Interpack HSD2000-ET II MIRROR User manual


HSD2000-ET II MIRROR
Serial Numbers H179 or H679 XX X XXX
TAPE HEAD

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TABLE OF CONTENTS
Section 1 HHHTUTUTUTable Of ContentsUUUTTTHHH---------------------------------------------------3
Section 2 HHHTUTUTUTechnical AssistanceUUUTTTHHH-----------------------------------------------4
Section 3 HHHTUTUTUWarrantyUUUTTTHHH---------------------------------------------------------------5
Section 4 HHHTUTUTUDescription Of Tape HeadUUUTTTHHH---------------------------------------- 6
Section 5 HHHTUTUTUSafety IssuesUUUTTTHHH--------------------------------------------------------- 7
Section 6 HHHTUTUTUSpecificationsUUUTTTHHH---------------------------------------------------------10
HHHTUTUTUTape Head DimensionsUUUTTTHHH--------------------------------------------10
HHHTUTUTUTape Head ComponentsUUUTTTHHH------------------------------------------ 11
HHHTUTUTUTape Head SpecificationsUUUTTTHHH-----------------------------------------12
HHHTUTUTUInstallation In Other MachineryUUUTTTHHH---------------------------------- 13
Section 7 HHHTUTUTUSet Up ProceduresUUUTTTHHH--------------------------------------------------14
HHHTUTUTUMounting AdaptersUUUTTTHHH--------------------------------------------------15
HHHTUTUTUTape LoadingUUUTTTHHH---------------------------------------------------------16
HHHTUTUTUTape ThreadingUUUTTTHHH------------------------------------------------------17
HHHTUTUTUTape CenteringUUUTTTHHH------------------------------------------------------ 19
HHHTUTUTUTape Leg Length AdjustmentUUUTTTHHH-------------------------------------20
HHHTUTUTUOne Way Clutched Roller AdjustmentUUUTTTHHH------------------------- 21
HHHTUTUTUMain Spring AdjustmentUUUTTTHHH------------------------------------------- 21
HHHTUTUTUMandrel Tension AdjustmentUUUTTTHHH-------------------------------------22
Section 8 HHHTUTUTUTroubleshootingUUUTTTHHH------------------------------------------------------23
Section 9 HHHTUTUTURecommended Spare Parts ListUUUTTTHHH---------------------------------26
Section 10 HHHTUTUTUPreventive MaintenanceUUUTTTHHH-------------------------------------------28
HHHTUTUTUKnife Blade ReplacementUUUTTTHHH----------------------------------------- 28
HHHTUTUTUOiler Pad LubricationUUUTTTHHH----------------------------------------------- 29
HHHTUTUTUUrethane Wipe Down Roller ReplacementUUUTTTHHH------------------- 30
HHHTUTUTUSpring ReplacementsUUUTTTHHH---------------------------------------------- 31
HHHTUTUTUWipe Down Brush ReplacementUUUTTTHHH---------------------------------38
HHHTUTUTUSchedule Of Preventive MaintenanceUUUTTTHHH--------------------------39
Section 11 HHHTUTUTUAppendix A-Illustrations And Parts ListsUUUTTTHHH-----------------------40

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TECHNICAL ASSISTANCE
Technical Support
This is the Interpack Model HSD2000-ET II Mirror tape head you ordered. It has been set up
and tested in our factory with Intertape manufactured pressure sensitive tapes. If any problems
occur when setting up or operating this equipment, please contact the authorized distributor
from where you purchased this item.
If contact with the authorized distributor is not possible, Interpack Technical Support is
available. Should the need to contact Interpack Technical Support arise, please have the
Case Sealer model number and serial number on hand. This information can be found on
the nameplate of the side panel of the machine. Interpack Technical Support is available
during normal business hours (Eastern Time).
PHONE [phone] Option 3
If you have a technical question that does not require an immediate response, you may
contact Interpack by fax.
FAX [phone]
Technical support may also be contacted via email at the address below:
EMAIL [email protected]
Replacement Parts
Order parts by item number, part description and quantity required. Replacement parts are
available from your Authorized Interpack Distributor exclusively.
Should you require assistance selecting the correct part, you may call:
Intertape Polymer Group
Interpack Machinery
Tel: [phone] Option 3
Fax: [phone]
MODEL:
SERIAL NUMBER:
DISTRIBUTOR PURCHASED FROM:
DATE OF PURCHASE:

