Interroll RollerDrive EC100 User manual

User manual
Version 3.0 (04/2013) en
Translation of the original
instructions
Interroll RollerDrive
EC100
EC110
Chapter-ID: User manual
Chapter-ID: Version
Chapter- ID: Translatio n of the original ins tructions

Version 3.0 (04/2013) en
Translation of the original instructions
Manufacturer's address
Interroll Engineering GmbH
Hoeferhof 16
D-42929 Wermelskirchen
Tel. [phone]
Fax. [phone]
www.interroll.com
Copyright
The copyright of this manual remains with Interroll Engineering GmbH. The
operating instructions contain technical regulations and drawings which may not
be reproduced partially or in full, transmitted by any means, utilized without
permission for competitive purposes or disclosed to third parties.

1
Version 3.0 (04/2013) en
Translation of the original instructions
RollerDrive EC100 / EC110
Table of contents
Introduction
Information about the operating instructions. . . . . . . . . . . . . . . . . . . . . . . . 2
Warnings in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Further symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety
General safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unintended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Qualified persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Product information
Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
RollerDrive label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Performance data of the RollerDrive EC100 with DriveControl . . . . . . . . . 10
Performance data of RollerDrive EC110 with DriveControl HC-EC110 . . . 10
DriveControls for the RollerDrive EC1xx. . . . . . . . . . . . . . . . . . . . . . . . . . 11
Motor plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Dimensions of motor shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Dimensions of bearing seats on the non-driven side . . . . . . . . . . . . . . . . 13
Round belt groove locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Conical RollerDrives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Failsafe brake for RollerDrive EC100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Transport and storage
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Assembly
Warning information for assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Warning notices for the electrical installation . . . . . . . . . . . . . . . . . . . . . . 18
RollerDrive installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Mounting tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Anti-spin bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Initial startup and operation
Initial startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Procedure in case of accident or malfunction . . . . . . . . . . . . . . . . . . . . . . 24
Maintenance and cleaning
Warnings concerning maintenance and cleaning . . . . . . . . . . . . . . . . . . . 25
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Troubleshooting
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Abandonment and disposal
Abandonment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Appendix
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Installation Declaration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

2Version 3.0 (04/2013) en
Translation of the original instructions
RollerDrive EC100 / EC110
Introduction
Information about the operating instructions
In this manual the RollerDrives EC100 and EC110 are referred to as RollerDrive
EC1xx.
Contents This manual contains important advice, notes and information about the
RollerDrive EC1xx in all phases of its lifecycle:
• Transport, assembly and start-up
• Safe operation, maintenance and troubleshooting, disposal
• Accessories
Validity of the manual The manual describes the RollerDrive EC1xx as it is delivered by Interroll.
In addition to this manual, special contractual agreements and technical
documents apply to special versions.
The manual is part of the
product
For trouble-free, safe operation and warranty claims, read the manual and
follow the instructions before handling the RollerDrive EC1xx.
Keep the manual near to the RollerDrive EC1xx.
Pass the manual on to any subsequent operator or occupant of the
RollerDrive EC1xx.
Interroll does not accept any liability for malfunctions or defects due to non-
observance of this manual.
If you have any questions after reading the operation manual, feel free to
contact our customer service. See the last page for your local contact.
Warnings in this manual
The warnings in this document refer to risks which may arise while using the
RollerDrive EC1xx. For relevant warnings, see "Safety", page 4 and the warnings
at the beginning of each chapter.
There are three categories of danger. The following signal words are used in the
document as required:
• Danger
• Warning
• Caution
Signal word Meaning
Danger Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Warning Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
Caution Indicates a hazardous situation which, if not
avoided, may result in minor or moderate injury.

3
Version 3.0 (04/2013) en
Translation of the original instructions
RollerDrive EC100 / EC110
Introduction
Structure of warnings
Further symbols
This symbol marks the steps that have to be carried out.
Nature and source of the hazard
Possible consequence of non-observance
Information about how to avoid the hazard.
DANGER
This symbol identifies possible material damage.
Information about how to avoid damage.
Important
This symbol displays safety instructions.
Hint
This symbol marks useful and important information.

