Ingersoll-Rand NM2304B-X-X User manual

CCN 99692980
OPERATOR’S MANUAL NM2304B-X-X
INCLUDING: SPECIFICATIONS, SERVICE KITS, GENERAL INFORMATION, TROUBLESHOOTING.
INCLUDE MANUALS: 65106-X Lower Pump End (pn 97999-578), 6691X Air Motor (pn 97999-748) & S-632
General Information Manual (pn 97999-624).
RELEASED: 10-17-97
REVISED: 6-1-10
(REV. G)
NM2304B-X1-X1X
TWO-BALL PUMP SERIES
Stainless Steel
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
3” AIR MOTOR
4:1 RATIO
3” STROKE
SERVICE KITS
Use only genuine ARO® replacement parts to assure compat-
ible pressure rating and longest service life.
637316 for repair of air motor section.
637010 for repair of 65106, 65108 and 65108-5 lower pump
ends.
637010-4 for repair of 65106-4, 65108-4 and 65108-6 lower
pump ends.
637010-6 for repair of 65108-8 lower pump ends.
637011 for replacement of lower ball check
SPECIFICATIONS
Model Series (refer to option chart) . . . . . . . . . . . NM2304B-X1-X1X
Pump Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Operated, Two-Ball
Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4:1
Air Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66913
Motor Repair Kit. . . . . . . . . . . . . . . . . . . . . . . 637316
Motor Diameter . . . . . . . . . . . . . . . . . . . . . . . 3” (7.62 cm)
Stroke (double acting). . . . . . . . . . . . . . . . . 3” (7.62 cm)
Air Inlet (female) . . . . . . . . . . . . . . . . . . . . . . . 1/4 - 18 N.P.T.F. - 1
Lower Pump End Series
NM2304B-11-C11 . . . . . . . . . . . . . . . . . . . . 65108-4
NM2304B-11-C1B . . . . . . . . . . . . . . . . . . . . 65108-6
NM2304B-11-W11 . . . . . . . . . . . . . . . . . . . . 65108-8
NM2304B-11-311. . . . . . . . . . . . . . . . . . . . . 65108
NM2304B-11-31B. . . . . . . . . . . . . . . . . . . . . 65108-5
NM2304B-41-C11 . . . . . . . . . . . . . . . . . . . . 65106-4
NM2304B-41-311. . . . . . . . . . . . . . . . . . . . . 65106
Lower Pump Repair Kit . . . . . . . . . . . . . . . . 637010-X
Material Inlet (female) . . . . . . . . . . . . . . . . . 1-1/4 - 11-1/2 N.P.S.M.
Material Outlet (female) . . . . . . . . . . . . . . . 3/4 - 14 N.P.T.F.
PUMP PERFORMANCE
Air Inlet Pressure Range . . . . . . . . . . . . . 0 - 150 p.s.i.g. (0 - 10.3 bar)
Fluid Pressure Range. . . . . . . . . . . . . . . . . . 0 - 600 p.s.i.g. (0 - 41.4 bar)
Maximum Rec'd Cycles / Minute . . . . . . . . . 120
Displacement In. Per Cycle. . . . . . . . . . . . . . . . 8.2
Volume / Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.54 oz. (134.3 ml)
Cycles Per Gallon . . . . . . . . . . . . . . . . . . . . . . . . 28.2
Flow @ 60 Cycles / Minute. . . . . . . . . . . . . . . . 2.13 g.p.m. (8.062 l.p.m.)
Noise Level @ 100 p.s.i. . . . . . . . . . . . . . . . . . . 85.0 db(A)c
Accessories Available . . . . . . . . . . . . . . . . 61113 Wall Mount Bracket
66073-1 Air Line Connection Kit
cThe pump sound pressure level has been updated to an Equivalent Continuous
Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP S5.1
using four microphone locations.
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PUMP DATA
"A"
"B"
1-3/8"
(35 mm)
Model Number "A" (mm) "B"
(mm) Weight (kg)
NM2304B-11-X1X 28-1/8"
(714.4) 9-23/32" (246.8) 32.0 (14.5)
NM2304B-41-X1X 51-21/32"
(1312.1) 33-1/4" (844.6) 46.0 (20.9)
IMPORTANT
This is one of four documents which support the pump. Re-
placement copies of these forms are available upon request.
:NM2304B-X-X Model Operator’s Manual (pn 97999-750)
S-632 General Information - Industrial Piston Pumps (pn
97999-624)
65106-X Lower Pump End Operator’s Manual (pn 97999-578)
6691X Air Motor Operator’s Manual (pn 97999-748)
Figure 1
MODEL NM2304B-X1-X1X
NOTE: Dimensions are shown in inches and (mm) and are supplied for reference only.
Air Inlet (female)
1/4 - 18 N.P.T.F. - 1
Material Outlet (female)
3/4 - 14 N.P.T.F.
