical com-
patibility and temperature limits. Refer to PUMP DATA
on page 1 of this manual.
CAUTION
Be certain all operators of this equipment
have been trained for safe working practices, under-
stand it’s limitations, and wear safety goggles / equip-
ment when required.
CAUTION
Do not use the pump for the structural sup-
port of the piping system. Be certain the system com-
ponents are properly supported to prevent stress on
the pump parts.
ySuction and discharge connections should be flex-
ible connections (such as hose), not rigid piped,
and should be compatible with the substance being
pumped.
CAUTION
Prevent unnecessary damage to the pump.
Do not allow pump to operate when out of material
for long periods of time.
yDisconnect air line from pump when system sits idle
for long periods of time.
CAUTION
Use only genuine ARO® replacement parts to
assure compatible pressure rating and longest service
life.
NOTICE
Install the pump in the vertical position.
The pump may not prime properly if the balls do not
check by gravity upon start-up.
NOTICE
Re-torque all fasteners before operation.
Creep of housing and gasket materials may cause
fasteners to loosen. Re-torque all fasteners to ensure
against uid or air leakage.
NOTICE
Replacement warning labels are available
upon request: “Static Spark” pn \ 93616-1, Diaphragm
Rupture” pn \ 93122.
EXCESSIVE AIR PRESSURE
STATIC SPARK
HAZARDOUS MATERIALS
HAZARDOUS PRESSURE

Page 4 of 12 PM05R-XXX-XXX-BXX (en)
OPERATING INSTRUCTIONS
yAlways flush the pump with a solvent compatible with
the material being pumped if the material being pumped
is subject to “setting up” when not in use for a period of
time.
yDisconnect the air supply from the pump if it is to be in-
active for a few hours.
yThe outlet material volume is governed not only by the
air supply, but also by the material supply available at the
inlet. The material supply tubing should not be too small
or restrictive. Be sure not to use hose which might col-
lapse.
yWhen the diaphragm pump is used in a forced-feed
(ooded inlet) situation, it is recommended that a “check
valve”be installed at the air inlet.
ySecure the diaphragm pump legs to a suitable surface to
ensure against damage by vibration.
MAINTENANCE
yCertain ARO “Smart Parts” are indicated which should be
available for fast repair and reduction of down time.
yProvide a clean work surface to protect sensitive internal
moving parts from contamination from dirt and foreign
matter during service disassembly and reassembly.
yKeep good records of service activity and include the
pump in preventive maintenance program.
yService kits are available to service two separate dia-
phragm pump functions: 1. AIR SECTION, 2. FLUID SEC-
TION. The Fluid Section is divided further to match typical
active Material Options.
yBefore disassembling, empty captured material in the
outlet manifold by turning the pump upside down to
drain material from the pump.
WARNING
= Hazards or unsafe practices which
could result in severe personal injury,
death or substantial property damage.
CAUTION
= Hazards or unsafe practices which
could result in minor personal injury,
product or property damage.
NOTICE
= Important installation, operation or
maintenance information.
GENERAL DESCRIPTION
The ARO

diaphragm pump oers high volume delivery even
at low air pressure and a broad range of material compatibil-
ity options are available. Refer to the model and option chart.
ARO pumps feature stall resistant design, modular air motor
/ uid sections.
Air operated double diaphragm pumps utilize a pressure dif-
ferential in the air chambers to alternately create suction and
a positive fluid pressure in the fluid chambers, ball checks
ensure a positive ow of uid.
Pump cycling will begin as air pressure is applied and it will
continue to pump and keep up with the demand. It will build
and maintain line pressure and will stop cycling once maxi-
mum line pressure is reached (dispensing device closed) and
will resume pumping as needed.
AIR AND LUBE REQUIREMENTS
WARNING
EXCESSIVE AIR PRESSURE. Can cause pump
damage, personal injury or property damage.
yA filter capable of filtering out particles larger than 50
microns should be used on the air supply. There is no lu-
brication required other than the “O” ring lubricant which
is applied during assembly or repair.
yIf lubricated air is present, make sure that it is compatible
with the “O” rings and seals in the air motor section of the
pump.
yLoctite® and 242® are registered trademarks of Henkel Loctite Corporation yARO® is a registered trademark of Ingersoll-Rand Company y
ySantoprene® is a registered trademark of ExxonMobil yLubriplate® is a registered trademark of Lubriplate Lubricants Company y