4Version 3.0 (04/2013) en
Translation of the original instructions
RollerDrive EC100 / EC110
Safety
General safety instructions
The RollerDrive EC1xx is designed according to the technical state of the art and
is reliable in operation, once distributed. However, risks may still arise.
• Risks of physical injury to the user or bystanders.
• Adverse effects of the RollerDrive and other material.
Always read the entire operating and safety instructions before starting to
work with the RollerDrive and follow the information contained herein in full.
Only instructed and qualified persons may work with the RollerDrive.
Always keep this user manual at hand when working on the RollerDrive so
that you can consult it quickly if required.
Always comply with relevant national safety regulations.
If you have any questions after reading this user manual, feel free to contact
our customer service. See the last page for contact information.
Intended use
The RollerDrive EC1xx may only be used for industrial applications and in an
industrial environment to convey goods such as parts, cartons, totes or boxes. It
must be integrated in a conveyor module or a conveying system. Any other use is
not permitted.
Any changes that affect the safety of the product are not allowed.
The RollerDrive EC1xx may only be used within the given operation limits.
Unintended use
The RollerDrive EC1xx may not be used to transport persons, bulk cargo or small
parts.
The RollerDrive is not intended for use under impact or shock loads.
Applications not according to the intended use of the RollerDrive EC1xx require
approval from Interroll.
Important
Disregarding the warnings in this manual may lead to serious injury.

5
Version 3.0 (04/2013) en
Translation of the original instructions
RollerDrive EC100 / EC110
Safety
Qualified persons
Qualified persons are persons who read and understand the manual and, taking
national regulations into account, can competently execute incidental work.
Only instructed and qualified persons may work with the RollerDrive, taking the
following into account:
• the relevant manuals and diagrams,
• the warning and safety instructions in this manual,
• the system specific regulations and requirements,
• national or local regulations and requirements for safety and accident
prevention.
Dangers
Persons Maintenance or repair work must only be executed by authorized and qualified
persons in accordance with the applicable regulations.
Before turning on the RollerDrive, ensure that no unauthorized persons are
near the conveyor.
Electricity Only perform installation and maintenance work after you have switched off
the power. Ensure that the RollerDrive cannot be turned on accidentally.
Rotating parts Keep your fingers and hair away from moving parts.
If you have long hair, always wear a hair net.
Never wear loose clothing.
Never wear jewellery, such as necklaces or bracelets.
Wear safety shoes.
Working environment Do not use the RollerDrive in explosive atmospheres.
Always remove materials and objects which are not required from the work
area.
Wear safety shoes.
Regulate and monitor careful placement of the goods on the conveyor.
Malfunctioning during
operation
Regularly check the RollerDrive for visible damage.
In case of fumes, unusual noise or blocked or damaged goods, stop the
RollerDrive at once and ensure that the RollerDrive cannot be started
accidentally.
Contact qualified personnel immediately to find the source the malfunction.
Do not step on the RollerDrive during operation.
Maintenance As the product is maintenance free, you only need to check regularly for
visible damages, unusual noise and that the screws and nuts are still
tightened.
Do not open the RollerDrive.
Accidental start-up Make sure that the RollerDrive cannot start up accidentally, particularly during
assembly, maintenance work and in the event of a fault.
Important
The following list informs you about the various types of danger or damage that
may occur while working with the RollerDrive EC1xx.

