Intermatic T40000R Series Manual

T40000R SERIES
POOL/SPA EQUIPMENT CONTROLS
INSTALLATION
OPERATION &
SERVICE MANUAL
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Suitable for Pool Equipment Control and for Direct Connection of Underwater Lights
ELECTRICAL RATINGS: See inside Enclosure Door
Many of today’s energy efficient pools and spas
utilize the advantages of a single electrical panel,
containing all the necessary controls for the safe,
efficient and automatic operation of the pool/spa
equipment. In addition, this Panel can also be
used to control any outdoor equipment, sign or
pump within its rated capacity.
The all-weather enclosure contains none one or
two heavy-duty, industrial grade Time Switches.
Also, it has provisions to install switches or a
GFCI receptacle on the side as well as the inside.
The Time Switch can also accommodate an
optional heater control (fireman) switch.
The Control is designed to operate any pump,
within its rated capacity. However, if protection
to prevent dry start is required by the pump
manufacturer, it must be provided in addition
to this Control. Contact pump manufacturer
if not sure and/or for more details.
1
DANGER! TO AVOID RISK OF INJURY:
...do not permit children to operate the Control Unit or use the Pool/Spa unless they are closely supervised at all times.
...test GROUND FAULT protection regularly. If it fails to reset, DO NOT USE THE POOL or SPA!
Contact a qualified service technician.
...always disconnect electricity before servicing this control or the equipment connected to it.
READ, FOLLOW AND SAVE THIS INSTRUCTION MANUAL
GENERAL INFORMATION
Because of our commitment to continuing research and improvements, Intermatic Incorporated reserves the right to make changes, without notice, in the specifications and material
contained herein and shall not be responsible for any damages, direct or consequential, caused by reliance on the material presented.
INTERMATIC INCORPORATED, SPRING GROVE, IL 60081-9698
http://www.intermatic.com
158TP10445 4
WIRING DIAGRAM
Typical 120 Volt Installation Typical 240 Volt Installation
Filter and Cleaner Timer Inter-Connections
NOTES: 1. Grounding connections are not shown but must be provided. Refer to the National Electrical Code for details.
2. Diagrams above are only two of the many variations this Panel can accommodate.
LIMITED ONE YEAR WARRANTY
If within the warranty period specified, this product fails due to a defect in material or workmanship, Intermatic Incorporated will repair or replace
it, at its sole option, the unit free of charge. This warranty applies only to the original purchaser and is not transferable. This warranty does not apply
to: (a) damage caused by accident, abuse, mishandling, dropping, acts of God, or any negligent use; (b) units which have been subject to unautho-
rized repair, opened, taken apart, or otherwise modified; (c) units not used in accordance with instructions; (d) damages exceeding the cost of the
product. Some states do not allow a limitation of damages, so the foregoing limitation may not apply to you. This warranty gives you specific legal
rights and you may have other rights that vary from state to state.
INTERMATIC INCORPORATED WILL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THIS WARRANTY IS IN LIEU OF ALL OTHER
EXPRESS OR IMPLIED WARRANTIES. ALL IMPLIED WARRANTIES, INCLUDING THE WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF
FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY MODIFIED TO EXIST ONLY AS CONTAINED IN THIS LIMITED WARRANTY, AND SHALL BE
OF THE SAME DURATION AS THE WARRANTY PERIOD STATED ABOVE.
This warranty service is available by either (a) returning the product to the dealer from whom the unit was purchased, or (b) mailing the product,
along with proof of purchase, postage prepaid to the authorized service center listed below. This warranty is made by: Intermatic Incorporated/After
Sales Service, 7777 Winn Rd., Spring Grove, IL 60081-9698/815-675-7000 http://www/intermatic.com Please be sure to wrap the product
securely when mailing to avoid shipping damage.
http://waterheatertimer.org/Intermatic-control-centers-and-manuals.html#40000R

INSTALLATION
OPERATION
TROUBLESHOOTING
1. Remove the four #10 hex head screws from the
back of the enclosure and attach mounting brackets
to enclosure.
2. Select the proper location for the Control and hang
enclosure on a flat vertical surface or other support,
using hardware suitable for the purpose.
3. Prepare the necessary conduit runs, terminate them
at both ends and pull in the conductors as specified
by the installation layout.