PM05R-XXX-XXX-BXX (en) Page 5 of 12
PARTS LIST / PM05R-XXX-XXX-BXX FLUID SECTION
637427-XX Fluid Section Service Kits include: Balls (see Ball Option, refer to -XX in chart below), Diaphragms (see Diaphragm
Option, refer to -XXin chart below), and item 19 (listed below) plus items 144, 174 and 94276 Lubriplate® FML-2 grease (page 7).
MATERIAL CODE
[GFN] = Glass Filled Nylon
[L] = Long Life PTFE
[MSP] = Medical Grade Santoprene
[SP] = Santoprene
[SS] = Stainless Steel
[T] = PTFE
o“Smart Parts”, keep these items on hand in addition to the service kit for fast repair and reduction of down time.
COMMON PARTS
Item Description (size) Qty Part No. [Mtl] Item Description (size) Qty Part No. [Mtl]
o1 Connecting Rod (1) 97132 [SS]
5Diaphragm Washer (2) 94645 [GFN]
o6 Diaphragm Washer (2) 97709 [SS]
14 Flange Bolt (5/16” - 18 x 3/4”) (2) 97710 [SS]
15 Fluid Cap (2) 95646 [SS]
26 Flange Bolt (5/16” - 18 x 3/4”) (8) 94628 [SS]
27 Bolt (5/16” - 18 x 1-1/4”) (16) 93095 [SS]
29 Hex Flange Nut (5/16" - 18) (16) 93886 [SS]
43 Ground Strap (see page 7) (1) 92956-1 [SS]
57 Ground Kit Asembly (not shown) (1) 66885-1 - - -
60 Inlet Manifold (1) 95645 [SS]
61 Outlet Manifold (1) 95644 [SS]
SEAT OPTIONS
PM05R-CSS-XXX-BXX
BALL OPTIONS
PM05R-CSS-SXX-BXX
“21” “22” (3/4” diameter)
-XXX Seat Qty [Mtl] -XXX Ball Qty [Mtl] -XXX Ball Qty [Mtl]
-SXX 93409-1 (4) [SS] -XMX 93100-M (4) [MSP] -XTX 93100-4 (4) [T]
-XSX 93410-1 (4) [SS]
DIAPHRAGM OPTIONS PM05R-CSS-SXX-BXX
Service Kit “7” “8” “19” (3/32” x 1-5/16” OD)
-XX
-XX = (Ball)
-XX = (Diaphragm) Diaphragm Qty [Mtl] Diaphragm Qty [Mtl] “O” Ring Qty [Mtl]
-XL 637427-XL 93111-L (2) [L] 93465 (2) [SP] 93265 (4) [T]
-XM 637427-XM 93465-M (2) [MSP] - - - - - - - - - - - 93265 (4) [T]
-XT 637427-XT 93111 (2) [T] 93465 (2) [SP] 93265 (4) [T]
TYPICAL CROSS SECTION
Figure 2

Page 6 of 12 PM05R-XXX-XXX-BXX (en)
ASSEMBLY TORQUE REQUIREMENTS 
NOTE: DO NOT OVERTIGHTEN FASTENERS.
(14) Bolt, 95 - 105 in. lbs (10.7 - 11.9 Nm).
(26) Bolt, 50 - 60 in. lbs (5.6 - 6.8 Nm), / alternately and evenly, then re-
torque after initial run-in.
(29) Nut, 50 - 60 in. lbs (5.6 - 6.8 Nm), / alternately and evenly, then re-
torque after initial run-in.
LUBRICATION / SEALANTS

Apply Lubriplate FML-2 grease (94276) to all “O” rings, “U” cups and
mating parts.

