Innovative Technology PureLab HE Glovebox User manual

PureLab HE Glovebox
User Manual

ii of 80 Innovative Technology, Inc.
Copyright
© Innovative Technology, Inc. 1994 - 2006
No part of this manual may be reproduced in any form, electrical or mechanical, including photocopy, recording, or
any information storage and retrieval system, without permission in writing from Innovative Technology, Inc.
Company Information
Innovative Technology, Inc.
One Industrial Way
Amesbury, MA 01913
USA
Phone: 978-462-4415
Fax: 978-462-3338
www.Gloveboxes.com
www.solventpurification.com
www.isolatorgloves.com
Document Information
Version
Revision Date
1.00
06/29/2006
2.00
03/17/2014
3.00
5/27/2014
4.00
6/3/2014
5.00
4/3/2015
6.00
4/14/2015

Contents
Innovative Technology, Inc. iii of 80
Contents
Figures..............................................................................................................................................vi
Tables...............................................................................................................................................vii
1About This Manual.......................................................................................................................9
1.1 Firmware Revisions.............................................................................................................9
1.2 Optional Equipment.............................................................................................................9
1.3 Terms ..................................................................................................................................9
1.4 Symbols Used .....................................................................................................................9
2System Overview.......................................................................................................................10
2.1 The PLC Enclosure...........................................................................................................12
2.2 Exterior Controls................................................................................................................12
2.3 Circuit Breakers.................................................................................................................12
2.4 Foot Pedal.........................................................................................................................12
3Installation..................................................................................................................................13
3.1 Pre-Installation Requirements...........................................................................................13
3.1.1 Working Gas..............................................................................................................13
3.1.2 Regeneration Gas .....................................................................................................13
3.1.3 Electrical....................................................................................................................13
3.1.4 System Exhaust.........................................................................................................13
3.2 Unpacking the System ......................................................................................................14
3.3 Assembly...........................................................................................................................14
3.4 Electrical Connections.......................................................................................................16
3.5 Gas Connections...............................................................................................................16
3.6 Venting Connections .........................................................................................................16
3.7 Commissioning the System...............................................................................................16
3.7.1 Switching Power On ..................................................................................................17
3.7.2Pressure Testing the System ....................................................................................17
3.7.3 Adjusting the Box Pressures .....................................................................................18
3.7.4 Purging ......................................................................................................................20
3.7.5 Circulation..................................................................................................................21
4Control Panel Functions ...........................................................................................................23
4.1The Main Control Screen ..................................................................................................23
4.2 Initial Power On.................................................................................................................24
4.3 Control Sub-Screens.........................................................................................................26
4.3.1 Regen Control ...........................................................................................................26
4.3.2 Regen Timers............................................................................................................27
4.3.3 Solvent Regen...........................................................................................................28
4.3.4 Solvent Regen Timers...............................................................................................29
4.3.5 Blower Control...........................................................................................................29
4.3.6 Purge Control ............................................................................................................30
4.3.7 Automatic Antechamber Control ...............................................................................31
4.3.8 Antechamber Config..................................................................................................32
4.3.9 System Config...........................................................................................................33
4.3.10 Alarms........................................................................................................................34
4.3.11 Freezer Control..........................................................................................................35
4.3.12 Box Cooling Control...................................................................................................36
4.3.13 Heater Control ...........................................................................................................36
5System Operation......................................................................................................................38
5.1 Adjusting the System Pressure.........................................................................................38