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WARRANTY
EQUIPMENT WARRANTY AND LIMITED REMEDY: The following warranty is made in lieu of all other
warranties, express or implied, including, but not limited to, the implied warranty of merchantability, the
implied warranty of fitness for a particular purpose, and any implied warranty arising out of a course of
dealing, a custom or usage of trade:
Intertape sells its Interpack Tape Heads, Case Tapers and Case Erectors with the following warranties:
1. The HSD2000 Tape Heads' knife blades, springs and wipe down rollers will be free from all
defects for a period of ninety (90) days.
2. All other HSD2000 Tape Head parts will be free from all defects for one (1) year after delivery.
3. Water Activated Tapers’ blades and brushes will be free from defects for ninety (90) days after
delivery
4. Drive Belts will be free from defects for ninety (90) days after delivery
5. The Gear Motors will be free from defects for one (1) year after delivery.
6. All other components for Case Tapers and Case Erectors will be free from defects for one (1)
year after delivery.
If any part is proven defective within its warranty period, then the exclusive remedy and Intertape's and
the seller's sole obligation shall be, at Intertype’s option, to repair or replace the part, provided the
defective part is returned immediately to Intertape's factory or an authorized service station designated
by Intertape.
A part will be presumed to have become defective after its warranty period unless the part is received or
Intertape is notified of the problem no later than five (5) calendar days after the warranty period.
If Intertape is unable to repair or replace the part within a reasonable time, then Intertape, at its option,
will replace the equipment or refund the purchase price. Intertape shall have no obligation to install the
repaired or replacement part.
Intertape shall have no obligation to provide or pay for the labor required to install the repaired or
replacement part. Intertape shall have no obligation to repair or replace (1) those parts failing due to:
operator misuse, carelessness, or due to any accidental cause other than equipment failure, or (2) parts
1. Failure or damage is due to misapplication, lack of proper maintenance, abuse,
improper installation or abnormal conditions such as temperature, moisture, dirt or
corrosive matter, etc.
2. Failure due to inadequate cleaning, improper operating environment, improper utilities
or operator error.
3. Failure due to operations above the rated capacities, or in any other improper manner,
either intentional or otherwise.
4. Failure is due to equipment, which has been altered by anyone other than an
authorized representative of Intertape Polymer Group.
5. Failure is due to an attempt by the purchaser to correct alleged defective equipment.
In this event the purchaser is responsible for all expenses incurred.
LIMITATION OF LIABILITY: Intertape and seller shall not be liable for direct, indirect, special, incidental or
consequential damages based upon breach of warranty, breach of contract, negligence, strict liability or
any other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only
by written agreement signed by authorized officers of Intertape and seller.

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DESCRIPTION OF TAPE HEAD
Figure 4-1
The Intertape HSD 2000-ET II Family of Tape Heads are designed to apply Intertape brand
pressure sensitive carton sealing tape to the top and bottom center seam of regular slotted
corrugated cartons.
The HSD 2000-ET II Mirror is designed to upgrade most competitive case sealers. Interpack
can provide a variety of adapter kits to install this tape head into most case sealers.

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SAFETY ISSUES
There is a safety label used on all Interpack Tape Heads. This label is placed on the Tape Head
knife guard to warn operators and service personnel of the sharp cutting edge of the blade.
Please read the label and the following safety precautions before using the Tape Head.
Read this manual for other important safety operating and service information.
Only trained personnel are to operate and service Tape Head.
Wear safety glasses.
Shut off power to machine before adjusting.
Unplug electrical power before servicing.
All covers and guards must be in place before operating.
Stay clear of moving parts which can shear and cut.
Never operate the Tape Heads with the Knife Guard removed.
Turn electrical supply off before servicing the Tape Heads, including tape loading
and threading.
Note: Should any of the safety labels placed on the Tape Head be
damaged or destroyed, replacements are available.

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S AFETY I SSUES
The illustrated label shown in Figure 5-1 is
attached to the Knife Guard. The label
warns operators and service personnel of
the very sharp blade. The guard shall only
be removed when the torsion spring or the
guard itself is being replaced.
Should the tape head be operated without
blade guard, user voids all warranty
implied, the manufacturer bears no
responsibility for the consequences.
Tape head shall never be serviced while
mounted in a machine.
Figure 5-1
Label on Figure 5-2 is visible on carton
sealing machine.
Figure 5-2
While the tape head is processing cartons,
or it is in motion, keep your hands away.
(Figure 5-3).
Figure 5-3

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SAFETY ISSUES
The illustrated label shown in Figure 5-4 is
attached to the operator side plate of each
tape head. The label provides operators
and service personnel the proper method of
threading a new roll of tape through the tape
head.
More detailed information is provided in the
“Set Up Procedures” portion of this manual.
Turn air and electrical supplies off before
servicing the tape heads.
Figure 5-4
ROLLER
GUIDE
ROLLER
CLUTCH
APPLICATION
TAPE GUIDE
ROLLER
SHOE
ADHESIVE SIDE
TAPE ROLL
GUIDE
ROLLER
PEEL OFF ROLLER