Apply anti-seize compound to threads and bolt and nut ange heads
which contact pump case when using stainless steel fasteners.
 
Apply Loctite® 242® to threads.
PARTS LIST / PM05R-XXX-XXX-BXX FLUID SECTION
View for PM05R-CSS-SXT-BXX (PTFE diaphragm) /
PM05R-CSS-SXL-BXX (Long Life PTFE diaphragm)
conguration.
FOR THE AIR MO-
TOR SECTION, SEE
PAGES 7 AND 8.
Torque Sequence
3
2
7
5
1
8
6
4
COLOR CODE
Diaphragm Ball
Material Color Color
PTFE White White
Santoprene Tan Tan
Santoprene Green N/A
(Backup)
8 Air side Santoprene (tan)
19

19

21
21
22
22
15
61
26 

26 

60
14 

751

27
Figure 3
Fluid side PTFE (white) 7
29 

6

PM05R-XXX-XXX-BXX (en) Page 7 of 12
PARTS LIST / PM05R-XXX-XXX-BXX AIR MOTOR SECTION
Indicates parts included in 637428 air section repair kit.
MATERIAL CODE
[B] = Nitrile [PPG] =Glass Filled Polypropylene
[C] = Carbon Steel [SS] = Stainless Steel
[CK] = Ceramic [SY] = Syn-Seal
[D] = Acetal [U] = Polyurethane
[K] = Kynar PVDF
DIAPHRAGM PUMP SERVICE
GENERAL SERVICE NOTES:
yInspect and replace old parts with new parts as neces-
sary. Look for deep scratches on metallic surfaces, and
nicks or cuts in “O” rings.
yTools needed to complete disassembly and repair:
y7/8” socket or wrench, 1/2” socket or wrench, 3/8”
socket or wrench, 3/8” Allen wrench, T-10 Torx screw-
driver, torque wrench (measuring inch pounds), “O”
ring pick.
FLUID SECTION DISASSEMBLY
1. Remove (61) top manifold.
2. Remove (19)“O” rings, (21) seats and (22) balls.
3. Remove (60) bottom manifold.
4. Remove (19)“O” rings, (21) seats and (22) balls.
5. Remove (15) uid caps.
6. Remove (14) bolt, (6) diaphragm washer, (7) or (7 / 8) dia-
phragms and (5) washer.
7. Remove (1) connecting rod from air motor.
8. Carefully remove remaining (14) bolt, (6) diaphragm
washer, (7) or (7 / 8) diaphragms and (5) washer from (1)
connecting rod. Do not mar surface of connecting rod.
FLUID SECTION REASSEMBLY
yReassemble in reverse order.
yLubricate (1) connecting rod with Lubriplate or equiva-
lent “O” ring lubricant.
yConnecting rod (1) should be installed using 96571 bul-
let, included in service kit.
yInstall (5) washers with ID chamfer toward diaphragm.
yWhen replacing PTFE diaphragms, install the 93465 San-
toprene diaphragm behind the PTFE diaphragm.
AIR MOTOR SECTION SERVICE
Service is divided into two parts - 1. Pilot Valve, 2. Major
Valve.
yAir Motor Section service is continued from Fluid Section
repair.
PILOT VALVE DISASSEMBLY
1. Remove (123) screws, releasing (103) covers, (121) wash-
ers, (118) actuator pins and (167) pilot piston.
2. Remove (170) spool bushing and inspect inner bore of
bushing for damage.
PILOT VALVE REASSEMBLY
