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Insinger CS-5H User manual

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®
TECHNICAL MANUAL
Chemical Sanitizing Door Type Dishwashing Machine
Installation, Operation and Maintenance Instructions
Insinger Machine Company
6245 State Road
Philadelphia, PA 19135-2996
800-344-4802
Fax 215-624-6966
www.insingermachine.com
CS-5
CS-5H
Thank you for purchasing this quality
Insinger product.
On the space provided below please record the
model, serial number and start-up date of this unit:
Model:__________________________________
Serial Number:___________________________
Start-Up Date:____________________________
When referring to this equipment please have this
information available.
Each piece of equipment at Insinger is carefully
tested before shipment for proper operation. If the
need for service should arise please contact your
local Authorized Insinger Service Company.
A Service Network Listing is provided on our web
site, www.insingermachine.com or call Insinger at
800-344-4802 for your local authorized servicer.
For proper activation of the Insinger Limited
Warranty a SureFire™ Start-Up & Check-Out Service
should be completed on your machine. Refer to the
Introduction section in this manual for an explanation
of Insinger SureFire™ Start-Up & Check-Out
Program.
Please read the Insinger Limited Warranty and all
installation and operation instructions carefully before
attempting to install or operate your new Insinger
product.
To register your machine for warranty by phone, fax
or the internet or for answers to question concerning
installation, operation, or service contact our
Technical Services Department:
TECHNICAL SERVICE CONTACTS
Toll-Free 800-344-4802
Fax 215-624-6966
e-mail [email protected]
Web site www.insingermachine.com
DoorTypeTM2013 www.insingermachine.com 800-344-4802
TABLE OF CONTENTS
Part 1
Technical Information
•Catalog Cut-sheet
•Introduction
•Warranty
1-8
Part 2
Installation Instructions
•Installation Drawing
9-14
Part 3
Operating Instructions
•Operation and Cleaning Instructions
•Maintenance and Repair Procedures
•Basic Service Guide
15-19
Part 4
Electrical Schematics & Replacement Parts
•Machine Wiring Diagrams
•Control Panel Layout and Component
Drawing
20-44
®
PART 1 TECHNICAL INFORMATION
www.insingermachine.com 800-344-48021
®
DoorTypeTM2013
PART 1 TECHNICAL INFORMATION
DoorTypeTM2013 www.insingermachine.com 800-344-4802
4_2013
6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com
2
®
PART 1 TECHNICAL INFORMATION
DoorTypeTM2013 www.insingermachine.com 800-344-48023
®
PART 1 TECHNICAL INFORMATION
DoorTypeTM2013 www.insingermachine.com 800-344-4802
3 _2012
6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com
4
®
COMMANDER 18-6 DOOR TYPE
DISHWASHER SERIES
INTRODUCTION
Purpose
The purpose of this technical manual is to provide
installation, operation, cleaning and maintenance
directions.
A section is provided for replacement parts.
Scope
This manual contains all pertinent information to
assist in the proper installation, operation, cleaning,
maintenance, and parts ordering for the Insinger
Commander Series dishwashers.
Theinstallationinstructionsareintendedforqualied
equipment installers. The operation and cleaning
instructions are intended for the daily users of the
equipment. The maintenance and parts sections are
intendedforqualiedserviceand/ormaintenance
technicians. Replacement parts may be ordered
directly from our factory or from your local Insinger
Authorized Service Agency. You can speak to the
InsingerTechnicalServicesDepartment,800/344-
4802, or e-mail us at [email protected].
When calling for warranty information or replacement
parts please provide the model and serial number of
your Insinger Equipment. These important numbers
should be noted in this manual on the spaces
provided on the opening page.
Surere™ Start-up & Check-out Program
InsingerisproudtoofferourexclusiveSurere™
Start-up & Check-out Program to our commercial
customers. This service is included in the purchase
price of your new Insinger dishwasher. We will
provide an authorized factory service technician for
the initial start-up of your new Insinger dishwasher
to ensure it is running at optimum levels from the
veryrstpass.Pleasecallthefactoryoryourlocal
Insinger Sales Representative to schedule this
service.
