Insinger CS-5H User manual

®
TECHNICAL MANUAL
Chemical Sanitizing Door Type Dishwashing Machine
Installation, Operation and Maintenance Instructions
Insinger Machine Company
6245 State Road
Philadelphia, PA 19135-2996
800-344-4802
Fax [phone]
www.insingermachine.com
CS-5
CS-5H

Thank you for purchasing this quality
Insinger product.
On the space provided below please record the
model, serial number and start-up date of this unit:
Model:__________________________________
Serial Number:___________________________
Start-Up Date:____________________________
When referring to this equipment please have this
information available.
Each piece of equipment at Insinger is carefully
tested before shipment for proper operation. If the
need for service should arise please contact your
local Authorized Insinger Service Company.
A Service Network Listing is provided on our web
site, www.insingermachine.com or call Insinger at
800-344-4802 for your local authorized servicer.
For proper activation of the Insinger Limited
Warranty a SureFire™ Start-Up & Check-Out Service
should be completed on your machine. Refer to the
Introduction section in this manual for an explanation
of Insinger SureFire™ Start-Up & Check-Out
Program.
Please read the Insinger Limited Warranty and all
installation and operation instructions carefully before
attempting to install or operate your new Insinger
product.
To register your machine for warranty by phone, fax
or the internet or for answers to question concerning
installation, operation, or service contact our
Technical Services Department:
TECHNICAL SERVICE CONTACTS
Toll-Free 800-344-4802
Fax [phone]
e-mail [email protected]
Web site www.insingermachine.com
DoorTypeTM2013 www.insingermachine.com 800-344-4802
TABLE OF CONTENTS
Part 1
Technical Information
•Catalog Cut-sheet
•Introduction
•Warranty
1-8
Part 2
Installation Instructions
•Installation Drawing
9-14
Part 3
Operating Instructions
•Operation and Cleaning Instructions
•Maintenance and Repair Procedures
•Basic Service Guide
15-19
Part 4
Electrical Schematics & Replacement Parts
•Machine Wiring Diagrams
•Control Panel Layout and Component
Drawing
20-44
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PART 1 TECHNICAL INFORMATION
www.insingermachine.com 800-344-48021
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DoorTypeTM2013

PART 1 TECHNICAL INFORMATION
DoorTypeTM2013 www.insingermachine.com 800-344-4802
4_2013
6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com
2
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PART 1 TECHNICAL INFORMATION
DoorTypeTM2013 www.insingermachine.com 800-344-48023
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PART 1 TECHNICAL INFORMATION
DoorTypeTM2013 www.insingermachine.com 800-344-4802
3 _2012
6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com
4
®

COMMANDER 18-6 DOOR TYPE
DISHWASHER SERIES
INTRODUCTION
Purpose
The purpose of this technical manual is to provide
installation, operation, cleaning and maintenance
directions.
A section is provided for replacement parts.
Scope
This manual contains all pertinent information to
assist in the proper installation, operation, cleaning,
maintenance, and parts ordering for the Insinger
Commander Series dishwashers.
Theinstallationinstructionsareintendedforqualied
equipment installers. The operation and cleaning
instructions are intended for the daily users of the
equipment. The maintenance and parts sections are
intendedforqualiedserviceand/ormaintenance
technicians. Replacement parts may be ordered
directly from our factory or from your local Insinger
Authorized Service Agency. You can speak to the
InsingerTechnicalServicesDepartment,800/344-
4802, or e-mail us at [email protected].
When calling for warranty information or replacement
parts please provide the model and serial number of
your Insinger Equipment. These important numbers
should be noted in this manual on the spaces
provided on the opening page.
Surere™ Start-up & Check-out Program
InsingerisproudtoofferourexclusiveSurere™
Start-up & Check-out Program to our commercial
customers. This service is included in the purchase
price of your new Insinger dishwasher. We will
provide an authorized factory service technician for
the initial start-up of your new Insinger dishwasher
to ensure it is running at optimum levels from the
veryrstpass.Pleasecallthefactoryoryourlocal
Insinger Sales Representative to schedule this
service.
PART 1 TECHNICAL INFORMATION
DoorTypeTM2013 www.insingermachine.com 800-344-4802
NSF 3-2008 requirements for detergent and
chemical sanitizer dispensers.
This machine must be operated with an automatic
detergent dispenser and, if applicable, an automatic
chemical sanitizer feeder, including a visual means
to verify that detergents and sanitizers are delivered
or a visual or audible alarm to signal if detergents
and sanitizers are not available for delivery to
the respective washing and sanitizing systems.
Please see instructions for electrical and plumbing
connections located in this manual and in the feeder
equipment manual.
CAUTION:
Indicates potential equipment damage.
WARNING:
Indicates potential physical danger.
▲
!
NOTE:
Indicates helpful operating hints or tips.