6Version 3.0 (04/2013) en
Translation of the original instructions
RollerDrive EC100 / EC110
Safety
Interfaces
By assembling the RollerDrive in a conveyor module, potential hazards may
occur. These are not described in this manual and have to be analyzed during the
design, installation, and startup of the conveyor module.
After assembling the RollerDrive in a conveyor module, check the whole
system for any new potential dangerous condition prior to turning on the
conveyor.
Operating modes
Normal mode Operation of the installed device at the end customer's as a component in a
conveyor in a complete system.
Special mode All operating modes which are required to guarantee and maintain safe and
normal operation.
Special operating mode Explanation Comment
Transport/Storage Loading and unloading, transport and
storage
-
Assembly/Initial start-up Installation at the end customer's and
performing the test run
When de-energized
Cleaning External cleaning When de-energized
Maintenance/Repairs Maintenance and inspection tasks When de-energized
Troubleshooting Troubleshooting in the event of a fault When de-energized
Fault elimination Eliminating the fault When de-energized
Shut-down Dismantling from the conveyor When de-energized
Disposal Disposal of RollerDrive and packaging -

7
Version 3.0 (04/2013) en
Translation of the original instructions
RollerDrive EC100 / EC110
Product information
Components
Product Description
The RollerDrive EC1xx is sealed in accordance with Protection Class IP54.
A corresponding DriveControl is required to operate the RollerDrive EC1xx (see
"DriveControls for the RollerDrive EC1xx", page 11).
1Motor plug with cable
2Motor cartridge shaft
3Fixed bearing housing assembly
4Motor
5Idler cartridge shaft
6Idler bearing housing assembly
7Tube
8Non-slip drive
9Gearbox

8Version 3.0 (04/2013) en
Translation of the original instructions
RollerDrive EC100 / EC110
Product information
RollerDrive label
The specifications on the RollerDrive label are used to identify the RollerDrive.
This is required to use the RollerDrive as intended.
Product identification
To identify a RollerDrive, the following information is required. You may enter the
values of your RollerDrive in the last column.
Type plate
1Manufacturer
2Date of production
3Gear ratio
4Performance
5Nominal voltage
6Speed range
7Type of RollerDrive
8Serial number
I
N
T
E
R
R
O
L
L
R
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e
r
D
r
i
v
e
03/10
9:1
11 W
24 VDC
0,04 –
0,90 m/s
BT 100
123456789
I
n
t
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r
o
l
l
E
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H
/
D
6
7
8
G
a
Information Possible value Own value
RollerDrive label Motor type
Gear ratio
Serial number
Tube diameter 50 mm or 1.9 in
Tube material Zinc-plated, galvanized,
aluminum or stainless steel
(with or without sleeves)
Roller length EL/BF
Roller transmission Torque transmission
Idler cartridge shaft Spring loaded or floating
(see "Dimensions of bearing
seats on the non-driven side",
page 13)

9
Version 3.0 (04/2013) en
Translation of the original instructions
RollerDrive EC100 / EC110
Product information
Technical specifications
RollerDrive EC100 EC110
Rated voltage 24 VDC 24 VDC
Voltage range 22 to 28 VDC 22 to 28 VDC
Idle current 0.6 A 0.6 A
Maximum continuous current 1.8 A 2.5 A
Maximum peak current 4.1 A 4.1 A
Mechanical power 18 W 31 W
System efficiency (drive) 42% 52%
Maximum ripple from power supply 5% 5%
Noise emission (mounted) 55 dB(A) 55 dB(A)
Protection classification IP54 IP54
Ambient temperature in operation 0 °C to 40 °C (32 °F to 104 °F)
Ambient temperature during transport
and storage
-20 °C to 75 °C (-4 °F to 167 °F)
Temperature changes max. 1 °K/min; 3 h; two cycles in acc.
with IEC 68-2-14
Air humidity max. 90% not condensing
Installation height above sea level max. 1000 m (max. 3300 ft)
Hint
Mechanical performance, performance data and performance charts are on basis
of 20 °C (68 °F).