1. Clean and lubricate parts not being replaced from service
kit.
2. Assemble (171) “O” rings to (170) bushing and assemble
bushing into (101) center body.
3. Lubricate and assemble (167) pilot piston assembly into
(170) bushing.
4. Assemble (173 and 174) “O” rings and (121) washers to
(103) covers, then insert (118) actuator pins through as-
sembly.
5. Assemble (144) “U” cups (note the lip direction) and (103)
covers to (101) center body, securing with (123) screws.
NOTE: Tighten (123) screws to 4 - 6 in. lbs (0.45 - 0.68
Nm).
AIR MOTOR PARTS LIST
Item Description (size) (Qty) Part No. [Mtl] Item Description (size) (Qty) Part No. [Mtl]
101 Center Body (1) 97006 [PPG]
103R Cover (right side) (1) 96091 [D]
103L Cover (left side) (1) 96351 [D]
107 Plug, Small (1) 96353 [D]
111 Major Valve Spool (1) 95919 [D]
118 Actuator Pin (2) 97111 [SS]
121 Washer (2) 96092 [D]
123 Screw (#4 - 20 x 1/2”) (8) 96093 [SS]
126 Plug (2) 93832-3 [K]
129 Muer Assembly (1) 67367 [PPG]
129 Exhaust Cover (optional) (1) 67366 [PPG]
130 Gasket (optional) (1) 93107 [SY]
132 Air Manifold Gasket (1) 96214-1 [B]
134 Flange Bolt (1/4”- 20 x 5-3/4”) (4) 94871 [SS]
135 Valve Block (1) 96204 [PPG]
136 Plug, Large (1) 96352 [D]
137 “O” Ring (1/16” x 1-5/8” OD) (3) Y325-29 [B]
138 “U” Cup Packing (1/8” x 1” OD) (1) 94395 [U]
139 “U” Cup Packing (1/8” x 1-7/16” OD) (1) 96383 [U]
140 Valve Insert (1) 93276 [CK]
141 Valve Plate (1) 96173 [CK]
144 “U” Cup Packing (3/16” x 1” OD) (2) Y187-48 [B]
166 “O” Ring (1/16” x 1-1/4” OD) (1) Y325-24 [B]
167 Pilot Piston (includes 168 and 169) (1) 67382 [D]
168 “O” Ring (1/16” x 7/16” OD) (2) 96459 [U]
169 “U” Cup Packing (1/8" x 5/8" OD) (1) 96384 [U]
170 Spool Bushing (1) 96090 [D]
171 “O” Ring (1/16” x 13/16” OD) (2) Y325-17 [B]
173 “O” Ring (3/32” x 7/8” OD) (2) Y325-115 [B]
174 “O” Ring (3/32” x 11/32” OD) (2) Y325-105 [B]
200 Porting Gasket (1) 96364 [B]
201 Muer (optional) (1) 93110 [C]
232 “O” Ring (1/16” x 3/8” OD) (optional) (4) Y325-10 [B]
Ported Exhaust Kit (includes items
129, 130 and 232) (optional) (1) 637438 - - -
Lubriplate FML-2 Grease (1) 94276
Lubriplate Grease, 10 Pack 637308

Page 8 of 12 PM05R-XXX-XXX-BXX (en)
PARTS LIST / PM05R-XXX-XXX-BXX AIR MOTOR SECTION
134

138

139
135
107
171

121

166
201 (optional)129130
126

137 111
ASSEMBLY TORQUE REQUIREMENTS 
NOTE: DO NOT OVERTIGHTEN FASTENERS.
(123) Torque to 4 - 6 in. lbs (0.45 - 0.68 Nm).
(134) Torque to 15 - 20 in. lbs (1.7 - 2.3 Nm), wait 10 minutes, then
re-torque to 15 - 20 in. lbs (0.45 - 0.68 Nm).
LUBRICATION / SEALANTS
 Apply Lubriplate FML-2 grease to all “O” rings, “U” cups and
mating parts.
Figure 4
232
637438 (optional)