Denitions
Throughoutthisguideyouwillndthefollowing
terms: WARNING, CAUTION, & NOTE.
WARNING indicates potential physical danger.
CAUTION indicates potential equipment damage.
NOTE indicates helpful operating hints or tips.
You will visually be able to identify each as shown
below:
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PART 1 TECHNICAL INFORMATION
DoorTypeTM2013 www.insingermachine.com 800-344-48026
Door Type Dishwashing Machine
Safety Summary
The following are general safety precautions that
arenotrelatedtoanyspecicprocedures.These
are recommended precautions that personnel
must understand and apply during many phases of
operation and maintenance.
Keep Away From Live Circuits
Operating personnel must at all times observe all
safety regulations. Do not replace components or
make adjustments inside the equipment with the high
voltage supply turned on. Under certain conditions,
dangerous potentials may exist when the power
control is in the off position. To avoid casualties,
always remove power, red tag machine and ground a
circuit before touching it.
Do Not Service or Adjust Alone
Under no circumstances should any person reach
into or enter the enclosure for the purpose of
servicing or adjusting the equipment except in the
presence of someone who is capable of rendering
aid.
Resuscitation
Personnel working with or near high voltages should
be familiar with modern methods of resuscitation.
Such information may be obtained from the Bureau of
Medicine and Surgery.
®

