Interpack IPG USA 20-B User manual


USA 20-B
Serial Numbers TM062 or TM562 XX X XXX
UNIFORM SEMI-AUTOMATIC CASE SEALER

UM062TW / UM562TW UDM10010-01
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TABLE OF CONTENTS
TABLE OF CONTENTS...............................................................................................2
SERVICE INSTRUCTIONS...........................................................................................3
WARRANTY.............................................................................................................4
DESCRIPTION OF USA 20-SB...................................................................................5
SAFETY ISSUES .......................................................................................................6
SAFETY ISSUES .......................................................................................................7
SPECIFICATIONS....................................................................................................10
SPECIFICATIONS....................................................................................................11
SPECIFICATIONS....................................................................................................12
SET-UP PROCEDURES...........................................................................................13
SET-UP PROCEDURES...........................................................................................14
SET-UP PROCEDURES...........................................................................................15
SET-UP PROCEDURES...........................................................................................16
OPERATING INSTRUCTIONS.....................................................................................17
MAINTENANCE.......................................................................................................18
TROUBLESHOOTING...............................................................................................19
RECOMMENDED SPARE PARTS LIST........................................................................20
APPENDIX A–ILLUSTRATIONS AND PARTS LISTS .....................................................21

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SERVICE INSTRUCTIONS
Technical Support
This is the Interpack Model USA 20-B Uniform Semi-Automatic Bottom Only Case Sealer
you ordered. It has been set up and tested in our factory with Intertape manufactured
pressure sensitive tapes. If any problems occur when setting up or operating this equipment,
please contact the authorized distributor from where you purchased this item.
Should you need to contact Interpack Technical Support, please have the Case Sealer
model number and serial number available. This information can be found on the
nameplate of the side panel of the machine. Interpack Technical Support is available during
normal business hours (Eastern Time).
PHONE [phone] x101
If you have a technical question that does not require an immediate response, you may
contact Interpack by fax.
FAX [phone]
Replacement Parts
Order parts by item number, part name and quantity required. Replacement parts are
available from your Authorized Interpack Distributor exclusively.
Should you require assistance selecting the correct part, you may call:
Intertape Polymer Group
Interpack Machinery
9940 Currie Davis Drive, Suite B23
Tampa, FL, 33619
Tel: [phone] Option 3
Fax: [phone]
MODEL:
SERIAL NUMBER:
DISTRIBUTOR PURCHASED FROM:
DATE OF PURCHASE:

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WARRANTY
EQUIPMENT WARRANTY AND LIMITED REMEDY: The following warranty is made in lieu of all other
warranties, express or implied, including, but not limited to, the implied warranty of merchantability,
the implied warranty of fitness for a particular purpose, and any implied warranty arising out of a
course of dealing, a custom or usage of trade:
Intertape sells its Interpack Tape Heads, Case Tapers and Case Erectors with the following
warranties:
1. The HSD2000 Tape Heads' knife blades, springs and wipe down rollers will be free from all
defects for a period of ninety (90) days.
2. All other HSD2000 Tape Head parts will be free from all defects for one (1) year after
delivery.
3. Water Activated Tapers’ blades and brushes will be free from defects for ninety (90) days
after delivery
4. Drive Belts will be free from defects for ninety (90) days after delivery
5. The Gear Motors will be free from defects for one (1) year after delivery.
6. All other components for Case Tapers and Case Erectors will be free from defects for one (1)
year after delivery.
If any part is proven defective within its warranty period, then the exclusive remedy and Intertape's
and the seller's sole obligation shall be, at Intertype’s option, to repair or replace the part, provided the
defective part is returned immediately to Intertape's factory or an authorized service station
designated by Intertape.
A part will be presumed to have become defective after its warranty period unless the part is received
or Intertape is notified of the problem no later than five (5) calendar days after the warranty period.
If Intertape is unable to repair or replace the part within a reasonable time, then Intertape, at its option,
will replace the equipment or refund the purchase price. Intertape shall have no obligation to install
the repaired or replacement part.
Intertape shall have no obligation to provide or pay for the labor required to install the repaired or
replacement part. Intertape shall have no obligation to repair or replace (1) those parts failing due to:
operator misuse, carelessness, or due to any accidental cause other than equipment failure, or (2)
parts
1. Failure or damage is due to misapplication, lack of proper maintenance, abuse,
improper installation or abnormal conditions such as temperature, moisture, dirt or
corrosive matter, etc.
2. Failure due to inadequate cleaning, improper operating environment, improper
utilities or operator error.
3. Failure due to operations above the rated capacities, or in any other improper
manner, either intentional or otherwise.
4. Failure is due to equipment, which has been altered by anyone other than an
authorized representative of Intertape Polymer Group.
5. Failure is due to an attempt by the purchaser to correct alleged defective equipment.
In this event the purchaser is responsible for all expenses incurred.
LIMITATION OF LIABILITY: Intertape and seller shall not be liable for direct, indirect, special, incidental or
consequential damages based upon breach of warranty, breach of contract, negligence, strict liability
or any other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed
only by written agreement signed by authorized officers of Intertape and seller.