PART 1 TECHNICAL INFORMATION
DoorTypeTM2013 www.insingermachine.com 800-344-4802
NSF 3-2008 requirements for detergent and
chemical sanitizer dispensers.
This machine must be operated with an automatic
detergent dispenser and, if applicable, an automatic
chemical sanitizer feeder, including a visual means
to verify that detergents and sanitizers are delivered
or a visual or audible alarm to signal if detergents
and sanitizers are not available for delivery to
the respective washing and sanitizing systems.
Please see instructions for electrical and plumbing
connections located in this manual and in the feeder
equipment manual.
CAUTION:
Indicates potential equipment damage.
WARNING:
Indicates potential physical danger.
▲
!
NOTE:
Indicates helpful operating hints or tips.

Denitions
Throughoutthisguideyouwillndthefollowing
terms: WARNING, CAUTION, & NOTE.
WARNING indicates potential physical danger.
CAUTION indicates potential equipment damage.
NOTE indicates helpful operating hints or tips.
You will visually be able to identify each as shown
below:
5
®
PART 1 TECHNICAL INFORMATION
DoorTypeTM2013 www.insingermachine.com 800-344-48026
Door Type Dishwashing Machine
Safety Summary
The following are general safety precautions that
arenotrelatedtoanyspecicprocedures.These
are recommended precautions that personnel
must understand and apply during many phases of
operation and maintenance.
Keep Away From Live Circuits
Operating personnel must at all times observe all
safety regulations. Do not replace components or
make adjustments inside the equipment with the high
voltage supply turned on. Under certain conditions,
dangerous potentials may exist when the power
control is in the off position. To avoid casualties,
always remove power, red tag machine and ground a
circuit before touching it.
Do Not Service or Adjust Alone
Under no circumstances should any person reach
into or enter the enclosure for the purpose of
servicing or adjusting the equipment except in the
presence of someone who is capable of rendering
aid.
Resuscitation
Personnel working with or near high voltages should
be familiar with modern methods of resuscitation.
Such information may be obtained from the Bureau of
Medicine and Surgery.
®
INSINGER MACHINE COMPANY LIMITED WARRANTY
PART 1 TECHNICAL INFORMATION
DoorTypeTM2013 www.insingermachine.com 800-344-4802
or failure to perform normal and routine
maintenance as set out in the instruction booklet
(operating instructions) or for improper operation
or failure to follow normal operating instructions
(as set out in the instruction booklet). Insinger
is not responsible nor liable for any conditions
of erosion or corrosion caused by corrosive
detergents, acids, lye or other chemicals used in
the washing and or cleaning process.
Service must be done by either Insinger Appointed
Service Agencies or agencies receiving prior
authorization from Insinger.
All warranty work must be done during normal
working hours, unless purchaser receives prior
authorization from Insinger.
There are no other express warrants except
as set forth herein and any applicable implied
warranties of merchantability and tness are
limited in duration to the period of coverage of
this express written limited warranty. This limited
warranty supersedes all other express warranties,
impliedwarrantiesofmerchant-abilityandtness
or limited warranties as of this date, January 1,
1998. Some states do not allow limitation on how
long an implied warranty lasts so this limitation
may not apply to you.
Insinger is not liable for any special, indirect or
consequential damages. Some states do not
allow the exclusion or limitation of incidental or
consequential damages, so this limitation nor
exclusion may not apply to you.
Insinger does not authorize any person or company
to assume for it any other obligation or liability in
connection with the sale, installation, use, removal,
return or replacement of its equipment: and no
such representations are binding on Insinger.