Contents
iv of 80 Innovative Technology, Inc.
5.2 Using the Antechambers................................................................................................... 39
5.2.1 Manual Antechamber Control ................................................................................... 39
5.3 Removing an Item from the Glovebox Using the Large Antechamber............................. 40
5.4 Mini Antechamber............................................................................................................. 40
5.4.1 Introducing an Item into the Glovebox Using the Mini Antechamber........................ 40
5.4.2 Removing an Item from the Glovebox Using the Mini Antechamber........................ 41
5.5 Automatic Antechamber Control....................................................................................... 41
5.6 Introducing an Item into the Glovebox Using the Large Antechamber............................. 42
5.7 Removing an Item from the Glovebox Using the Large Antechamber............................. 44
5.8 Purge Valves..................................................................................................................... 44
5.8.1 Automatic Purge Valve.............................................................................................. 45
5.9 Regeneration..................................................................................................................... 46
5.9.1 Single-Column Purification System Regeneration Procedure .................................. 47
5.10 Dual-Column Purification System Regeneration Procedure............................................. 48
5.11 Solvent Regeneration ....................................................................................................... 48
5.11.1 Solvent-Column System Regeneration Procedure................................................... 48
5.12 Analyzers .......................................................................................................................... 50
5.12.1 O2 Analyzer .............................................................................................................. 50
5.12.2 Moisture Analyzer ..................................................................................................... 50
5.13 Freezers............................................................................................................................ 51
5.13.1 Box Cooling Control .................................................................................................. 52
5.14 Heater Control................................................................................................................... 53
5.15 Parallel –Piped Systems.................................................................................................. 53
5.16 Solvent Removal Systems................................................................................................ 55
5.16.1 Large Capacity Solvent Removal.............................................................................. 55
5.16.2 Opening the Solvent Removal Column..................................................................... 55
5.16.3 Isolating the Solvent Removal Column and Removing Solvent Vapors................... 56
5.16.4 Replacing the Carbon Charge in a Solvent Removal Column.................................. 57
5.17 Large Capacity Regenerable Solvent Removal................................................................ 58
5.17.1 Small Capacity Solvent Removal –External............................................................. 58
6Routine Maintenance ................................................................................................................ 60
6.1 Daily Tasks........................................................................................................................ 60
6.2 Weekly Tasks.................................................................................................................... 60
6.3 Annual or Semi Annual Tasks........................................................................................... 60
6.4 Safety Inspections............................................................................................................. 60
7Troubleshooting........................................................................................................................ 61
8System Control Electronics ..................................................................................................... 63
8.1 General Description .......................................................................................................... 63
8.1.1 PLC Controller........................................................................................................... 63
8.1.2 Display panel............................................................................................................. 63
8.2 Lower Control Box ............................................................................................................ 63
8.2.1 Power Supply............................................................................................................ 63
8.2.2 Box Pressure Sensor ................................................................................................ 63
8.2.3 24 Volt Low Power Relays........................................................................................ 63
8.2.4 Circuit Breakers......................................................................................................... 65
8.3 Specifications.................................................................................................................... 65
9System Components................................................................................................................. 67
9.1 Box Flow ........................................................................................................................... 67
9.1.1 Piping and Valves ..................................................................................................... 67
9.1.2 Column...................................................................................................................... 67
9.1.3 The Blower................................................................................................................ 68
9.1.4 Vacuum Pump........................................................................................................... 68

Contents
Innovative Technology, Inc. v of 80
9.1.5 Chambers..................................................................................................................68
10 Removal and Replacement Procedures..................................................................................69
10.1 Blower................................................................................................................................69
10.2 Column..............................................................................................................................69
10.3 Filters-................................................................................................................................70
10.4 Gloves ...............................................................................................................................70
Replacing a glove increases the risk of exposing the system to the outside environment. Prior to
proceeding, ensure that every precaution is taken to protect the contents of the box. ....70
10.4.1 Replacement with an Internal Glove Port Cover.......................................................70
10.4.2 Replacement without an Internal Glove Port Cover..................................................71
10.4.3 Control Box Panel......................................................................................................71
10.4.4 Circuit Breakers.........................................................................................................71
10.4.5 Power Supply ............................................................................................................71
10.4.6 Solid State Relays.....................................................................................................72
10.4.7 Valves........................................................................................................................72
10.4.8 Vacuum Pump...........................................................................................................72
10.5 Window..............................................................................................................................73
10.6 Spare Parts .......................................................................................................................73
10.7 System Diagrams..............................................................................................................74
10.7.1 Front View .................................................................................................................74
10.7.2 Back View..................................................................................................................75
10.7.3 Pure Lab HE 2GB and Pure Lab HE 4GB-2500 Overall Dimensions.......................76
10.7.4 Pure Lab HE 3GB Overall Dimensions .....................................................................78
10.7.5 Pure Lab HE 4GB-1800 Overall Dimensions............................................................79
10.7.6 Pure Lab HE 4GB-1950 Overall Dimensions............................................................80