INSINGER MACHINE COMPANY LIMITED WARRANTY
PART 1 TECHNICAL INFORMATION
DoorTypeTM2013 www.insingermachine.com 800-344-4802
or failure to perform normal and routine
maintenance as set out in the instruction booklet
(operating instructions) or for improper operation
or failure to follow normal operating instructions
(as set out in the instruction booklet). Insinger
is not responsible nor liable for any conditions
of erosion or corrosion caused by corrosive
detergents, acids, lye or other chemicals used in
the washing and or cleaning process.
Service must be done by either Insinger Appointed
Service Agencies or agencies receiving prior
authorization from Insinger.
All warranty work must be done during normal
working hours, unless purchaser receives prior
authorization from Insinger.
There are no other express warrants except
as set forth herein and any applicable implied
warranties of merchantability and tness are
limited in duration to the period of coverage of
this express written limited warranty. This limited
warranty supersedes all other express warranties,
impliedwarrantiesofmerchant-abilityandtness
or limited warranties as of this date, January 1,
1998. Some states do not allow limitation on how
long an implied warranty lasts so this limitation
may not apply to you.
Insinger is not liable for any special, indirect or
consequential damages. Some states do not
allow the exclusion or limitation of incidental or
consequential damages, so this limitation nor
exclusion may not apply to you.
Insinger does not authorize any person or company
to assume for it any other obligation or liability in
connection with the sale, installation, use, removal,
return or replacement of its equipment: and no
such representations are binding on Insinger.
Insinger Machine Company, Inc. (Insinger) hereby
warrants to the original retail purchaser of this
Insinger Machine Company, Inc. product, that if
it is assembled and operated in accordance with
the printed instructions accompanying it, then
for a period of either 15 months from the date
of shipment from Insinger or 1 year (12 months)
from the date of installation or start-up that said
Insinger product shall be free from defects in
material and workmanship. Whichever one of the
two aforestated limited warranty time periods is the
shortest shall be the applicable limited warranty
coverage time period.
Insinger may require reasonable proof of your
date of purchase; therefore, you should retain
your copy of invoice or shipping document.
This limited warranty shall be limited to the repair or
replacement of parts which prove defective under
normal use and service and which on examination
shall indicate, to Insinger’s satisfaction, they
are defective. Any part that is claimed to be
defective and covered by this limited warranty
must be returned to Insinger. An RMA# must be
obtained from the Insinger Warranty Department
before returning any material. Return may be
done through an Authorized Service Agency.
Furnish serial number of machine and RMA # with
shipment and send to:
Insinger Machine Company
6245 State Road
Philadelphia, PA 19135-2996
If Insinger’s inspection conrms the defect and
the claim, Insinger will repair or replace such
part without charge and return it to you freight or
postage prepaid.
This limited warranty does not cover any failure or
accident,abuse,misuse,alteration,misapplication,
improper installation, re, ood, acts of God or
improper maintenance or service,
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INSINGER MACHINE COMPANY LIMITED WARRANTY- COMMERCIAL MARINE USE
PART 1 TECHNICAL INFORMATION
DoorTypeTM2013 www.insingermachine.com 800-344-4802
Labor will be billed to the customer at a reduced
rate of $40.00 per hour. If sailing with a vessel is
required, then an eight hour per day minimum will
apply.
This limited warranty does not cover accident,
abuse,misuse,alteration,misapplication,improper
installation, re, ood, or improper maintenance
or service, or failure to perform normal and routine
maintenance as set out in the instruction booklet
(operating instructions) or for improper operation
or failure to follow normal operating instructions
(as set out in the instruction booklet).
Insinger is not responsible nor liable for any
conditions of erosion or corrosion caused by
corrosive detergents, acids, lye or other chemicals
used in the washing, caring and or cleaning
process.
Warranty service must be done by either Insinger
Appointed Service Agencies or agencies, custom-
ers galley engineers receiving prior authorization
from Insinger.
There are no other express warrants except as set
forth herein and any applicable implied warranties
of merchantability and tness are limited in
duration to the period of coverage of this express
written limited warranty. This limited warranty
supersedes all other express warranties, implied
warrantiesofmerchantabilityandtnessorlimited
warranties as the above date.
Insinger does not authorize any person or company
locally or overseas to assume for it any other
obligation or liability in connection with the sale,
installation, use, removal, return or replacement
of its equipment; and no such representations are
binding on Insinger.
Insinger Machine Company, Inc. (Insinger) hereby
warrants to the original retail purchaser of this
Insinger Machine Company, Inc. product, that if it
is assembled and operated in accordance with the
printed instructions accompanying it (installation
manual), then for a period of 15 months from
the date of installation on board the vessel, that
said Insinger product shall be free from defects in
material and workmanship.
Insinger may require reasonable proof of your
date of equipment install, therefore, you should
retain your copy of invoice or shipping document.
This limited warranty shall be limited to the
replacement of parts which prove defective under
normal use and service and which on examination
shall indicate, to Insinger’s satisfaction, they are
defective. Any part that is claimed to be defective
and covered by this limited warranty must be
returned to Insinger. Furnish serial number of
machine with shipment and send to:
Insinger Machine Company, Inc.
6245 State Road
Philadelphia, PA 19135-2996
If Insinger’s inspection conrms the defect and
the claim, Insinger will repair or replace such
part without charge and return it to you freight or
postage prepaid. If part damages are not covered,
Insinger will contact the customer and advise.
If a factory trained authorized technician is
required to repair or replace defective parts or
material during the 18 month warranty period,
the cruise line will be responsible for the payment
of travel expense and a minimum of four hours
labor.
8
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INSTALLATION INSTRUCTIONS
Commander 18-6 Series & CS Series
PART 2 INSTALLATION INSTRUCTIONS
DoorTypeTM2013 www.insingermachine.com 800-344-4802
Placement
Carefully uncrate machine. Take caution not to damage
components which may be mounted on the top or
sides of the machine. Set unit in place and adjust the
feet to level the machine.
Fasten the tables to the load and unload side of the
machine. Most installations require fastening the
turn-down lip of the dish tables to the side of the
machinewithatheadcountersunkscrews.Thetable
design should provide horizontal clearance of 30” for
servicing.
Electrical Connections
Connect electrical lines sized for the correct voltage,
current and phase of the machine. These should
agree with the machine requirements indicated on the
nameplate and labels on the control panel.
CAUTION:
Connections must be made to a circuit breaker
or fused disconnect as provided by the end-user
and required by local codes.
A laminated wiring diagram is inside the control panel.
9
A single-point electrical connection is provided for the
pumps, control circuit, and wash tank heater.
If an electric booster is provided, connect power
directly to the booster.
If the Insinger Self-Contained booster is provided
the machine comes standard with a Single-Point
Connection (to include the booster).
Fuse Sizing Chart
Model 208VAC/3PH 240VAC/3PH 380VAC/3PH 480VAC/3PH 220VAC/1PH
18-6 (C)
Steam heat 10A 10A 6A 6A 15A
18-6 (C)
Electric heat 20A 20A 10A 10A 35A
18-6 (C)
Electric heat
Insinger SCB
60A 50A 30A 25A 90A
18-6H (C)
Steam heat 10A 10A 10A 6A 20A
18-6H (C)
Electric heat 25A 25A 15A 15A 40A
18-6H (C)
Electric heat
Insinger SCB
60A 60A 35A 30A 100A
®