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SPECIFICATIONS
UUUTape Head Dimensions
Figure 6-1

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SPECIFICATIONS
UUUTape Head Components
Figure 6-2

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SPECIFICATIONS
UUUOperating Conditions
Use in a dry, relatively clean environment at 40º to 105º F (5º to 40º C) with clean, dry cartons.
Note:
The HSD 2000-ET II Mirror Tape Head should UUUneverUUU be washed down or subjected
to conditions causing condensation on components. HSD 2000-ET II SS Stainless
Steel tape heads provide protection against mild detergent wash down only. Do
not subject Stainless Steel tape heads to ANY harsh detergent or solvent wash
down. The warrantee will be voided as a result.
UUUTape Head Specifications
1) General
Use Intertape brand Pressure Sensitive Carton Sealing Tape.
2) Tape Width
For HSD 2000-ET II 2” (48mm) models
1 ½ to 2 inch wide tape (36 to 48 mm)
For HSD 2000-ET II 3” (72mm) models
2 ½ to 3 inch wide tape (60 to 72mm)
3) Tape Roll Diameter
Maximum of 16 inches (405 mm) on a 3-inch (76.86 mm) diameter core.
(Accommodates all Intertape brand film tape machine roll lengths)
4) Tape Application Leg Length – Standard
2 ¼ inches (+0.25", -0")
57.15 mm, (+6.3 mm, -0 mm)
5) Tape Application Leg Length – Optional
The tape leg length can be adjusted from:
1 7/8 to 2 3/4 inches
47.8 mm to 69.9 mm
6) Tape Head Weight
The Tape Head weighs 21 lbs. (9.5 kg.) packaged.
7) Operating Speed
For use with line speeds up to 90 ft. /min maximum.
UUUPLEASE NOTEUUU: A stronger main spring may be necessary to process cases at
90 ft/ min. Void filled cases should not be processed with the stronger main
spring

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SPECIFICATIONS
UUUInstallation Of HSD2000-ET II Mirror In Other Machinery
This tape head can be used to upgrade case sealers provided by other manufacturers. It can
be mounted in the upper or lower positions. It can also be mounted horizontally. Please
contact the factory for the proper mounting adapters, any possible mirror image footprint
requirements and any limitations when upgrading competitive machinery.
1) The case must be positively propelled through the case sealer taking into account any
void fills, overfills, stability factors or weight factors.
2) Verify the case sizes which will be processed through the case sealer. Installing
Interpack HSD 2000-ET II tape heads to process very short cases may cause the tape
heads to collide with each other.
3) If a flight bar or lug drive system propels the case, be sure that these devices provide
proper clearance and do not contact any portion of the tape head
4) Be sure to verify that the proper adapter kits have been ordered and supplied with the
tape head.

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SET-UP PROCEDURES
UUUReceiving and Handling
All contents must be verified upon reception. The following items are included with each tape
head.
DESCRIPTION UH 179TW
2” WIDE
PLATED
UH 679TW
3” WIDE
PLATED
Main Tape Head assembly 1 1
SHCS M6 x 8 (part no. UF0810) 4 4
SS SHCS M6 x 8 (parts no. UF3170) - -
Mounting adaptors (part no. UPH3880) 4 4
Mounting adaptors (part no. UPH3882) 4 -
Mounting adaptors (part no. UPH3881) - -
Mounting adaptors (part no. UPH3883) - -
Mounting adaptors (part no. UPH0283) - -
Mounting adaptors (part no. UPH0864) 4 4
Mounting adaptors (part no. UPH0282) 4 -
Main spring (part no. UPH1090) 1 1
Main spring (part no. UPH1091) - -
Main spring (part no. UPH0910 1 1
Knife arm spring (part no. UPH4665) 1 1
Knife arm spring (part no. UPH7427) - -
Operational manual & parts list 1 1
Note: After unpacking the Tape Head, look for any damage that may have
occurred during shipping. Should the Tape Head be damaged, file a claim
with the transport company and notify your Intertape representative.

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SET-UP PROCEDURES
WARNING! TURN OFF ELECTRICAL POWER SUPPLY AND DISCONNECT THE POWER CORD
FROM THE ELECTRICAL SUPPLY BEFORE BEGINNING TO WORK ON THE TAPE
HEADS OR TO LOAD TAPE.IF POWER CORDS ARE NOT DISCONNECTED,
SEVERE INJURY TO PERSONNEL COULD RESULT.
UUUMounting Adapters
HSD 2000-ET II Tape Heads require Mounting Adapter Hardware to install in any case
sealer or case erector. If your Tape Heads are pre-installed in your Interpack or TUFflex case
sealer or case erector, you do not need to follow any instructions from this section. If your
tape heads will be installed in any other competitive machinery, please review these general
guidelines plus any additional instructions included with your HSD 2000-ET II tape head.
Location Of Mounting Adapter Holes
Front Cover
Figure 7-1 Rear Cover
Figure 7-2
Examples Of Mounting Hardware
There are numerous mounting holes on the
front and rear side plates of the tape head.
These are used to install various mounting
adaptors. Examples of these mounting
adapters are:
1. Internal and external threaded nuts
2. Mounting Bars
3. Threaded Spacers
Figure 7-3