Contents
vi of 80 Innovative Technology, Inc.
Figures
Figure 1 PureLab HE Gas Purifier ......................................................................................................... 11
Figure 2 Assembled Glovebox............................................................................................................... 14
Figure 3 Glovebox Control screen ......................................................................................................... 17
Figure 4 Login/Logout button................................................................................................................. 18
Figure 5 Main Glovebox Control screen ................................................................................................ 18
Figure 6 Glovebox Config Screen.......................................................................................................... 19
Figure 7 Numerical input screen............................................................................................................ 19
Figure 8 Glove Box Control System....................................................................................................... 21
Figure 9 Bower Control screen .............................................................................................................. 21
Figure 10 Glove Box Control System...................................................................................................... 23
Figure 11 Glovebox powered on............................................................................................................ 24
Figure 12 Login/Logout screen .............................................................................................................. 24
Figure 13 Glove Box Control System with fully functional buttons ........................................................ 25
Figure 14 Regeneration Control screen................................................................................................. 27
Figure 15 Regen Timers screen ............................................................................................................ 28
Figure 16 Solvent Regeneration Control screen.................................................................................... 28
Figure 17 Solvent Regen screen ........................................................................................................... 29
Figure 18 Blower Control screen ........................................................................................................... 30
Figure 19 Purge Control screen............................................................................................................. 31
Figure 20 Antechamber Control screen................................................................................................. 32
Figure 21 Antechamber Config screen .................................................................................................. 32
Figure 22 Glove Box Config screen....................................................................................................... 33
Figure 23 Alarms screen........................................................................................................................ 34
Figure 24 Trend screen.......................................................................................................................... 35
Figure 25 Freezer Control screen.......................................................................................................... 35
Figure 26 Box Cooling Control screen................................................................................................... 36
Figure 27 Heater Control screen............................................................................................................ 37
Figure 28 Glove Box Config screen....................................................................................................... 38
Figure 29 Numerical Input screen.......................................................................................................... 38
Figure 30 Large and Mini Antechambers............................................................................................... 39
Figure 31 Inside Antechambers............................................................................................................. 40
Figure 32 Antechamber Control screen................................................................................................. 41
Figure 33 Antechamber Config screen .................................................................................................. 42
Figure 34 Inserting an object into the Antechamber.............................................................................. 43
Figure 35 Removing object from Antechamber ..................................................................................... 43
Figure 36 Hand-operated 2-Way Ball Valve .......................................................................................... 44
Figure 37 Automatic purge valve ........................................................................................................... 45
Figure 38 Purge Control screen............................................................................................................. 45
Figure 39 Regeneration Control screen................................................................................................. 46
Figure 40 Regen Timers screen ............................................................................................................ 47
Figure 41 Glove Box Config screen....................................................................................................... 48
Figure 42 Gas purification module......................................................................................................... 49
Figure 43 Solvent Regeneration Control screen.................................................................................... 49
Figure 44 Cylindrical & Rectangular Box Freezers................................................................................ 51
Figure 45 Freezer Control screen.......................................................................................................... 51
Figure 46 Box Cooling............................................................................................................................ 52
Figure 47 Box Cooking Control screen.................................................................................................. 52
Figure 48 Heater Control screen............................................................................................................ 53
Figure 49 Blower Control screen ........................................................................................................... 54
Figure 50 Purge Control screen............................................................................................................. 55
Figure 51 Solvent Removal Column - Open.......................................................................................... 56