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DESCRIPTION OF USA 20-SB
Figure 1
The Interpack USA 20-SB Carton Sealing Machine with HSD2000-ET II Tape Head is
designed to apply Intertape brand pressure sensitive carton sealing tape to the bottom
center seam of regular slotted corrugated cartons. The USA 20-SB is manually
adjustable to a wide range of carton sizes (see Carton Size Capacity, page 12). The self-
centering Side Belt Drive system makes carton width adjustment effortless. The USA
20-SB Carton Sealer features mirror image controls to facilitate its adaption into an
existing conveyor line.

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SAFETY ISSUES
There are a number of safety labels used on Interpack Carton Sealers. These labels are
placed at different locations (refer to figure 2) on the machine to warn operators and service
personnel of possible dangers. Please read the labels on the machine and the following
safety precautions before using the machine.
Read this manual for other important safety operating and service information.
Only trained personnel are to operate and service machine.
Wear safety glasses.
Shut off power to machine before adjusting.
Unplug electrical power before servicing.
All covers and guards must be in place before operating.
Stay clear of moving parts which can shear and cut.
Never operate the Tape Heads with the Knife Guard removed.
Turn electrical supply off before servicing the Tape Heads, including tape
loading and threading.

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SAFETY ISSUES
PLACEMENT OF WARNING LABELS
3
1
24
Figure 2

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4)
(The same label can be found on the top
tape head as well)
1)
1)
3)

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2)
Note: Should any of the safety labels shown in Figure 2 be damaged or
destroyed, replacements are available.

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SPECIFICATIONS
Machine Dimensions
Overall outside dimensions:
Height: 33 ½ inches maximum
Length: 51 inches
Width: 41 ¼ inches
Figure 3
Machine Weight
The machine weighs 384 lbs.
Power Requirements
Electrical - 115 V, 60 HZ, 6 A.
Standard electrical equipment:
Two (2) 1/3 H.P. gear motors,
A neoprene power cord, and
A grounded plug.
Contact your Intertape representative for power requirements not listed above.
Operating Speed
Belt speed is 82 feet per minute. Actual production rate is dependent on operator's dexterity
and the case size mix.

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SPECIFICATIONS
Operating Conditions
Use in a dry, relatively clean environment at 40º to 105º F (5º to 40º C) with clean dry
cartons.
Tape
1) General
Use Intertape brand Pressure Sensitive Carton Sealing Tape.
2) Tape Width
1.5 to 2 inch wide tape (36 to 48 mm) maximum.
3) Tape Roll Diameter
Maximum of 16 inches (405 mm) on a 3-inch (76.2 mm) diameter core.
(Accommodates all Intertape brand film tape machine roll lengths).
4) Tape Application Leg Length – Standard
2.5 inches (+0.25", -0") (63.5 mm, +6.3 mm, - 0 mm).
5) Tape Application Leg Length – Optional
2 inches (+0.25", -0.5") (50.8 mm, +6.3 mm, -12 mm). Refer to HSD2000
Tape Head manual for adjustment of tape application leg length.
Box Board
Style: regular slotted containers (RSC)
125 to 275 psi bursting test, single or double wall B or C flute.
Carton Weight Capacity: Up to 85 lbs.

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SPECIFICATIONS
Carton Size Capacity
Height (inches) Width (inches) Length (inches)
Standard (2”)
minimum 2 3 ½ 6
maximum Infinite 20 Infinite
Height (inches) Width (inches) Length (inches)
Standard (3”)
minimum 2 4 ½ 6
maximum Infinite 20 Infinite

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SET-UP PROCEDURES
Receiving and Handling
The machine is shipped to the customer in a box and fixed to a pallet.
Remove the strapping and the staples at the bottom of the box.
Lift off the box cover and sleeve.
Remove the mounting bolts and nuts, which secure the USA 20-SB to the shipping
pallet.
Lift the machine off the pallet and install it on your packaging line.
Remove all tie wraps and other shipping materials.
Note: After unpacking the machine, look for any damage that may have
occurred during shipping. Should the machine be damaged, file a claim
with the transport company and notify your Intertape representative.
Setting-up
1) General
The Carton Sealer must be installed on a near level ground.
Ensure that the machine is level and firmly on the ground (no rocking). Adjust the
rollers' height with the four (4) telescopic adjustment legs to accommodate conveyor
heights from 24 to 30 inches.
To adjust the Carton Sealer height,
jack up the machine to give ample
room to extend the legs. Using a
9/16" box end wrench, loosen the
eight (8) 1/2" hex head bolts. Adjust
the legs to the desired conveyor
height and tighten the bolts. Etched
scales on the legs facilitate
proportionate leveling.
Figure 4

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SET-UP PROCEDURES
Customer supplied feed and exit conveyors (or rollers) must be level with the machine,
otherwise, the performance of the machine may be affected. The customer-supplied feed
conveyor (if used) should provide straight and level entry. The customer-supplied exit
conveyor (if used) should be straight and declined no more than 1/4 inch per foot away from
the machine.
2) Electrical Connection
The electrical control can be located
on either side of the Carton Sealer
for customer convenience. It
contains the green "on" push button
and the red "E-Stop" mushroom push
button, which is to be used both for
emergency stops as well as regular
halting of the machine.
Figure 5
An eight (8) foot strand three phase power cord with plug is provided for 115 V, 60 Hz, 15
Ampere electrical current. The servicing receptacle must be properly grounded. Before the
machine is plugged into the receptacle, ensure that all materials are removed from the
machine. The electrical control is protected with an automatic circuit breaker with resettable
overload.