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S ET -U P P ROCEDURES
UUU Tape Loading
The HSD 2000-ET II Mirror Tape Heads accommodate 2-inch (48mm) wide tape rolls, while the
HSD 2000-ET II Mirror/3" Tape Heads accommodate 3-inch (72mm) wide rolls.
1. Place the tape head onto a sturdy, flat surface.
2. Move the peel off roller away from the mandrel.
3. Push the roll of tape onto the mandrel with the adhesive side up (refer to Threading
Diagram under Tape Threading section in this manual) until the core seats against
the mandrel flange. This ensures the tape will be aligned when feeding into the tape
head.
4. Replace the peel roller against the tape roll.
Figure 7-4
A
dhesive Side
Peel Off Roller
Tape Roll

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SET-UP PROCEDURES
WARNING! THE KNIFE CONTAINED IN THE TAPE HEAD IS EXTREMELY SHARP.USE CAUTION
WHEN REMOVING THE BLADE GUARD AND THREADING THE TAPE TO AVOID
PERSONNEL INJURY.
Tape Threading Preparation
Figure 7-5
Threading the tape in the Tape Head does not require any special tools.
1. Pull approximately twelve (12) inches of tape from the roll and fold in half lengthwise,
adhesive side to adhesive side. This allows you to thread the tape without it adhering
to the guide and clutch rollers inside the Tape Head.
12

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S ET -U P P ROCEDURES
Figure 7-6 Figure 7-7
1. As illustrated in Figures 7-6 & 7-7, first thread the tape tail over the Peel Off
Roller.
2. Thread the tape over and around the first “smooth” Guide Roller.
3. Continue to thread the tape over and around the “knurled” Clutch Roller.
4. Then pass the tape up and over the second “smooth” Guide Roller.
5. Continue threading the tape over and behind the final “knurled” Guide Roller.
6. Thread the tape through the cut-out provided in the Tape Guide Shoe and pull the
tape through the front Application Roller, ensuring that the tape is retained in the
tape guide shoe
7. Cut off the folded tape.
8. Replace the Tape Head to its initial position in the machine.
Adhesive Side
Guide Roller
Clutch Roller
ROLLER
GUIDE
ROLLER
CLUTCH
APPLICATION
TAPE GUIDE
ROLLER
SHOE
ADHESIVE SIDE
TAPE ROLL
GUIDE
ROLLER
PEEL OFF ROLLER

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SET-UP PROCEDURES
UUUTape Centering
If the tape is not centered as it travels through the tape shoe guide, the tape mandrel can be
adjusted in or out to correct this
Loosen the M18 inverse jam nut on the
rear of the mandrel as shown in Figure
7-8 with a 10 mm allen key.
Figure 7-8
Adjust the shaft in or out as required
using a flat screwdriver as illustrated in
Figure 7-9. When the tape is
centered, tighten the jam nut .
Figure 7-9

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S ET -U P P ROCEDURES
UUU Tape Leg Length Adjustment
For optimum performance, the tape leg length has been factory set at 2 inches (50 mm).
However, the tape leg length can be modified.
Front Tape Leg
To adjust the tape leg length on the
leading end of the box, refer to
Figure 7-12 of the clutch assembly.
Facing the rear main frame, loosen
the two (2) Flat Head Cap Screws
using a 3 & 4 mm hexagonal key.
Rotate the clutch assembly to bring
the lowers screw towards the minus
(-) sign stamped on the rear plate for
a shorter tape leg. Conversely, bring
the bottom screw towards the plus
(+) sign for a longer tape leg.
Re-tighten both Flat Head Cap
Screws.
Figure 7-10
Rear Tape Leg
To adjust the tape leg length on the trailing
end of the box, both chrome knife arm
extension brackets must be re-positioned.
Unscrew the three (3) Flat Head Cap
Screws on each knife arm extension using
a 2.5 mm hexagonal key.
For a
UUU Shorter Tape Leg UUU , bring the knife
arm towards the UUU front UUU of the tape head.
Conversely, for a UUU Longer Tape Leg UUU , bring
the knife arm towards the UUU rear UUU of the tape
head.
Replace the three (3) screws on each
knife arm extension and tighten.
Figure 7-11
Front
Rear