PART 2 INSTALLATION INSTRUCTIONS
DoorTypeTM2013 www.insingermachine.com 800-344-4802
Chemicals
Upon the completed installation of the dishwasher,
contact a local detergent/chemical supplier for the
correct chemicals for your soil load and geographical
area.
Electrical connection points for the detergent
dispenser and rinse injector are located inside the
control panel. Refer to the wiring diagram for this
machine for the proper connection points.
Dispensers may be connected on either the primary
voltage side of the machine or the 24VAC control
voltage side.
Mechanical Connections
Connecthotwater(seespecicunitinfo)linesfortank
ll/booster as tagged and noted on the installation
drawings. If machine is provided with steam heat
connect the steam lines and steam condensate lines
as tagged and noted on installation drawings. Connect
the drain line.
10
CAUTION:
As with any 3 phase system, an electrician must check
all motors for proper phasing, i.e., Pump motors must be
running in direction indicated by arrow on housing.
CAUTION:
Drainlinesmustbeasspeciedoninstallation
drawings.
Drain line should be properly vented and should have
fallofnotlessthan1/4”tothefootofproperow.
Some area plumbing codes require drains
toowintoanopengapwithanopeningtwice
the diameter of the pipe.
Check with your local plumbing codes for the type of
drain connection required.
CAUTION:
Alllinesmustbeushedpriortousetoremovedebris.
CAUTION:
Donotreducethesizeoflinesasspeciedininstalla-
tion drawings. All Lines are sized to facilitate necessary
ows,pressures,etc.
HVAC
Ventilation system must be sized to provide adequate
ventilation per machine specs. Refer to spec sheet.
CAUTION:
When connecting on the 24VAC control voltage side of
the transformer, total VA must not exceed 50VA.
The detergent density probe should be installed in the
hole provided & labeled in the wash tank. A switch on
the control panel labeled “De-lime” is provided for de-
liming the machine. When activated, this switch will
keepthemachineinanindenitewashcycle.Aswitch
on the control panel labeled “Heavy Cycle” provide an
extended 2 minute wash cycle.
Tabling
Load and unload tables should be pitched towards the
machine to return excess water into the machine.
Insinger dishmachines are user-friendly, making
them easy to operate and maintain. By following the
operation procedure and general cleaning procedures
your Insinger dishwasher will give you years of trouble
free service.
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PART 2 INSTALLATION INSTRUCTIONS
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PART 2 INSTALLATION INSTRUCTIONS
DoorTypeTM2013 www.insingermachine.com 800-344-480212
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PART 2 INSTALLATION INSTRUCTIONS
DoorTypeTM2013 www.insingermachine.com 800-344-480213
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PART 2 INSTALLATION INSTRUCTIONS
DoorTypeTM2013 www.insingermachine.com 800-344-480214
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PART 3 OPERATION & CLEANING INSTRUCTIONS
DoorTypeTM2013 www.insingermachine.com 800-344-480215
Insinger dishmachines are user-friendly, making them
the easiest dishmachines on the market to operate
and maintain.
By following these operating procedures your
Insinger dishwasher will give you years of trouble free
service.
OPERATION INSTRUCTIONS
1. Ensure drain overow tube is in place. Close all
tank drain valve.
2. Check for proper installation and cleanliness of all
internal, removable components such as suction
strainers, scrap screens, and spray manifolds.
3. Ensure all water & steam lines are open. Ensure
electrical circuits are on.
4. Close machine doors.
5. Press the power switch to the ON position. The
switch will light up red when on. The machine will
ll the tank, run through a complete wash/rinse
cycle and shut-off.
6. When the tank is full the tank heat will operate
automatically. Proper wash tank temperature is
160ºFminimum.Propernalrinsetemperatureis
180ºFminimumat20PSI±SPSI,whileinthenal
rinse cycle.
CAUTION:
To ensure proper operation
oftheautotankllfeatureandthetankheaters,
thetankleveloatsMUSTbecleaneddaily.
7. Open doors.
8. Insert a rack of soiled dishware in machine and
lower doors. The machine is equipped with
RackAware™ and will start the wash and rinse
automatically. When the rinse indicator light goes
off the machine cycle is complete.
9. Open doors and remove rack of clean ware. For
continuous operation repeat steps 7 & 8.
10. Upon completion of ware cleaning press the power
switch to the “OFF” position. The switch light will
go off.
11. Refer to the cleaning procedures for proper clean-
up of the dishmachine.
12. A switch on the control panel labeled “De-lime”
is provided for use when de-liming the machine.
When activated, this switch will keep the machine
inanindenitewashcycle.
13. A switch on the control panel labeled “Heavy Cycle”
will activate the extended wash cycle for heavily
soiled ware.
14. Report any unusual occurrences to qualied
service personnel.
The following cleaning procedures should be done
daily, at the end of the shift.
Cleaning Procedures, Daily
1. Remove all internal removable parts including
spray manifolds, scrap screens, drain overow
tube and suction strainer.
2. Remove the end caps from the spray manifolds
and clean with the brush provided. Flush the
manifolds.
3. Flush scrap screens
4. Cleandrainoverowtube.
CAUTION:
Overloading racks will minimize the
proper cleaning of ware.
WARNING:
Donotopenthedoorsduringthewash/rinse
cycle as hot water is being sprayed. An inter-
lockisprovidedtostopthewash/rinsecycle
if the doors are opened but hot water may
spray out if doors are opened too quickly.
▲
!
NOTE:
V-cupsealonthedrainoverowtubemay
becomegummednotallowingtheoverow
tube to seal. This will cause the drain to
leak water. Remove any build-up on the
V-cup seal. When the seal becomes worn,
replace with part #D2-557.