Contents
Innovative Technology, Inc. vii of 80
Figure 52 Solvent Removal Column –Closed .......................................................................................57
Figure 54 Evac/Refill Valve ....................................................................................................................58
Figure 55 Small Capacity Solvent Removal –External..........................................................................58
Figure 56 Small Capacity Solvent Removal –Internal...........................................................................59
Figure 57 General Box Flow...................................................................................................................67
Figure 58 Gloves....................................................................................................................................70
Figure 59 Front view...............................................................................................................................74
Figure 60 Back view...............................................................................................................................75
Figure 61 Pure Lab HE 2GB ..................................................................................................................76
Figure 62 Pure Lab HE 4GB-2500.........................................................................................................77
Figure 63 Pure Lab HE 3GB ..................................................................................................................78
Figure 64 Pure Lab HE 4GB-1800.........................................................................................................79
Figure 65 Pure Lab HE 4GB-1950.........................................................................................................80
Tables
Table 1 Circuit Breakers.........................................................................................................................12
Table 2 Relay Functions and Connections.............................................................................................64
Table 3 Solid State Relays.....................................................................................................................65
Table 4 Circuit Breakers.........................................................................................................................65
Table 5 Specifications ............................................................................................................................65


Pure_Lab_Manual Rev 6_4-14-2015.docx 9 of 80
1 About This Manual
This document explains how to install and operate your Glovebox system and accessories.
References are made in the Installation section to features in the Operational section. It is
imperative that you refer to them as indicated. If you have any further questions please call our
offices at 978-462-4415
If the Glovebox system is modified or used in a manner not specified by the manufacturer, the
protection provided by the equipment can be impaired. Any unauthorized modification or
operation of the Glovebox system and accessories is not recommended.
1.1 Firmware Revisions
This User Manual is based on a minimum PLC firmware Version 7 Revision 1. Enhancements
made to this version may result in operator display screens or other operational functions that
vary slightly from this manual’s figures and descriptions.
1.2 Optional Equipment
This User Manual includes information about optional equipment that may not be installed on
your system. It is presented for clarity and completeness. We have indicated which equipment is
optional and which equipment is standard. In addition, a system that has been ordered with
custom options may vary from what is documented in this User Manual.
There may be slight differences due to manufacturing changes.
This User Manual includes information on Dual Column systems, Automatic Antechambers,
and Automatic Purge systems, all of which are optional equipment.
1.3 Terms
The terms “box”, “Glovebox”, and “system” all refer to the entire standard PureLab HE
configuration. The terms “regeneration,” “regeneration cycle,” and “regen” all refer to the
components or process of regenerating the system’s purifier or column.
1.4 Symbols Used
The following are symbols used in this manual and on the Glovebox itself:
Circuit breaker
Electrical Ground
Electrical AC current

System Overview
10 of 80 Pure_Lab_Manual Rev 6_4-14-2015.docx
General Warning Symbol
High Voltage Hazard
Hot Surface Hazard
2 System Overview
PureLab HE is designed as a complete package including box, Antechamber(s), gas purification
system and vacuum pump. The system is capable of removing O2 and H2O to levels less than 1
ppm. O2 and H2O are removed from the inert atmosphere by a combination of molecular sieve
and copper catalyst. Once saturated, these materials are easily regenerated to their original state.
The PureLab HE has been designed with the user in mind.
The Operator Interface comprises a color HMI (Human Machine Interface) touch screen that
is mounted on a swing arm for ease of use.
The foot pedal allows the operator hands free control of the box pressure.
Interior and exterior doors are easy to operate.
The controls and indicators are simple yet fully functional.
The PureLab HE (Figure 1) is designed to be a completely modular system. The gas purification
system is contained within a separate module that is located beneath the large Antechamber.
This module has casters allowing easy movement for servicing.
All service connections are located on the rear of the gas purification system and are clearly
labeled.