Insinger Machine Company, Inc. (Insinger) hereby
warrants to the original retail purchaser of this
Insinger Machine Company, Inc. product, that if
it is assembled and operated in accordance with
the printed instructions accompanying it, then
for a period of either 15 months from the date
of shipment from Insinger or 1 year (12 months)
from the date of installation or start-up that said
Insinger product shall be free from defects in
material and workmanship. Whichever one of the
two aforestated limited warranty time periods is the
shortest shall be the applicable limited warranty
coverage time period.
Insinger may require reasonable proof of your
date of purchase; therefore, you should retain
your copy of invoice or shipping document.
This limited warranty shall be limited to the repair or
replacement of parts which prove defective under
normal use and service and which on examination
shall indicate, to Insinger’s satisfaction, they
are defective. Any part that is claimed to be
defective and covered by this limited warranty
must be returned to Insinger. An RMA# must be
obtained from the Insinger Warranty Department
before returning any material. Return may be
done through an Authorized Service Agency.
Furnish serial number of machine and RMA # with
shipment and send to:
Insinger Machine Company
6245 State Road
Philadelphia, PA 19135-2996
If Insinger’s inspection conrms the defect and
the claim, Insinger will repair or replace such
part without charge and return it to you freight or
postage prepaid.
This limited warranty does not cover any failure or
accident,abuse,misuse,alteration,misapplication,
improper installation, re, ood, acts of God or
improper maintenance or service,
7
®
INSINGER MACHINE COMPANY LIMITED WARRANTY- COMMERCIAL MARINE USE
PART 1 TECHNICAL INFORMATION
DoorTypeTM2013 www.insingermachine.com 800-344-4802
Labor will be billed to the customer at a reduced
rate of $40.00 per hour. If sailing with a vessel is
required, then an eight hour per day minimum will
apply.
This limited warranty does not cover accident,
abuse,misuse,alteration,misapplication,improper
installation, re, ood, or improper maintenance
or service, or failure to perform normal and routine
maintenance as set out in the instruction booklet
(operating instructions) or for improper operation
or failure to follow normal operating instructions
(as set out in the instruction booklet).
Insinger is not responsible nor liable for any
conditions of erosion or corrosion caused by
corrosive detergents, acids, lye or other chemicals
used in the washing, caring and or cleaning
process.
Warranty service must be done by either Insinger
Appointed Service Agencies or agencies, custom-
ers galley engineers receiving prior authorization
from Insinger.
There are no other express warrants except as set
forth herein and any applicable implied warranties
of merchantability and tness are limited in
duration to the period of coverage of this express
written limited warranty. This limited warranty
supersedes all other express warranties, implied
warrantiesofmerchantabilityandtnessorlimited
warranties as the above date.
Insinger does not authorize any person or company
locally or overseas to assume for it any other
obligation or liability in connection with the sale,
installation, use, removal, return or replacement
of its equipment; and no such representations are
binding on Insinger.
Insinger Machine Company, Inc. (Insinger) hereby
warrants to the original retail purchaser of this
Insinger Machine Company, Inc. product, that if it
is assembled and operated in accordance with the
printed instructions accompanying it (installation
manual), then for a period of 15 months from
the date of installation on board the vessel, that
said Insinger product shall be free from defects in
material and workmanship.
Insinger may require reasonable proof of your
date of equipment install, therefore, you should
retain your copy of invoice or shipping document.
This limited warranty shall be limited to the
replacement of parts which prove defective under
normal use and service and which on examination
shall indicate, to Insinger’s satisfaction, they are
defective. Any part that is claimed to be defective
and covered by this limited warranty must be
returned to Insinger. Furnish serial number of
machine with shipment and send to:
Insinger Machine Company, Inc.
6245 State Road
Philadelphia, PA 19135-2996
If Insinger’s inspection conrms the defect and
the claim, Insinger will repair or replace such
part without charge and return it to you freight or
postage prepaid. If part damages are not covered,
Insinger will contact the customer and advise.
If a factory trained authorized technician is
required to repair or replace defective parts or
material during the 18 month warranty period,
the cruise line will be responsible for the payment
of travel expense and a minimum of four hours
labor.
8
®