66913 Air Motor
(see manual 6691X)
Material Inlet (female)
1-1/4 - 11-1/2 N.P.S.M.
6510X-X Lower Pump
(see manual 65106-X)
2 - 11-1/2 N.P.S.M.
Spacer Section
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
[phone] FAX[phone] © 2010
www.ingersollrandproducts.com

Page 2 of 2 NM2304B-X-X (en)
PN 97999-750
GENERAL DESCRIPTION
The two-ball design provides for easy priming of the lower foot
valve. The double acting feature is standard in all ARO industrial
pumps. Material is delivered to the pump discharge outlet on both
the up and down stroke.
The motor is connected to the lower pump end with a spacer tube
and solvent cup. This allows for lubrication of the upper packing
gland and to prevent air motor contamination because of normal
wear and eventual leakage through the material packing gland.
WARNING
HAZARDOUS PRESSURE. Do not exceed maxi-
mum operating pressure of 600 p.s.i. (41.4 bar) at 150 p.s.i.
(10.3 bar) inlet air pressure.
Pump Ratio X = Maximum Pump
Inlet Pressure to Pump Motor Fluid Pressure
Pump ratio is an expression of the relationship between the pump motor area
and the lower pump end area. EXAMPLE: When 150 p.s.i. (10.3 bar) inlet pressure
is supplied to the motor of a 4:1 ratio pump, it will develop a maximum of 600
p.s.i. (41.4 bar) uid pressure (at no ow) - as the uid control is opened, the ow
rate will increase as the motor cycle rate increases to keep up with the demand.
WARNING
Refer to general information sheet for additional
safety precautions and important information.
NOTICE: Thermal expansion can occur when the uid in the mate-
rial lines is exposed to elevated temperatures. Example: Material
lines located in a non-insulated roof area can warm due to sunlight.
Install a pressure relief valve in the pumping system.
Replacement warning label (pn 94520) is available upon re-
quest.
TROUBLE SHOOTING
Pump problems can occur in either the air motor section or the
lower pump end section. Use these basic guidelines to help deter-
mine which section is affected. Be sure to eliminate any possible
non-pump problems before suspecting pump malfunction.
Pump will not cycle.
No pressure to the motor. See motor manual.
Restricted return lines. Clean obstruction.
Damaged motor. Service the motor.
No material at the outlet (pump continually cycles).
Check the material supply, disconnect or shut o the air supply
and replenish the material, reconnect.
Material on one stroke only (fast downstroke).
The lower check may not be seating in the foot valve (see lower
pump disassembly). Remove the check from the foot valve,
clean and inspect the valve seat area. If the check or foot valve
are damaged, replace.
Material on one stroke only (fast upstroke).
The middle packings may be worn (see lower pump disassem-
bly). Replace the seals as necessary.
Material leakage out of the solvent cup or material appears on
the pump plunger rod.
Tighten the solvent cup until leakage discontinues. If this
procedure does not aid in stopping the leakage problem, the
upper packings may be worn (see lower pump disassembly).
Replace the seals as necessary.
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PUMP CONNECTION - UPPER / LOWER
NOTE: All threads are right hand.
Loosen (90606) lock nut and unscrew the entire pump from
the air motor. This will expose (94445) adapter (see gure 2).
Unscrew (94445) adapter to remove pump assembly from the
air motor.
Remove the (Y15-21) cotter pin and (94048) clevis pin to re-
move (94445) adapter.
Pump Motor Piston Rod
PUMP CONNECTION DETAIL
Figure 2
Y15-21 Cotter Pin
Lower Pump Plunger
90606 Lock Nut (ref.)
94048 Clevis Pin
94445 Adapter
REASSEMBLY
Assemble (94445) adapter to the air motor rod, aligning the
through holes.
Assemble (94048) clevis pin through hole, securing adapter.
Assemble (Y15-21) cotter pin through the hole in the clevis
pin.
Apply Loctite®242 to threads of (94445) adapter and screw
(94445) adapter into (90615-X) plunger.
Screw the lower pump assembly to the air motor.
Screw (90606) lock nut against the air motor base and tighten
to 50 - 60 ft. lbs (67.8 - 81.3 Nm).
1.
2.
3.
1.
2.
3.
4.
5.
6.
PUMP OPTION DESCRIPTION CHART
NM2304B- X 1 - X 1 X
Container Suitability
Packing Material
Spring Arrangement
Plunger Type
CONTAINER SUITABILITY PACKING MATERIAL
1 - Universal (stub) C - UHMW-PE (upper and lower)
4 - 55 Gallon W - Viton® (upper) / Virgin PTFE (lower)
3 - Virgin PTFE (upper and lower)
SPRING ARRANGEMENT PLUNGER TYPE
1 - Coil 1 - Standard (300 series stainless steel)
B - Ceramic
yViton® is registered trademarks the DuPont Company y
yARO® is a registered trademark of Ingersoll-Rand y
yLoctite® is a registered trademark of Henkel Loctite Corporation y