System Overview
Pure_Lab_Manual Rev 6_4-14-2015.docx 11 of 80
Figure 1 PureLab HE Gas Purifier
The vacuum pump is located on the Glovebox stand, allowing for easy access and oil change.
The Gas Purification system module has removable side panels and a top panel, allowing easy
access to the Valve Assembly, Purifier Column, Valves, and Blower.
In addition you will find:
Visual indicators on the Automatic Column valves.
Manual override should the Automatic Column Pilot Solenoids fail.
Circuit breakers.
Solid State Relays.
Easy access for replacement of valves.
The Antechamber has a door lifting mechanism so the door lifts gently and cannot close
unless pulled down by the user.
Gloveboxes are modular in design; there are no bolts through the end panel or front window
that could cause potential leaks.
All connections are stainless steel tubing, which is either welded or connected via KF-40
clamps or compression connectors. There are no rubber hoses or hose clamps which, over
time, can develop leaks or cracks.
The PureLab HE control system is PLC-based and has a color HMI touch screen interface.
This system monitors and controls all box functions. Extensive functionality and user
features are available in the System Controller.

System Overview
12 of 80 Pure_Lab_Manual Rev 6_4-14-2015.docx
2.1 The PLC Enclosure
The PLC enclosure is located on the front of the gas purification module.
2.2 Exterior Controls
On the PLC enclosure, mounted on the side wall, you will find several circuit breakers and an
illuminated main circuit breaker that doubles as the main power on switch.
2.3 Circuit Breakers
There are eleven (11) circuit breakers on the side wall. The function of each breaker is indicated
on a label at the side of the breaker. When they are in the tripped position, a white colored tab
extends from the middle of the breaker. To reset them, press the tab back in until it locks in
place. A label on the inside of the enclosure door contains specific information regarding the
circuit breakers.
Table 1 Circuit Breakers
Voltage
110-120 / 200-240 VAC 50/60 Hz
Circuit Breaker #
Amperage
Function
1
15A / 15A
Illuminated Main Power Switch
2
10A / 5A
Vacuum Pump
3
6A / 3A
24V Power Supply
4
5A / 3A
Blower
5
4A / 2A
Heater for Column 1
6
4A / 2A
Heater for Column 2
7
5A / 3A
Light hood
8
4A / 2A
Heater 3 For Solvent trap
9
/ 10A
Antechamber oven
10
15A / 10A
Freezer
11
15A / 10A
Box Cooling
Warning: If Glove box is supplied with Antechamber Oven, Freezer, or Box Cooling; The
electrical cabinet may be energized if these are plugged in to circuit when main power
cable is disconnected
2.4 Foot Pedal
A foot pedal is provided so that the box pressure can be increased or decreased without the
operator having to remove their arms from the gloves. It is a dual pedal switch. The right pedal
increases the box pressure and the left pedal decreases it. Note that the working minimum and
maximum pressure settings are still being maintained by the PLC control. The foot pedal allows
the user to add or remove pressure within the working minimum and maximum set points.

