Intek XSG-5 Troubleshooting guide
SERVICE MANUAL / PARTS LIST
ation
PART NUMBER 158634 REV B (11/11)
1055 Mendell Davis Drive sJackson MS 39272
888-994-7636 s601-372-3903 sFax 888-864-7636
unifiedbrands.net
MODEL XSG-5
All manuals and user guides at all-guides.com
all-guides.com
TABLE OF CONTENTS
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OPERATING SUMMARY - SEQUENCE OF OPERATION
For Gas Model, Manual Filling
67$5783
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OPERATING SUMMARY - SEQUENCE OF OPERATION
For Gas Model, Auto Fill
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OPERATING SUMMARY
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All manuals and user guides at all-guides.com
all-guides.com
1
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ITEM
PART #
DESCRIPTION
QTY.
ITEM
PART #
DESCRIPTION
QTY.
1
NT1561
14" SS FLEXIBLE GAS LINE
114
NT1624
TERMINAL BLOCK, 2
POSITION
1
2
NT1747
GAS REGULATOR AND VALVE
(NG/LP)
115
NT1523
TIMER, 60 MINUTE, 120V
1
3
NT1073
FUSE, 5 AMP
216
H1178
KNOB
1
4
NT1074
FUSE BLOCK, 2-POLE
117
NT1557
LAMP, AMBER, 120V
1
5
NT1567
VARISTOR
118
NT1628
LAMP, BLUE, 120V
1
6
NT1829
WATER LEVEL CONTROL
(INCLUDES PROBES)
119
NT1556
LAMP, RED, 120V
2
7
NT1559
FAN, CONVECTION, 120V
120
NT1565
ON/OFF SWITCH
1
8
NT1575
IGNITION CONTROL
121
NT1088
MOUNTING LATCH
1
9
NT1745
SOLID STATE TIMER, SOLENOID
(INCLUDES NT1748 RESISTOR) 122
NT1090
CONTACT, ON SWITCH
1
10
NT1574
HIGH TEMP CONTROL
123
NT1612
VACCUUM SWITCH
1
11
NT1613
SOLID STATE TIMER, BLOWER MOTOR
(INCLUDES NT1615 RESISTOR) 124
NT1606
BLOWER MOTOR
1
12
NT1720
CONTROL RELAYS, 120V
225
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SOLENOID
1
13
NT1568
BUZZERS, 120V
226
NT1578
IGNITOR/SENSOR PROBE
1
XSG-5 CONTROL SIDE COMPONENTS
7
SM-XSG-5
All manuals and user guides at all-guides.com
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4
5
6
14
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ITEM
PART #
DESCRIPTION
QTY.
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PART #
DESCRIPTION
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1
NT1555
3/4 MP x HB 90 DEG. FITTING
111
NT1140
3/8 BRASS NIPPLE
1
2
NT1138
3/8 NPT LOCKNUT
112
NT1139
3/8 NPT UNION
1
3
NT1127
1 1/2 BALL VALVE DRAIN
113
NT1278
MANIFOLD
1
4
NT1134 3/4 ELBOW
214
NT1721
AUTO-FILL VALVE
1
5
NT1502
CHECK VALVE ASSEMBLY
215
NT1474
90 ELBOW
1
6
NT1132
3/4 HOSE
116
NT1479
TEFLON TUBING
1
7
NT1091
PRESSURE SWITCH
117
NT1566
WATER LEVEL PROBES
(INCLUDES CONTROLLER)
2
8
NT1202
1/2 x 1/8 BRASS REDUCER BUSHING
118
NT1203
5/16 HOSE
1
9
NT1200
BRASS TEE
119
G1562
INFRARED BURNER
1
10
NT1201
1/2 x 3/8 BRASS REDUCER BUSHING
1
NT1820
3RD WATER LEVEL PROBE (AUTO-FILL ONLY)
1
XSG-5 PLUMBING SIDE COMPONENTS
(Shown with Auto-Fill Option)
8
SM-XSG-5
All manuals and user guides at all-guides.com
234
6
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1
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Door Insulation (not shown): NT1729
XSG-5 DOOR COMPONENTS
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NT1106
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NT1050
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All manuals and user guides at all-guides.com
XSG-5 STANDARD WIRING DIAGRAM
10
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XSG-5 AUTO-FILL TROUBLESHOOTING
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All manuals and user guides at all-guides.com
STEP 1)
Prior to stand mounting,
remove exhaust deflectors from
both units by removing (3) 10-24
x 1/2 truss-head phillips screws
(THPS) at indicated locations.
Original exhaust deflectors will not
be re-used.
