Insinger ADMIRAL 44-4 User manual

Item #_____________
CSI - 11400
ADMIRAL 44-4
SINGLE TANK
CONVEYOR DISHWASHER
6245 State Road
Philadelphia, PA 19135-2996
215-624-4800
215-624-6966 FAX
800-344-4802
www.insingermachine.com
DESIGN
Automatic conveyor, rack type single tank dishwasher with
recirculating wash and fresh water final rinse. Capacity is 233-
20”X20” racks per hour, or 5,825 dishes per hour with a con-
veyor speed of 6.4 ft. per minute. Designed for left or right hand
conveyor travel, as specified.
STANDARD EQUIPMENT
● Exclusive CrossFire® Wash
System (patented)
● Tank heat: 15 KW electric
immersion heater or
steam injector
● Capillary thermometer for wash
● In-line thermometer for final rinse
● Vacuum breaker on all incoming
water lines
● Manifold cleanout brush
● Inspection door
● S/S frame, legs and feet
● S/S front enclosure panel
● Automatic tank fill
● SureFireTM Start-Up and
Check-Out Service
● Ventilation fan
connection provision
● Low water protection
● Single point electrical connection:
motor, controls, and heaters
● Detergent connection provision
● Elevated top mounted NEMA 12
control panel
● Easily-cleaned crowned hood top
● Simplified scrap screen design
● Door safety switch
● Standard frame drip proof motors
● Energy saver
● Override switch for de-liming
● Detergent saver
● S/S vestibules
● End caps/pipe plugs secured to
prevent loss
● Color-coded curtains
● Timing belt conveyor drive
Patented CrossFire® Wash
System creates a fan shaped
spray to clean ware thoroughly
❏ Pressure reduction valve and
line strainer
❏ Stainless steel steam coil
tank heat
❏ Infrared tank heat—(50,000
BTU, natural gas or propane)
❏ Steam booster
❏ Electric booster
❏ Vent connectionsand
adjustable damper controls
❏ Security package
OPTIONAL ACCESSORY EQUIPMENT
❏ Totally enclosed motor
❏ Rack limit switch
❏ Chemical sanitizer injector package
for low temperature operations
❏ Insulated hood and door
❏ Power loader
❏ Power unloader
❏ Door activated drain closer
❏ Plastic 20” x 20” racks
(plates or silver)

Note: For all rough in connections see Installation and Layout Detail Drawing.
SPECIFICATIONS
CONSTRUCTION - Hood and tank constructed of 16 gauge type 304 S/S. Hood of all welded seamless construction. S/S frame,
legs, and feet. All internal castings are non-corrosive nickel alloy, bronze or S/S.
DOOR - Extra large die formed type 304 S/S front inspection door riding in all S/S channels. No plastic or nylon sleeves or liners used.
Two intermediate S/S door safety stops.
CONVEYOR - One S/S roller chain conveyor, with rack driving lugs every sixth link, running along the front of the machine. Eight free
spinning rollers placed along the back wall of the machine. Conveyor accommodates all standard 20" racks. Conveyor drive system
includes direct drive gear motor with frictionless, trouble-free clutch system, spring-loaded and automatically re-engaging. Racks
conveyed automatically through washing and rinsing systems, powered by an independent 1/15 HP drive motor.
PUMP - Centrifugal type "packless" pump with brass petcock drain. Construction includes ceramic seal and a balanced cast impeller
on a precision ground stainless steel shaft. All working parts mounted as an assembly and removable as a unit without disturbing pump
housing. Two HP wash motor: standard horizontal C-face frame, drip proof, internally cooled with ball-bearing construction.
CONTROLS - Top mounted NEMA 12 control enclosure, with 3.5 inch air gap between hood and enclosure, housing motor overload
protection, contactors, transformers, and all other dishwasher controls. All controls safe low voltage 24 VAC.
ENERGY SAVER - Rack actuated lever automatically operates the final rinse solenoid only when a rack passes, saving water and
energy. The lever also activates an adjustable timer control. If no ware passes during the set time, the machine shuts down.
SPRAY SYSTEM - Spray arms made of type 304 stainless steel pipe. Spray assemblies removable without the use of tools.
WASH - Upper and lower manifolds with CrossFire® System (patented). One manifold above with 3 power wash arms, each with 5
high pressure cleaning slots and one manifold below with 4 power wash arms, each with 7 high pressure cleaning slots. The slots are
precision milled for water control producing a fan spray. Wash arms are fillet welded to the S/S manifold. The CrossFire® System
provides 2 horizontally spraying high pressure nozzles.
FINAL RINSE - Three nozzles above and four nozzles below threaded into S/S schedule 40 pipes. Nozzle assemblies produce a fan
spray reducing water consumption, maximizing heat retention.
DRAIN - Drain valve externally controlled. Overflow assembly with skimmer cap is removable without use of tools for drain line
inspection. Heaters protected by low water level control.
Capacity
per hour
Final rinse
consumption at
20 psi min.
* Exhaust
requirements
Peak rate
drain flow
Shipping
weight
Current draw
amps Steam Gas
w/o booster
Electric
w/o booster
Tank capacity Motor size Electric usage
Final rinse
peak flow
at 20 psi min.
233 racks
5,825 dishes
225-500 meals
147 gals./hr.
0.63 gals./rack
350 CFM Load
350 CFM Unload 9 gals./min.
600 lbs.
21 gals. (wash)
37 gals. (wash-gas)
2 hp (wash)
1/15 hp (conveyor)
15 kw tank
15 kw rem booster 40 ° rise
27 kw rem booster 70 ° rise
54 lbs./hr tank
52 lbs./hr booster 40 ° rise
91 lbs./hr booster 70 ° rise
50,000 BTUH
49 CFH nat. gas
20 CFH propane
3.3 gals./min.
Steam
consumption
at 20 psi min.
Gas
consumption
208/3/60 ............. 8.5 .......... 9.2 ................ 50.1
220/1/60 ........... 14.3 .........14.3 ................ 71.6
240/3/60 ............. 7.8 .......... 8.5 ................ 43.9
380/3/50 ............. 4.7 .......... 5.1 ................ 27.5
480/3/60 ............. 3.9 .......... 4.2 ................ 21.9
ADMIRAL 44-4
CSI - 11400
* Note—Exhaust requirements are for pant leg connections only. For hood type, CFM requirements vary, consult hood manufac-
turer for specific sizing.
3M 09/07 PRINTED IN USA
Information and specifications subject to change without notice
Installation distance from vertical
combustible service
2”