10 Version 3.0 (04/2013) en
Translation of the original instructions
RollerDrive EC100 / EC110
Product information
Performance data of the RollerDrive EC100 with DriveControl
Performance data of RollerDrive EC110 with DriveControl
HC-EC110
Gear ratio Rated torque
(1.8 A)
Start-up torque
with DriveControl DC-
EC100
(4.1 A)
Start-up torque
with DriveControl HC-
EC100
(4.1 A) 1)
Maximum speed
12:1 0.37 Nm
(3.3 in-lbf)
1.0 Nm
(8.9 in-lbf)
1.4 Nm
(12 in-lbf)
1.32 m/s
(260 fpm)
16:1 0.48 Nm
(4.2 in-lbf)
1.5 Nm
(13.3 in-lbf)
1.8 Nm
(16 in-lbf)
1.03 m/s
(202 fpm)
24:1 0.75 Nm
(6.6 in-lbf)
2.2 Nm
(19.5 in-lbf)
2.8 Nm
(25 in-lbf)
0.69 m/s
(135 fpm)
36:1 1.17 Nm
(10.4 in-lbf)
3.0 Nm
(26.6 in-lbf)
3.8 Nm
(34 in-lbf)
0.44 m/s
(88 fpm)
48:1 1.24 Nm
(11.0 in-lbf)
4.0 Nm
(35.4 in-lbf)
5Nm
(44 in-lbf)
0.35 m/s
(68 fpm)
64:1 1.82 Nm
(16.1 in-lbf)
5.2 Nm
(46.0 in-lbf)
6.1 Nm
(54 in-lbf)
0.25 m/s
(50 fpm)
96:1 3.00 Nm
(26.6 in-lbf)
9.8 Nm
(86.7 in-lbf)
11.3 Nm
(100 in-lbf)
0.17 m/s
(34 fpm)
1) The HC-EC100 provides higher peak torque. Nominal torque is similar to the DC-EC100.
Maximum static load per roller not more than 40 kg (88 lb).
Gear ratio Rated torque
(2.5 A)
Start-up torque
(4.1 A)
Maximum speed
4:1 0.34 Nm
(3 in-lbf)
1.2 Nm
(11 in-lbf)
2.41 m/s
(475 fpm)
9:1 0.75 Nm
(6.6 in-lbf)
2.6 Nm
(23 in-lbf)
1.07 m/s
(211 fpm)
12:1 1.0 Nm
(8.8 in-lbf)
3.5 Nm
(31 in-lbf)
0.8 m/s
(158 fpm)
16:1 1.5 Nm
(13 in-lbf)
4.2 Nm
(37 in-lbf)
0.6 m/s
(119 fpm)
24:1 2.2 Nm
(19.5 in-lbf)
5.8 Nm
(51 in-lbf)
0.4 m/s
(79 fpm)
36:1 3.0 Nm
(26.5 in-lbf)
9.2 Nm
(81 in-lbf)
0.27 m/s
(53 fpm)
48:1 3.4 Nm
(30 in-lbf)
11.5 Nm
(102 in-lbf)
0.2 m/s
(40 fpm)
64:1 4.25 Nm
(37.6 in-lbf)
13.2 Nm
(117 in-lbf)
0.15 m/s
(30 fpm)
1) Maximum static load per Roller not more than 40 kg (88 lb). The information refers to continuous operation under
maximum load (S1 operation).

11
Version 3.0 (04/2013) en
Translation of the original instructions
RollerDrive EC100 / EC110
Product information
DriveControls for the RollerDrive EC1xx
Interroll recommends using the RollerDrive EC1xx in combination with the
corresponding Interroll DriveControl.
Motor plug
The motor plug for RollerDrive EC1xx is manufactured by AMP, consisting of a
plug (AMP-part # 175778-8) and terminal pins (AMP-part # 1-175102-1). In case
of ripped out cables the plug can be repaired using a crimping tool available
directly from AMP (part # 9184381).
Motor lead wire color code
RollerDrive Corresponding DriveControl Description
EC100 DC-EC100 Motor control card without
ZPA functionality
HC-EC100 ZPA and motor control on one
board, can be used separately
EC110 HC-EC110 ZPA and motor control on one
board, can be used separately
Hint
For DriveControl details, see the corresponding operation manual, catalogs or
publication at www.interroll.com.
Color Lead Description
Black Phase C Motor leads with AWG 22 (0.32 mm2)
White Phase B
Red Phase A
Yellow S3 (C) Hall effects sensor leads with
• AWG 26 (0.13 mm2) for EC100
• AWG 22 (0.32 mm2) for EC110
Orange S2 (B)
Brown S1 (A)
Blue 4.5 to 20 VDC
Green Ground