Installation
Pure_Lab_Manual Rev 6_4-14-2015.docx 13 of 80
3 Installation
This section explains how to install a PureLab HE Glovebox
3.1 Pre-Installation Requirements
3.1.1 Working Gas
The working gas requirement is Nitrogen, Argon or Helium with a suitable regulator to adjust
pressure to 55-60 psi. The working gas must be connected to the gas inlet on the Glovebox
either by flexible hose or hard copper plumbing to a 3/8" compression connector. Four (4)
cylinders are required: three (3) for purging and one (1) for the final operation of the Glovebox.
Note 1: Refer to system specific installation requirements for further details. This document was
supplied prior to shipping the system. Please contact your local Innovative Technology
representative if you need another copy.
Note 2: The working gas tubing must be 3/8” outside diameter for the entire distance from the
regulator to the working gas connection. Any reductions in tubing diameter will result in
insufficient gas flow for optimum system performance. Outside North America the connections
and tubing should be 10mm
3.1.2 Regeneration Gas
Note: The gas purification system has been regenerated and performance tested to < 1ppm of
O2 ands H2O at our factory prior to shipment. It does NOT need to be regenerated prior to first
use upon installation.
One cylinder of Nitrogen or Argon containing approximately 3 to 7% Hydrogen.
3.1.3 Electrical
All Innovative Technology, Inc. Glovebox systems are configured to operate using the electrical
power standard for the region in which the Glovebox has been ordered.
Note: The standard 2-glove system requires 2 electrical outlets, one for the main system power
and one for the power supplied to the power strip inside the Glovebox. Larger systems and those
configured with other options require additional outlets.
3.1.4 System Exhaust
Note: The Regeneration Gas, Vacuum Pump, and Purge exhausts should be handled in
accordance with your facility’s required specifications.
The regeneration gas exhaust is 3/8" I.D., 19/32" O.D. Tygon tubing. The Vacuum Pump
exhausts are 1" OD tubing. The purge valve should also be vented, 1" Female NPT (manual
purge) or KF-40mm flange (automatic purge).
WARNING: Proper ventilation of the exhausted gases is imperative as high levels of inert gas
can cause asphyxiation.

Installation
14 of 80 Pure_Lab_Manual Rev 6_4-14-2015.docx
3.2 Unpacking the System
All systems shipped outside North America are packaged in specially designed shipping crates.
These systems require a forklift or similar lifting device to safely remove the Glovebox and Gas
Purification module from the crate. For more information, please ask your Innovative
Technology, Inc. representative.
WARNING: Glovebox systems are typically top-heavy.
All systems shipped within North America are shipped on a special-designed pallet that includes
detachable ramps to enable the Glovebox and Gas Purification module to be rolled off the pallet.
Please ensure that you have sufficient personnel available to assist in the unloading process to
ensure personnel safety.
To unpack the Glovebox system
1 Place the Glovebox and gas purification module on a level floor in the desired location.
2 Remove the shrink-wrap and any other strapping that may be supporting the vacuum pump
or any other accessories.
3 Depending on the exact system configuration purchased, there will be one or more boxes
containing items such as gloves, power strips, etc. inside the large Antechamber and on the
pallet. Carefully inspect all packaging materials before discarding to ensure that any small
components are not misplaced.
3.3 Assembly
Figure 2 Assembled Glovebox

Installation
Pure_Lab_Manual Rev 6_4-14-2015.docx 15 of 80
Note: For double box systems, the two boxes need to be joined prior to performing the
following procedure. See the next procedure, “To assemble a double box system”.
To install the Glovebox system
1 See Glovebox layout drawing (Figure 1).
The Glovebox system has lockable casters on each leg to facilitate its placement. Once in
place, the casters can be adjusted to lock the system in place.
2 Level the system by adjusting the leveling feet underneath each leg.
3 Place the Gas Purification module underneath the Large Antechamber.
4 Connect the Gas Purification module to the Glovebox. Match up the labels on the piping and
components to the labels on the Glovebox and the gas purification module. e.g., “1” connects
to “1”, “2” connects to “2”, “A” connects to “A”, etc.
5 Lock the Purifier Cart into place by adjusting the casters.
6 Locate and install the shelves inside the box at your preferred height. The shelves are
adjustable and can be relocated at any time. Fit the shelves into the box by sliding them
through the Antechamber. It is not necessary to remove the window.
7 Place the power strip in the box as desired. Connect the male plug to the female outlet, which
leads to the feed-through on the side of the box.
8 The oxygen analyzer requires that the small sampling pump be connected to the black tubing
connected to the bulkhead fitting on the inside of the Antechamber wall. The batching pump
should also be plugged into the electrical power strip inside the Glovebox.
9 Attach the purge valve to the corresponding KF-40 flange located on the top of the
Glovebox. The purge valve and flange are labeled like the removed plumbing. For the auto-
purge version, locate and connect the electrical and pneumatic lines.
10 Install the gloves. Gloves are placed inside the box through each glove port. The cuff end of
the glove is stretched over the glove port until the lip fits into the last groove. Two O-rings
are then stretched over each glove and placed in the outer two grooves.
To assemble a double box system
1 Remove the window from one box. See “Removal and Replacement Procedures” on page
69.
2 Press both boxes together and make them level on the inside by adjusting the leveling feet.
After the boxes are level, lock the leveling feet into position.
3 Press both boxes apart far enough so that you can fit between them. Apply a bead of DAP
latex sealant, approximately 1/8"-3/16" wide continuously around the flange of one box in
the area between the inside of the box and the bolt holes.
4 Press the boxes together and put in the four corner bolts. After the four are in and hand tight,
insert the rest of the hardware and tighten all bolts. Excess sealant will squeeze out from
between the flanges.
5 Clean the excess sealant; it is easier to do this when the sealant is slightly dry. Clean the
entire interior of the Glovebox.

