Inovance GL20-RTU-PN User manual

*PS00007594A00*


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Preface
■ About this Guide
GL20‑RTU‑PN series PROFINET communication interface module features support for
PROFINET communication and is applicable to PROFINET master devices such as S7‑
1500 and S7‑1200. One PROFINET module can connect up to 16 GL20 I/O modules.
When the number of connected I/O modules exceeds 16, an expansion power supply
module is required (one power supply module for every 16 additional I/O modules).
This guide describes the mechanical installation, electrical installation and
programming examples of the product.
■ Standard Compliance
The following table lists the certifications, directives, and standards that the product
may comply with. For details about the acquired certificates, see the certification
marks on the product nameplate.
Certifica‑
tion
Directive Name Standard
CE
certifica‑
tion
EMC directive 2014/30/EU 24 VDC products
EN 61131‑2
24 VAC products
EN 61131‑2
EN 61000‑3‑2
EN 61000‑3‑3
LVD directive 2014/35/EU EN 61010‑1
EN 61010‑2‑201
RoHS directive 2011/65/EU
amended by (EU)
2015/863
EN IEC 63000
UL/cUL
certifica‑
tion
‑ UL 61010‑1
UL 61010‑2‑201
UL 61010‑2‑030
CAN/CSA‑C22.2 No. 61010‑1
CSA C22.2 NO. 61010‑2‑201
CSA C22.2 NO. 61010‑2‑030

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Certifica‑
tion
Directive Name Standard
KCC
certifica‑
tion
‑ ‑
EAC
certifica‑
tion
‑ ‑
■ Revision History
Date Version Description
September 2022 A00 First release.
■ How to Obtain
This guide is not delivered with the product. You can obtain the PDF version by the
following method:
●Log in to Inovance's website (
www.inovance.com
), choose Support >Download,
search by keyword, and then download the PDF file.
●Scan the QR code on the product with your mobile phone.
■ Product Warranty Instructions
The warranty period of the product is 18 months as of the date of manufacture (refer
to the barcode on the equipment). If otherwise agreed upon, the agreed terms and
conditions shall prevail. After the warranty period expires, maintenance will be
charged.
Within the warranty period, maintenance will be charged for damages caused by the
following:
●Operations not following the user instructions
●Fire, flood, or abnormal voltage
●Use of the product for non‑recommended functions
●Use of the product outside the scope of intended use
●Force majeure such as natural disasters, earthquake, lightning strike
The maintenance fee is charged according to the latest Price List of Inovance. If
otherwise agreed upon, the terms and conditions in the agreement shall prevail.

‑3‑
For details, see Product Warranty Card.

‑4‑
Safety Instructions
■ Safety Precautions
1. Before installing, using, and maintaining this equipment, read the safety
information and precautions thoroughly, and comply with them during operations.
2. To ensure the safety of humans and equipment, follow the signs on the equipment
and all the safety instructions in this user guide.
3. "CAUTION", "WARNING", and "DANGER" items in the user guide only indicate some
of the precautions that need to be followed; they just supplement the safety
precautions.
4. Use this equipment according to the designated environment requirements.
Damage caused by improper use is not covered by warranty.
5. Inovance shall take no responsibility for any personal injuries or property damage
caused by improper use.
■ Safety Levels and Definitions
: Indicates that failure to comply with the notice will result in death or
severe personal injuries.
: Indicates that failure to comply with the notice may result in death or
severe personal injuries.
: Indicates that failure to comply with the notice may result in minor or
moderate personal injuries or damage to the equipment. Please keep this guide well
so that it can be read when necessary and forward this guide to the end user.
During Control System Design
●Provide a safety circuit outside the PLC so that the control system can still work safely
once external power failure or PLC fault occurs.
●Add a fuse or circuit breaker because the module may smoke or catch fire due to long‑
time overcurrent caused by operation above rated current or load short‑circuit.

‑5‑
●An emergency stop circuit, a protection circuit, a forward/reverse operation interlocked
circuit, and a upper position limit and lower position limit interlocked circuit must be set
in the external circuits of PLC to prevent damage to the machine.
●To ensure safe operation, for the output signals that may cause critical accidents, please
design external protection circuit and safety mechanism;
●Once PLC CPU detects abnormality in the system , all outputs may be closed; however,
when a fault occurs in the controller circuit, the output may not be under control.
Therefore, it is necessary to design an appropriate external control circuit to ensure
normal operation.
●If the PLC output units such as relays or transistors are damaged, the output may fail to
switch between ON and OFF states according to the commands.
●The PLC is designed to be used in indoor electrical environment (overvoltage category II).
The power supply must have a system‑level lightning protection device, assuring that
overvoltage due to lightning shock cannot be applied to the PLC power supply input
terminals, signal input terminals and output terminals and so forth, so as to avoid
damage to the equipment.
Installation
●Installation must be carried out by the specialists who have received the necessary
electrical training and understood enough electrical knowledge.
●Disconnect all external power supplies of the system before removing/installing the
module. Failure to do so may result in electric shock, module fault or malfunction.
●Do not use the PLC where there are dust, oil smoke, conductive dust, corrosive or
combustible gases, or exposed to high temperature, condensation, wind & rain, or
subject to vibration and impact. Electric shock, fire and malfunction may also result in
damage or deterioration to the product.
●The PLC is open‑type equipment that must be installed in a control cabinet with lock
(cabinet housing protection > IP20). Only the personnel who have received the necessary
electrical training and understood enough electrical knowledge can open the cabinet.