4. Refer to Figure 1 below;
note that this enclosure
contains one or two Time
Switch(es). To wire the
panel, follow the wiring diagram located inside the
enclosure door. Make sure that connections to time
switch terminals are tight (25 lb.-in. minimum) and
insulation clears the pressure plate - see illustration.
5. If required by the heater manufacturer, install
fireman switch kit 156T4042A (not furnished)
on Time Switch Plate and make the fireman switch
connections. Use at least #18 AWG wiring with
insulation rated 300 Volt or higher. Place heater
ON/OFF switch on heater to ON (see Figure 2).
Some heaters may require a special connecting
harness, contact heater manufacturer
for details.
6. For direct wiring of underwater lights, the
installation must comply with Article 680-21(b)
of the National Electrical Code or in Canada,
Articles 68-060, -062 and -066.
7. To install additional wiring devices inside the
enclosure, first remove rectangular knock-out(s) in
dead front. Next, remove hex head screws in back
of enclosure and install stand-offs* in place of
screws. Attach wiring device to stand-offs.
•Stand-offs are not furnished. Order 21T156A for
a set of four (4) stand-offs and mounting hardware.
8. If external bonding is required, install a bonding
lug at bottom of enclosure and bond installation
according to code requirements.
9. Testing of the installation is optional and recom-
mended only if pump is securely in place and will
not be damaged by this test:
a. Turn the manual lever of the Time Switch to OFF.
b. Turn ON power at breaker panel.
c. Move the manual lever of Time Switch to the
right (ON). Pump should start and run on full speed.
In case of unsatisfactory results, turn OFF power,
check your wiring, refer to Troubleshooting on Page 3.
10.Install front panel over wiring compartment.
The control is now ready for programming,
see OPERATION section on Page 3.
TO SET FILTER PUMP TIME SWITCH, follow
instructions on the right. The length of the daily filtration/
heating cycle depends on many variables such as size, shape,
geographic location of the pool, water chemistry, type of
pool equipment, usage and season of year. If not sure,
contact your local pool service professional for advice.
THE FIREMAN SWITCH (Heater Protection Mechanism),
if required, is factory set and shuts OFF the heater 20
minutes before the Time Switch turns OFF the filter pump.
The Fireman Switch requires no setting or service.
SYMPTOM
1. Time Switch will not keep
time but dial is turning.
2. Time Switch Dial stops
at ON or OFF tripper.
3. Dial stops after switch
turns OFF.
4. Load is ON at all times -
dial is turning.
5. Dead clock motor. (Clock
motor gears do not rotate).
CAUSE(S)
1a.Frequent power outages
1b.Wrong voltage/cycle
1c.Loose clock motor connections
2a.Loose tripper
2b.Bent dial
2c.Defective motor
3a.LINE leads are connected
to LOAD terminals
4a.Welded contacts
4b.Two ON trippers and
no OFF tripper on dial
4c.Defective mechanism
5a.Defective clock motor
(open coil due to lightning or surge)
5b.Loose clock motor connections
5c.Wrong voltage
CORRECTIVE ACTION
Reset dial
Change clock motor
Check connections
Check/change tripper
Check/change mechanism
Change clock motor
Reverse LINE and LOAD
connections
Change mechanism
Change tripper
Change mechanism
Change clock motor
Check connections
Change clock motor
2 3
IMPORTANT SAFETY INSTRUCTIONS
When installing and operating this Product and other associated equipment, basic safety precautions should always be followed,
including the following:
1. Read and follow all instructions.
2. This Control must be installed by a qualified electrician, according to National and Local Electrical Codes.
3. Install this control not less than 5 feet (3 meters in Canada) from inside edge of pool. USE COPPER CONDUCTORS ONLY.
4. Do not exceed the maximum ratings of individual components, wiring devices, and current carrying capacity of conductors.
5. For Control grounding, bonding, installing and the wiring of underwater lights, refer to Article 680 of the National Electrical
Code or Article 68 of the Canadian Electrical Code.
6. The Control should not operate any equipment which would cause bodily injury or property damage should it be activated unexpectedly.
READ, FOLLOW AND SAVE THIS INSTRUCTION MANUAL
TIME SWITCH OPERATING
INSTRUCTIONS
1. TO SET "ON" AND
"OFF" TIMES: Hold
TRIPPERS against edge of
CLOCK-DIAL, pointing
to time (AM or PM) when
ON and OFF operations
are desired. Tighten tripper
screws firmly.