Installation
16 of 80 Pure_Lab_Manual Rev 6_4-14-2015.docx
6 Place the window on the box. See “Removal and Replacement Procedures” on page 69.
7 Install the gloves and glove O-rings. See “Removal and Replacement Procedures” on page
69.
3.4 Electrical Connections
The primary power cord has been retracted into the gas purifier module to prevent damage
during shipment. Simply loosen the strain relief, pull the cord through the strain relief, and plug
it into the proper wall receptacle.
The plug that is connected to the power strip is also inserted into the proper wall receptacle.
Note: Glove boxes are shipped with many different options. Please review each section in this
User Manual that applies to the configuration of the system being installed.
3.5 Gas Connections
IMPORTANT: Make sure you have installed the proper regulator on the working gas
cylinder and on the regeneration gas cylinder, connected tubing of sufficient length, and
ensured that there are no leaks.
The fittings for both gases are located on the rear wall of the gas purifier module. Connect the
working gas to the appropriately-labeled compression fitting and tighten it 1.25 turns from
finger tight. Over tightening compression fittings can cause problems.
Note: If you are not familiar with compression fittings please call your Innovative Technology
representative for further assistance.
Set the Working Gas pressure to 55 psi. Set the Regen Gas pressure to 7 psi. These connections
are 3/8” in North America and 10mm outside North America.
3.6 Venting Connections
All exhaust connections should be made in accordance with your internal HVAC guidelines.
The fitting on the vacuum pump exhaust is 1” stainless steel tube stub.
The exhaust from the purifier is 3/8" ID hose.
The exhaust from the purge valve is 1" Female NPT.
WARNING: Proper ventilation of the exhausted gases is essential as high levels of inert gas can
cause asphyxiation.
3.7 Commissioning the System
You are now ready to begin commissioning the system. This section assumes that all prior
sections have been completed as described.

Installation
Pure_Lab_Manual Rev 6_4-14-2015.docx 17 of 80
3.7.1 Switching Power On
The main power ON/OFF switch is accessible from the left side of the gas purifier module on
the side wall of the PLC enclosure.
Switch the power on. The main power switch light ups. All box electrical equipment is enabled
with this switch. There is no other action necessary to turn power on with the possible exception
of optional equipment.
The fluorescent light in the hood is controlled by its own manual switch located on the top of
the light hood.
3.7.2 Pressure Testing the System
The Glovebox system is a leak-tight, hermetically sealed system. The entire system has been
pressure and performance-tested prior to shipment. After assembly, the system must be pressure
tested to ensure that all of the fittings and pipework have been connected properly.
After initial power on, the Glovebox Control screen shows the following display (Figure 3). In
order to change any setting, the user must log in to the system.
Figure 3 Glovebox Control screen
1 Press the Login/Logout button (Figure 4).