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DoorTypeTM2013 www.insingermachine.com 800-344-480216
CLEANING PROCEDURES (continued)
5. Clean suction strainers of build-up.
PRESSURE ADJUSTMENT
Pressureinthe nalrinsemustbe maintainedat20
± 2 psi. Adjustment of the pressure is made with the
adjusting screw on the pressure reducing valve.
NOTE:
Improper cleaning of the suction strainers
will cause the pumps to cavitate. This will
cause poor washing results.

6.Cleanthetankleveloatwithaplasticabrasivepad(do
not use steel wool).
CAUTION:
L e v e l   o a t s  m u s t  b e  c l e a n e d  d a i l y. 
Build-up of grease and dirt will cause faulty operation
ofthetankllheatingsystem.
NOTE:
Upper and lower wash & rinse pipes are
not the same.

7. Final rinse nozzles should be cleaned of matter clogging
the jet spray.
8. The doors should be left open to allow drying of interior
surfaces.
Ifthereareoworpressureproblemswiththepressure
reducing valve, CAREFULLY remove the strainer
assembly and clean the strainer screen. Be careful
not to damage the Hex nut o-ring
NOTE:
The pressure reducing valve is supplied
only on units equipped with optional booster

PART 3 OPERATION & CLEANING INSTRUCTIONS
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DoorTypeTM2013 www.insingermachine.com 800-344-480217
NOTE:
Supplied only on units without optional
boosters.