10-24 screws
3 locations,
each unit
exhaust
deflectors
BOTH STEAMERS MUST BE PROPERLY
MOUNTED IN STAND BEFORE BEGINNING
INSTALLATION OF CHIMNEY KIT
Both units should be secured to stand with
(4) 1/4-20 x 3/4 bolts and lock washers,
finger-tight.
upper unit
ONLY
10-24 screw
stainless steel
outer shroud
Tools required for installation:
Phillips screwdrivers
Rubber mallet (possibly)
7/16 wrench or 7/16 socket
with ratchet
Estimated time for installation:
20 minutes
10-24 screws
3 locations
aluminized
steel
chimney
DO NOT
remove either chimney assembly
at any time during installation.
NOTE: Stand brace is not shown in illustration
STEP 2)
Remove stainless steel outer
shroud from upper unit
ONLY
by
removing (1) 10-24 x 3/4 THPS and
nylon spacer at indicated location.
Pull straight up on shroud to release
(8) tabs from slots.
This shroud will not be re-used.
STEP 3)
Remove (3) 10-24 x 1/2 THPS
at indicated locations.
Leave aluminized steel sheet metal
chimney of upper unit in place.
XSG-5 Double-Stack Chimney Kit Installation
(Rev. A 1/10)
Questions? Call 1-888-994-7636
14
SM-XSG-5
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10-24 screws
2 locations
chimney brace
3 locations
10-24 screws
Chimney Extension
relief
Part 1, M1601
Chimney Extension
8 slots
8 tabs
Part 2, M1602
side flanges
10-24 screws
2 each side
4 each side
NOTE: This is a cutaway view
STEP 4)
Attach chimney brace
(M1600) as shown, with tabs facing
up, using (3) 10-24 x 1/2 THPS.
Remove (2) remaining screws at
indicated location for next step.
STEP 5)
Attach first piece of lower unit
chimney extension (M1601) as shown
using (3) 10-24 x 1/2 THPS at indicated
locations.
It is critical to install this piece correctly!
All flanges must be in the air space
between the aluminized steel chimney
and the surrounding stainless steel.
Extension has relief area specifically to
assist in installation.
(See detail views)
It may be necessary to move upper unit
slightly to allow screw holes to line up.
NOTE: Stand brace is not shown in illustration
STEP 6)
Attach second piece of lower unit
chimney extension (M1602) by aligning 8 slots
with tabs of chimney brace
AND
8 tabs
(4 each side) with slots in the upper unit's
chimney assembly. The side flanges of this
piece need to be on the outside of the
extension piece installed in step 5. Once
lined up, slide down forcefully to lock in
place until screw holes line up. Use (4) 10-24
x 1/2 THPS at indicated locations to secure.
XSG-5 Double-Stack Chimney Kit Installation
(Rev. A 1/10)
Questions? Call 1-888-994-7636
15
SM-XSG-5
All manuals and user guides at all-guides.com
8 tabs
4 each side
stainless steel
outer shroud
3 locations
10-24 screws
stainless steel
inner shroud
10-24 screws
1 each side
STEP 7)
Attach new stainless steel
outer shroud (M1608) by aligning 8
tabs with remaining slots in the upper
unit's chimney assembly as shown.
Slide down to lock in place. No screws
are required to secure this piece in
place.
STEP 8)
Insert new exhaust deflector
(M1610) on the inside of new stainless
steel outer shroud as shown, spanning
both chimneys. Attach using (3) 10-24
x 1/2 THPS at indicated locations.
NOTE: Stand brace is not shown in illustration NOTE: Stand brace is not shown in illustration NOTE: Stand brace is not shown in illustration
STEP 9)
Position stainless steel inner
shroud (M1609) between steamers
and attach to outer shroud using (2)
10-24 x 1/2 THPS at indicated locations.
Complete installation by tightening (8)
1/4-20 x 3/4 bolts (4 each unit) that
secure steamers to stand.
XSG-5 Double-Stack Chimney Kit Installation
(Rev. A 1/10)
Questions? Call 1-888-994-7636
16
SM-XSG-5
All manuals and user guides at all-guides.com
all-guides.com
NORMAL OPERATING RANGE FOR BOTH
NATURAL GAS & PROPANE
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17
SM-XSG-5
All manuals and user guides at all-guides.com
XSG TOTAL AMPS AT ONE TIME
'(6&5,37,21 $036
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18
SM-XSG-5
All manuals and user guides at all-guides.com
SERVICE BULLETIN #263
DATE: September 27, 2011
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19
SM-XSG-5
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Burner
20
SM-XSG-5
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