12 Version 3.0 (04/2013) en
Translation of the original instructions
RollerDrive EC100 / EC110
Product information
Dimensions of motor shaft
Standard configuration
EC110 solid hex configuration
20 mm (0.79 in)
26 mm (1.02 in)
%)(/
6 mm (0.24 in)
EC100: 840 mm (33 in)
EC110: 1070 mm (42 in)
AF 11 mm (0.44 in) hex
M12 x 1.5 mm
25 mm (0.98 in)
19 mm (0.75 in)
%)(/
6 mm (0.24 in)
11 mm (0.43 in) hex
840 mm (33 in)
AF 11 mm (0.44 in) hex
M12 x 1.5 mm

13
Version 3.0 (04/2013) en
Translation of the original instructions
RollerDrive EC100 / EC110
Product information
Dimensions of bearing seats on the non-driven side
11 mm (0.44 in) hex, Spring-loaded shaft Female threaded M8 (FTM8),
Straight
Round belt head
PolyVee head
Toothed belt head Poly-Chain GT; 8 mm pitch; 18 teeth
%)(/
5 mm (0.2 in)
15.5 mm (0.61 in)
%)(/
5 mm (0.2 in)
AF 13 mm (0.51 in)
31 mm (1.22 in)
ø37.8 mm (1.49 in)
%)(/
4 mm (0.16 in)
11 mm (0.44 in)
←
13.5 mm (0.53 in) 13 mm (0.51 in)
31 mm (1.22 in)
%)(/
4 mm (0.16 in)
13.5 mm (0.53 in) 13 mm (0.51 in)
AF 19 mm (0.75 in)
ø37.8 mm (1.49 in)
4 mm (0.16 in)
31 mm (1.22 in)
%)(/
11 mm (0.44 in)
ø43 mm (1.7 in)
4 mm (0.16 in)
31 mm (1.22 in)
%)(/
ø43 mm (1.7 in)
AF 19 mm (0.75 in)
35 mm (1.38 in)
%)(/
27.5 mm (1.08 in)
4 mm (0.16 in)
ø45.8 mm (1.8 in)
AF 11 mm (0.44 in) hex

14 Version 3.0 (04/2013) en
Translation of the original instructions
RollerDrive EC100 / EC110
Product information
BF/EL = Between Frames / Installation Length
Round belt groove locations
Female thread IGM8, single
bearing
Spring-loaded hex,
double bearing
Conical RollerDrives
For conical RollerDrives there must be an 1.8° angle compensation on the motor
end to avoid bending forces on the RollerDrive.
Sprocket head 11 mm (0.44 in) hex shaft; 3/8 in pitch; 20 teeth
11 mm (0.44 in) hex, Spring-loaded shaft Female threaded M8 (FTM8),
9.5 mm (0.37 in)
16.8 mm (0.66 in)
35 mm (1.38 in)
%)(/
ø60.9 mm (2.4 in)
min. 30 mm (1.2 in)
min. 30 mm (1.2 in)
for tube diameter 50 mm
for tube diameter 1.9 in
min. 31.75 mm (1.25 in) min. 31.75 mm (1.25 in)
ø38.5 mm (1.52 in)
ø38.1 mm (1.5 in)
%)(/
min. 30 mm (1.2 in)
for tube diameter 50 mm
for tube diameter 1.9 in
min. 31.75 mm (1.25 in)
min. 50 mm (1.9 in)
min. 54.6 mm (2.15 in)
←
ø38.5 mm (1.52 in)
ø38.1 mm (1.5 in)
%)(/
Hint
Other tube groove locations are possible.