‑6‑
●Prevent metal filings and wire ends from dropping into ventilation holes of the PLC
during installation. Failure to comply may result in fire, fault and malfunction.
●Ensure there are no foreign matters on ventilation surface. Failure to comply may result
in poor ventilation, which may cause fire, fault and malfunction.
●Ensure the module is connected to the respective connector securely and hook the
module firmly. Improper installation may result in malfunction, fault or fall‑off.
Wiring
●Wiring must be carried out by personnel who have received the necessary electrical
training and understood enough electrical knowledge.
●Disconnect all external power supplies of the system before wiring. Failure to comply
may result in electric shock, module fault or malfunction.
●Install the terminal cover attached to the product before power‑on or operation after
wiring is completed. Failure to comply may result in electric shock.
●Perform good insulation on terminals so that insulation distance between cables will not
reduce after cables are connected to terminals. Failure to comply may result in electric
shock or damage to the equipment.
●To avoid electric shock, cut off the power supply before connecting the product to the
power supply.
●The input power of the product must meet the specifications listed in this guide. If the
power input does not meet the specifications, the equipment may be damaged. Thus,
check regularly that the DC power provided by the switching‑mode power supply unit is
stable.
During Operation and Maintenance

‑7‑
●Maintenance & inspection must be carried out by personnel who have the necessary
electrical training and experience.
●Do not touch the terminals while the power is on. Failure to comply may result in electric
shock or malfunction.
●Disconnect all external power supplies of the system before cleaning the module or re‑
tightening screws on the terminal block or screws of the connector. Failure to comply
may result in electric shock.
●Disconnect all external power supplies of the system before removing the module or
connecting/removing the communication wirings. Failure to comply may result in electric
shock or malfunction.
Safety Recommendations
●On‑site manual devices or other backup means must be equipped in the position where
the operator directly touches the mechanical parts, such as loading and unloading
mechanical tools, or the position where the machine runs automatically. The manual
devices and backup means, which can start or interrupt automatic operations of the
system, must be independent of the programmable controller.
●If you need to modify the program while the system is running, use the lock function or
other protective measures. Ensure that only authorized personnel can make the
necessary modifications.
Disposal
●Treat the scrapped product as industrial waste. Dispose of the battery according to local
laws and regulations.
●Recycle retired equipment by observing industry waste disposal standards to avoid
environmental pollution.

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1 Product Information
1.1 Model Number and Nameplate
①Product Information
GL: General local module
③I/O Type
RTU: Remote terminal unit
②Serial Number
20: 20 series module
④Module Type
PN: PROFINET
Based on the above description of model number and nameplate, the relevant
ordering data of this product is described in the following table.
Model Description Product Code Applicable Model
GL20‑RTU‑PN GL20 series PROFINET
communication interface
module
01440289 PROFINIT master
devices such as S7‑1500
AND S7‑1200.
1.2 Components
The following figure shows the terminals and interfaces of the module.

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‑10‑
No. Interface
Name
Function
①Signal
indicators
PWR Power
indicator
Solid on (green) ON when power supply is
switched on.
RUN Running
indicator
Off The module is initializing.
Flashing (green) The module is in parameter
configuration mode or
waiting to connect to the
master device.
Single flash
(green)
The module is in safe
operational mode (can read
inputs, cannot update
outputs).
Solid on (green) The module communication
is normal.
ERR
Communica‑
tion error
indicator
Off No communication error
Solid on (red) No expansion module
present. For details, see "
Fault Diagnosis
"
on page 23
Flashing (red) Inconsistent configuration of
expansion modules. For
details, see "
Fault Diagnosis
"
on page 23
Single flash (red) GL20‑RTU‑PN module offline
or expansion module
synchronization error
SF Fault
indicator
Off Expansion module is normal
Solid on Local bus error. For details,
see "
Fault Diagnosis
"
on
page 23
Flashing (red) Expansion module fault. For
details, see "
Fault Diagnosis
"
on page 23
②PROFINET
interface
P1: PROFINET interface 1
P2: PROFINET interface 2