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SET-UP PROCEDURES
3) Width Adjustment Handle
The foldable handle that is
used to adjust the width of
the self-centering side rails
is located on the left hand
side of the machine.
Unscrew and change
sides.
Figure 6
4) Tape Loading and Threading
A) Tape Loading
WARNING! TURN OFF ELECTRICAL POWER SUPPLY AND DISCONNECT THE POWER CORD
FROM THE ELECTRICAL SUPPLY BEFORE BEGINNING TO WORK ON THE TAPE
HEADS OR TO LOAD TAPE.IF POWER CORDS ARE NOT DISCONNECTED,
SEVERE INJURY TO PERSONNEL COULD RESULT.
The HSD2000-ETII - 48 tape heads accommodate 2-inch wide tape rolls, while the optional
HSD2000-ETII - 75 tape heads accommodate 3-inch wide rolls. See the label on the side
of the HSD2000-ETII tape head for the loadable tape sizes.
Push the roll of tape onto the mandrel with the adhesive side up (refer to threading diagram
on the HSD2000-ETII tape head) until the core is set against the mandrel flange. This
ensures the tape will be aligned when feeding into the tape head.

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SET-UP PROCEDURES
B) Tape Threading
WARNING! THE KNIFE CONTAINED IN THE TAPE HEAD IS EXTREMELY SHARP.USE
CAUTION WHEN REMOVING THE BLADE GUARD AND THREADING THE
TAPE TO AVOID PERSONNEL INJURY.
To thread the Tape Head, no special tools are required.

Remove the Tape Head by grasping the tape application rollers and lifting straight up.
Pull approximately twelve (12) inches from the roll and fold in half lengthwise. This
allows you to thread the tape without it adhering to the guide and clutch rollers inside
the Tape Head.
Follow the tape-threading diagram on the side plate of the HSD2000-ETII Tape
Head. Refer to your Tape Head manual for further information if required.
Turn the blade guard away from the knife in the Tape Head.
Cut off the folded tape.
Replace the lower Tape Head to its initial position.

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OPERATING INSTRUCTIONS
Once the HSD2000-ETII Tape Heads (both bottom and top) have been loaded with tape
and threaded, the machine is ready to process regular slotted cartons. The following
instructions are presented in the order recommended for processing cartons successfully
through the USA 20-SB Carton Sealing machine.
1. Turn the Width Adjustment Handle to open the drive base in order to allow an empty
test carton to slide on the machine
2. Place an empty test carton with the flaps held in closed position onto the conveyor
rollers.
3. Adjust the self-centering drive belts by turning the Width Adjustment Handle.
4. Remove the test carton from the machine.
5. Ensure that the electrical power is on.
6. Switch the machine "on" with the start push button.
7. Process the first carton with the flaps in the closed position.
8. When the carton exits the Carton Sealer, process the next carton.
WARNING! ENSURE THAT THE OPERATOR'S HANDS ARE AWAY FROM THE MOVING BELTS
OF THE SIDE DRIVE BASE ASSEMBLY.
Note: Should any problem occur during processing that requires halting the
machine, press the red "E-Stop" mushroom button.
Note: The machine should never be washed down or subjected to conditions
causing condensation on components.

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MAINTENANCE
Depending on usage, grease acme shaft about in three months intervals.
Open up drive base by winding handle, apply grease to the acme shaft between the cast iron
drive base supports, then close the drive base and repeat application to the outside of cast
iron drive base supports. Recommended lubricants are: 1st Beacon 325 (ESSO brand), 2nd
graphite base greases, 3rd standard ball-bearing grease.
Spray column shaft once a month with silicon based dry film lubricant. This won’t attract dust
and lint from the surroundings.
No other lubrication is necessary to operate the machine.

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TROUBLESHOOTING
Interpack Carton Sealers are fabricated with high quality components that provide
trouble-free operation for a long period. However, should a problem occur, we
recommend that you consult the following table. If the problem you encounter is not
discussed in this table, call Intertape Customer Service Department (see page 2 of this
document).
TROUBLE POSSIBLE CAUSES SOLUTIONS
Main power is turned "on"
and nothing happens. Overload protection by circuit breaker. Check that all circuits are "on".
Cartons are not taped
properly. Tape Head is not adjusted correctly. Refer to Tape Head manual.

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RECOMMENDED SPARE PARTS LIST
We recommend that you stock the following spare parts.
DESCRIPTION ITEM NUMBER RECOMMENDED
QUANTITY
Bearing Pulley UPM0324 2
Bumper UPM0576 8
Belt Endl.Sag 12E, 2” X 83” UPM0663 2