137
136
144

103R
123 
118 121 174

173

PILOT VALVE PARTS
200

141

101
129
140 132
168

169

118

144

174
123
103L

173
170167
PILOT VALVE PARTS
MAJOR VALVE
43
MAJOR VALVE DISASSEMBLY
1. Unthread (134) bolts, releasing (129) muer assembly.
2. Pull (135) valve block and components from (101) center
body.
3. Remove (132) gasket, (141) valve plate and (140) valve
insert from (135) valve block.
4. Remove (134) bolts, releasing (107 and 136) plugs and
(111) spool.
MAJOR VALVE REASSEMBLY
1. Assemble new (138 and 139) “U” cups on (111) spool -
LIPS MUST FACE EACH OTHER.
2. Assemble (137) “O”rings to (136) large plug.
3. Assemble (137 and 166) “O”rings to (107) small plug.
4. Insert (111) spool into (136) large plug, then insert (136)
large plug into (135) valve block, being sure the (111)
spool is rotated to accept (140) valve insert.
5. Assemble (107) small plug into (135) valve block.
6. Assemble (140) valve insert and (141) valve plate to (135)
valve block. NOTE: Assemble (140) valve insert with
“dished” side toward (141) valve plate. Assemble (141)
valve plate with identication dot toward (132) gasket.
7. Assemble (132 and 200) gaskets, (135) valve block and
(129) muffler assembly to (101) center body, securing
with (134) bolts. NOTE: Tighten (134) bolts to 15 - 20 in.
lbs (1.7 - 2.3 Nm).

PM05R-XXX-XXX-BXX (en) Page 9 of 12
DIMENSIONAL DATA
Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).
Figure 5
DIMENSIONS
A - 7-11/16” (195.2 mm) F - 6” (152.4 mm) L - 1-3/4”(44.5 mm) R - 1/4 - 18 NPTF SAE Short
B - 12-1/32” (305.6 mm) G - 11-1/16” (280.4 mm) M - 3/8”(9.5 mm) S - 3-1/16” (77.8 mm)
C - 6-1/8”(155.6 mm) H - 4-7/8” (123.8 mm) N - 6-5/16" (159.9 mm)
D - 2” (50.8 mm) J - 5-1/2" (139.7 mm) P - 3-7/8” (97.8 mm)
E - 6-23/32” (170.6 mm) K - 5/16” (7.9 mm) Q - 1-1/2” Sanitary Flange
A
B
C
D
E
F
G
H
J
KS M
N
P
Q (Material Outlet)
Q
(Material Inlet)
R (Air inlet)
L
TROUBLESHOOTING
Product discharged from air exhaust.
yCheck for diaphragm rupture.
yCheck tightness of (14) bolt.
Air bubbles in product discharge.
yCheck connections of suction plumbing.
yCheck “O” rings between intake manifold and uid caps.
yCheck tightness of (14) bolt.
Pump blows air out main exhaust when stalled on either
stroke.
yCheck “U” cups on (111) spool in major valve.
yCheck (141) valve plate and (140) insert for wear.
yCheck (169) “U” cup on (167) pilot piston.
Low output volume.
yCheck air supply.
yCheck for plugged outlet hose.
yFor the pump to prime itself, it must be mounted in the
vertical position so that the balls will check by gravity.
yCheck for pump cavitation - suction pipe should be sized
at least as large as the inlet thread diameter of the pump
for proper ow if high viscosity uids are being pumped.
Suction hose must be non-collapsible type, capable of
pulling a high vacuum.
yCheck all joints on the intake manifolds and suction
connections. These must be air tight.
yInspect the pump for solid objects lodged in the
diaphragm chamber or the seat area.

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PM05R-XXX-XXX-BXX (en) Page 11 of 12

Page 12 of 12 PM05R-XXX-XXX-BXX (en)
PN 97999-1255