2. TO SET TIME-OF-DAY:
Pull CLOCK-DIAL outward. Turn in either direction
and align the exact time-of-day on the CLOCK-DIAL
(the time now, when switch is being put into operation)
to the pointer.
• TO OPERATE SWITCH MANUALLY: Move
MANUAL LEVER below CLOCK-DIAL left or
right as indicated by arrows. This will not affect
the next operation.
• FOR MORE THAN ONE DAILY ON-OFF
OPERATION: Place additional tripper pairs on
CLOCK-DIAL (order 156T1978A).
•IN CASE OF POWER FAILURE: Reset CLOCK-
DIAL to proper time of day. See step 2 above.
Figure 2
Figure 1

www.intermatic.com
Pool & Spa Controls
T40000R Series
125 Amp Pool/Spa Control Panels
The T40000R Series Control Panels reduce installation costs and provide all of the
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all-in-one electrical control center which can be custom wired for a wide variety
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panels. The enclosure accepts any combination of P1353ME or P4243ME or T100M or
RC2000M or PF1000M Series mechanisms.
Applications:
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Specifications:
Enclosure: 0.048 in. steel with electrostatically applied light beige finish
203⁄4in. (52.7 cm) H x 123⁄4in. (32.4 cm) W x 41⁄4in. (10.8 cm) D
Knockouts: Seven combination 1⁄2– 3⁄4in. and three combination 3⁄4– 1 in. knockouts
on the bottom. Five combination 1⁄2– 3⁄4 in. on the left side. One 13⁄4x 23⁄4in. knockout
on the right side for mounting switches and GFCI
Panel Rating: 125 Amp max. 120, 240 VAC or 120, 208 VAC single phase, 60 Hz
Timer Switch Rating: 30 Amp Resistive/Inductive, Tungsten or 1000 VA Pilot Duty
each pole, 120, 208, 240 VAC; 2 HP (24 FLA), 120 VAC; 5 HP (28 FLA), 240 VAC
Shipping Weight: See table
Agency Approval: CSA/C-US
Description/ Clock Supply Shipping
Model # Mechanism Switch Volts AC, 60 Hz Weight
T40000R Enclosure Only None NA 16.0 lbs (7.2 kg)
T40004R One T104M DPST NA/240 20.5 lbs (9.2 kg)
T40404R Two T104M DPST 240/240 21.2 lbs (9.5 kg)
For additional trippers ( 1 ON 1 OFF per pack ), order No. 156T1978A.
For additional OFF trippers (25 OFF per pack), order NO. PA115.
For additional stand-offs for décor knockouts (4 stand-offs per pack), order No. 21T156A.
T40000R4 Series
100 Amp Specialty Control Panels
These specialty Control Panels are the same as the T40000R Series, except they have
been designed for specialty applications. Models include a factory installed GFCI, or
stainless steel panel for high corrosive environments or an inside wiring compartment
for two devices. These enclosures accept any combination of T100M, P1353ME,
P4243ME or T100M or RC2000M or PF1000M Series mechanisms.
Specifications:
Enclosure, Knockouts, Timer Switch Rating & Agency Approval: Same as above
Panel Rating: 115 Amp, 120, 240 VAC or 120, 208 VAC single phase, 60 Hz
Shipping Weight: See table
Description/ Clock Supply Shipping
Model # Mechanism Switch Volts AC, 60 Hz Weight
T40000R4* Inside Compartment None/None NA/NA 19.4 lbs (8.7 kg)
T40004RSS** One T104M None/DPST NA/240 20.5 lbs (9.2 kg)
T40004R5 One T104M & None/DPST NA/240 21.6 lbs (9.7 kg)
GFCI Installed
T40404R5 Two T104M & DPST/DPST 240/240 24.6 lbs (11.0 kg)
GFCI Installed
* Enclosure only with inside wiring compartment for twist-lock receptacle and GFCI.
** Stainless Steel Enclosure.
For additional trippers ( 1 ON 1 OFF per pack ), order No. 156T1978A.
For additional OFF trippers (25 OFF per pack), order NO. PA115.
For additional stand-offs for décor knockouts (4 stand-offs per pack), order No. 21T156A.
Mechanical Controls
T40000R
T40004R
T40404R
T40000R4
T40004RSS
T40004R5
135