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No. Interface
Name
Function
③24 V
power
Power input terminals
Note
●Flashing: Flashes at an interval of 200 ms
●Single flash: Flashes at an interval of 1000 ms
●Double flash: Flashes twice at an interval of 1000 ms
1.3 Specifications
■ Power supply specifications
Item Specification
Rated terminal input
voltage
24 VDC (20.4 VDC to 28.8 VDC)
Rated terminal input
current
0.6 A (typical@24 V)
Rated bus output
voltage
5 VDC (4.75 VDC to 5.25 VDC)
Rated bus output
current
2 A (typical@5 V)
Power output
derating
80% derating at 55°C (the output current does not exceed 1.6 A), or
10°C derating when output curent is 2 A
Power supply
protection
Anti‑reverse connection, surge absorption

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■ Software specifications
Item Specification
Communication
mode
RT mode
Minimum
communication cycle
1 ms
I&M data I&M0 to I&M3
PROFINET version V2.3
Expansion capability 16 modules
Number of PROFINET
interfaces
2
PROFINET switch
capability
Networking
Open IE Support for TCP/IP, SNMP, LLDP
Alarm/diagnosis/
status information
Support for uploading of error code from local to PLC
Physical layer 100BASE‑TX
Communication
speed
10 Mbit/s (standard Ethernet), 100 Mbit/s (PROFINET)
Communication
mode
Full duplex
Topology Linear, star, tree
Transmission
medium
Cat5e and above
Transmission
distance
Less than 100 m between two nodes
Priority boost Supported
Port disable Supported
Zero configuration
for module
replacement
Supported (For replacement of PN module of the same type)
Factory reset of
GL20‑RTU‑PN
Supported

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Item Specification
Factory reset of
expansion module
Not supported
Firmware update Supported
1.4 Environmental Specifications
Item Specification
Ambient operating
temperature
–20°C to 55°C
Ambient operating
humidity
<95% RH, non‑condensing
Atmosphere Must be free from corrosive gases
Ambient storage
temperature
–20°C to 60°C (<90% RH, non‑condensing)
Altitude 2,000 m max. (80 kPa)
Pollution degree 2 or less
Noise immunity 2 kV on power supply line (Conforms to IEC 61000‑4‑4)
Overvoltage
category
II
EMC immunity
level
Zone B, IEC61131‑2
Vibration
resistance
IEC 60068‑2‑6
5 to 8.4 Hz with 3.5 mm amplitude, 8.4 to 150 Hz, acceleration of 9.8
m/s2, X, Y, and Z directions (10 sweeps of 10 min each = 100 min in
total)
Shock resistance IEC 60068‑2‑27, 9.8 m/s2, 11 ms, X, Y, Z, 6 directions, 3 times/direction
1.5 Supported Modules
Currently, the following modules are supported.

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Product code Module Name Description
01440291 GL20‑1600END GL20 series 16‑channel digital
input module
01440292 GL20‑0016ETP GL20 series 16‑channel digital
PNP transistor output module
01440293 GL20‑0016ETN GL20 series 16‑channel digital
NPN transistor output module
01440288 GL20‑4AD GL20 series 4‑channel analog
input module
01440287 GL20‑4DA GL20 series 4‑channel analog
output module
1.6 Analog-to-Digital Conversion
The rule for conversion between analog and digital is described in the following
tables.
■ Analog Output
Rated Output Range Rated Digital Value
–20000 to 20000
Rated Digital Value
–32000 to 32000
–10 V to 10 V –20000 to 20000 –32000 to 32000
0 V to 10 V 0 to 20000 0 to 32000
–5 V to 5 V –20000 to 20000 –32000 to 32000
0 V to 5 V 0 to 20000 0 to 32000
1 V to 5 V 0 to 20000 0 to 32000
0 mA to 20 mA 0 to 20000 0 to 32000
4 mA to 20 mA 0 to 20000 0 to 32000
■ Analog Input
Rated Input Range Rated Digital Value
–20000 to 20000
Rated Digital Value
–32000 to 32000
–10 V to 10 V –20000 to 20000 –32000 to 32000
0 V to 10 V 0 to 20000 0 to 32000
–5 V to 5 V –20000 to 20000 –32000 to 32000

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Rated Input Range Rated Digital Value
–20000 to 20000
Rated Digital Value
–32000 to 32000
0 V to 5 V 0 to 20000 0 to 32000
1 V to 5 V 0 to 20000 0 to 32000
0 mA to 20 mA 0 to 20000 0 to 32000
–20 mA to 20 mA –20000 to 20000 –32000 to 32000
4 mA to 20 mA 0 to 20000 0 to 32000

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2 Mechanical Installation
2.1 Mounting Dimensions
■ Module
The mounting dimensions (in mm) are shown in the figure below.
■ Cable Connection

‑17‑
■ End Cover
2.2 Installation Method
■ Installing Modules Side-by-Side
The module is mounted onto a DIN rail in conformity with IEC 60715 (width: 35 mm,
thickness: 1 mm). The dimensions (unit: mm) are shown below.
Before installing the module, remove the end cover in the direction indicated by the
arrow, as shown below.

‑18‑
You can install multiple modules side by side with the help of top and bottom guides
on the modules, as shown below.
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