The following is a basic guide for the repair and
replacement of common dishwasher parts. Refer to
the Basic Services Guide for troubleshooting tips.
MAINTENANCE REQUIREMENTS
Daily
1. Refer to the operations and cleaning instructions
provided in this manual for daily cleaning
procedures.
Weekly
1. The entire machine should be wiped down using
an industrial grade stainless steel cleaner.
2. Under the supervision of your detergent supplier
the machine interior must be properly de-limed.
Quarterly
1. Remove and clean the strainer screens on the
water and steam lines. If the screens cannot be
cleaned, replace.
2. Inspect the condition of the solenoid valve seats,
and diaphragms. Replace where necessary.
3. Inspect drain O-Rings for leakage. Replace where
necessary.
4. Check door spring tension and adjust where
necessary.
5. Checkwashandrinsehubbushing/bearingand
replace where necessary.
MAINTENANCE PROCEDURES
Solenoid Valve Disassembly
(See dwg. SK-4692)
1. Disconnect the power supply to the machine. Turn
off the water supply.
2. Remove cap on top of the coil. Remove the coil.
3. Remove the 4 hex bolts and lift bonnet from valve
body. Note positioning of spring and plunger.
4. Remove main piston.
5. Inspect for dirt, wear or lime build-up. Clean or
replace as required.
6. Reassemble in reverse of disassembly.
Liner Strainer Disassembly
1. Shut off water or steam supply.
2. Remove large hex nut on bottom of strainer body.
3. Remove strainer screen. Inspect and clean or
replace as necessary.
4. Reassembleinreverseofdisassembly.Waterow
must be same direction as arrow on line strainer
body. Use new gaskets to insure a tight seal.
NOTE:
The water quality in some areas requires
de-liming to be done more frequently.
Contact your detergent supplier for
recommended de-liming frequency.

NOTE:
It is not necessary to remove the pump
housing from the machine to disassemble.
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Pump Disassembly
1. Before disassembling pump ensure there are no
obstructions in the pump intake. Remove and clean
the suction strainer (inside tank). See dwg. SK-
2456 & SK-2923
PART 3 OPERATION & CLEANING INSTRUCTIONS
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PART 3 OPERATION & CLEANING INSTRUCTIONS
DoorTypeTM2013 www.insingermachine.com 800-344-480218
Pump Disassembly (Continued)
1. Remove the pump motor and impeller by
removing the 4 hex bolts attaching them to the
pump housing.
2. Repair or replace the pump parts as required.
3. Reassemble in reverse of disassembly.
Immersion Heater Replacement
See dwg. #SK-4703
1. The immersion heater MUST be completely
submerged at all times. If this is not the case
contactaqualiedservicetechnician.Theheated
surface should never be in contact with sludge.
See dwg. SK-4703.
2. Remove the housing covering the wiring
terminations. Disconnect the immersion heater
wires.
3. Remove the immersion heater by loosening and
removing the large hex nut.
4. The taper side of the nut must face toward wall of
tank.
5. Remount Hi-Temp cutoff switch to top heavy
element. (See dwg. #1433-3).
Tank Heat Temperature Adjustment
1. A temperature control board is provided in
the control panel for easy adjustment of tank
temperature. Though tank temperature is adjusted
during the machines factory test it is sometimes
necessary to re-adjust the temperature at start-up.
2. Locate the temperature control board. Use the
control panel layout drawing located in Section 4,
Electrical Schematic and Replacement Parts.
3. Adjust the tank temperature to the desired
temperature by turning the potentiometer located
on the temperature control board. An arrow on the
potentiometer indicates increase.
4. If the temperature does not change refer to
Troubleshooting Tank Temperatures in the next
section.
Troubleshooting Tank Temperatures
Electric Heat
1. If temperature does not change check the
temperaturecontrolboard(P/NDE9-251)proper
operation. If the temperature control board is faulty,
replace.
2. Verify tank heat contactor is working correctly.
If not, replace.
3. Verify all immersion heaters are working properly
and not limed. If not, replace.
Steam Heat
1. If temperature does not change check the
temperaturecontrolboard(P/NDE9-251)proper
operation. If the temperature control board is faulty,
replace.
2. Verifysteampressurepermachinespecications.
3. Verify steam trap is not clogged. If so, replace.
NOTE:
Use plumbers putty as gasketing around
the immersion heater to minimize leaks.
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