Installation
18 of 80 Pure_Lab_Manual Rev 6_4-14-2015.docx
Figure 4 Login/Logout button
2 To Log in as a User, press the Login User button and then enter the code 7990. The Login
User button turns Green and flashes Accepted.
3 Press the Main Screen button to reach the Main Glovebox Control screen (Figure 5).
Figure 5 Main Glovebox Control screen
3.7.3 Adjusting the Box Pressures
The Glovebox Control system is programmed to maintain the Glovebox pressure between the
minimum and maximum working pressure settings. To adjust these pressure settings:
1 Press the System Config button. The Glovebox Config Screen appears (Figure 6).

Installation
Pure_Lab_Manual Rev 6_4-14-2015.docx 19 of 80
Figure 6 Glovebox Config Screen
2 Press the Numeric blue display button next to Working Maximum SP. A numerical input
screen appears (Figure 7). Type in 12.0 and press the Enter key.
3 Press the Numeric blue display button next to Working Minimum SP. A numerical input
screen appears. Type in 10.0 and Press the Enter key.
Figure 7 Numerical input screen
4 You will hear working gas enter the box automatically, and the pressure indicators will read
11mbar.
a Ensure that the inside and outside doors to the Antechambers are closed.
b Turn on the vacuum pump by pressing the Start button on the main screen.
c Open the evacuate valve on the Large Antechamber and allow the Antechamber to
evacuate to -30.
d Close the evacuate valve.
e Repeat this process for the mini Antechamber.
5 Wait 10 minutes to allow the Glovebox to stabilize.

Installation
20 of 80 Pure_Lab_Manual Rev 6_4-14-2015.docx
6 Use the appropriate foot pedal to add/remove gas to/from the Glovebox to reach a pressure
of 11.0 mbar.
7 Using a timer, wait 25 minutes and observe the current box pressure.
If the pressure has not decreased more than 1 mbar in this time period, the Glovebox is
leak tight.
If the pressure drops more than 1 mbar, check all of the connections that were made
during the assembly process. Contact your Innovative Technology, Inc. representative if
you require assistance in troubleshooting.
3.7.4 Purging
The purpose of purging the system is to displace the air in the box with the inert gas of your
choice. It is extremely important to displace as much of the air as possible prior to circulating
the inlet gas through the purifier column. It is advisable to use at least three cylinders of gas per
Glovebox module during this purging procedure and to reduce the O2 and H2O levels to less
than 50 ppm.
Note: If you have a freezer, the door should be open during purging.
The purging method is as follows:
1 Set the Working Maximum pressure to +10.0 mbar and the Working Minimum Pressure to
+5.0 mbar See “Adjusting the Box Pressures” on page 18.
2 Open the manual purge valve located on the top left of the box. If your Glovebox system is
fitted with an Auto Purge valve, refer to “Purge Control” on page 30.
3 Adjust the flow using the purge valve so that there is a steady flow of incoming gas and the
box pressure is maintained at >1mbar.
4 Create turbulence in the box to increase the efficiency of the purge. This can be done by
pressing in the gloves and waving inside the box or installing a small electric fan inside the
box.
5 During the purge process you will need to change the working gas cylinder as it empties.
You must close the purge valve before changing the cylinder.
6 Re-open the Purge valve after replacing the cylinder and opening the valve on the cylinder.
7 Purge the system with at least 3 cylinders of inert gas for a standard 2-glove system.
Note: If you do not have an Oxygen Analyzer, it can be assumed that after purging with
three (3) cylinders (for a single 2-glove system), the Oxygen content in the box is 25 ppm or
less. Close the Manual Purge valve..
8 The O2 level may increase after the blower has been turned on. If the O2 level exceeds
100 ppm, stop the blower and continue to purge. Repeat steps 6 and 7 as necessary.
Table of contents