15
Version 3.0 (04/2013) en
Translation of the original instructions
RollerDrive EC100 / EC110
Product information
Failsafe brake for RollerDrive EC100
Optionally, the RollerDrive EC100 is also available with a failsafe brake (then
called EC100B), which is designed to hold the RollerDrive in position in case of a
power shut down, mainly at declines. The brake shall be used as holding brake
only and not as a dynamic brake (e.g. not for deceleration or positioning).
Recommended break leads connection:
• Green lead with red stripes: 24 VDC
• Green lead with blue stripes: GND
The fail save brake is not sensitive to electrical polarity, so it can be connected bi
polar; for clearness it is recommended to connect them as stated above.
Technical data
1Brake leads
2Motor plug
PPLQ
PPLQ
Nominal voltage 24 VDC
Voltage range 0 to 28 VDC
Brake locking voltage max. 6.0 VDC
Brake releasing voltage min. 12.2 VDC
Current consumption 0.167 A
Internal resistance 144 Ω
Lead wires AWG 22 Teflon
Gear ratio Static holding torque
24:1 8.4 Nm (74.3 in-lbf)
36:1 12.6 Nm (111.5 in-lbf)
48:1 16.8 Nm (148.7 in-lbf)
64:1 22.4 Nm (198.2 in-lbf)
96:1 33.6 Nm (297.4 in-lbf)
Hint
The RollerDrive EC100 (12:1) and RollerDrive EC100 (16:1) are not available
with failsafe brake.

16 Version 3.0 (04/2013) en
Translation of the original instructions
RollerDrive EC100 / EC110
Transport and storage
Transport
• Each RollerDrive is covered at its ends with end-protectors.
Do not stack pallets.
Check the fixation of the RollerDrives before transport.
Avoid hard shocks during transport.
Check each RollerDrive visually for damage after transport.
In case of damage, take photos of the damaged parts.
To maintain the warranty, instantly report any damage caused during
transport to the transport company and to Interroll.
Do not transfer the RollerDrives between warm and cold environments as this
may cause condensing water.
Storage
Check each RollerDrive for damage after storage.
Risk of injury due to improper transport
Transport may only be carried out by qualified and
authorized persons.
Observe the following notices.
CAUTION
Risk of injury due to improper storage
Do not stack pallets.
Do not stack more than four carton boxes.
CAUTION

17
Version 3.0 (04/2013) en
Translation of the original instructions
RollerDrive EC100 / EC110
Assembly
Warning information for assembly
Do not drop or mishandle the RollerDrive to avoid internal damage.
Check each RollerDrive visually for damage before assembly.
In order to prevent damage to the internal connections, do not hold, carry or
secure the RollerDrive by the motor cable.
Do not force the RollerDrive when inserting it into the conveyor frame. It
should fit easily into the holes in the frame.
Ensure that the proper tightening torque is applied to the RollerDrive hex nut
to prevent the shaft spinning in the frame and the wires twisting (see
"Securing the RollerDrive in the conveyor frame", page 21).
Do not twist the motor cable.
Rotating parts
Risk of pinched fingers
Do not insert fingers between the RollerDrive and the
round belt, PolyVee belt or roller chain.
Install a protection device (such as a guard plate) to
prevent fingers from getting trapped in the round belt,
PolyVee belt or roller chain.
Install an appropriate warning on the conveyor.
Risk of damage leading to failure or shortened life
expectancy of the RollerDrive
Follow the instructions below.
CAUTION

18 Version 3.0 (04/2013) en
Translation of the original instructions
RollerDrive EC100 / EC110
Assembly
Warning notices for the electrical installation
The electrical installation may only be executed by qualified and authorized
persons.
Disconnect the power before installing, removing or rewiring the RollerDrive.
Do not apply AC current to the RollerDrive or DriveControl device at any time,
as this will cause irreparable damage.
Do not apply too much tension and pressure stress to the motor connector.
Bending the cable and forcing the star washer over the cable can cause
damage to the insulation of the cable, which could result in failure of the
RollerDrive.
Ensure that the RollerDrive, the DriveControl and the 24 VDC power source
are properly earthed through the frame or supporting structure in which the
RollerDrive and the DriveControl are installed. Incorrect earthing can result in
the buildup of static charge, which can cause the motor or DriveControl to
malfunction or fail prematurely.
Do not bend the motor cable at the motor shaft. Leave a minimum of 12 mm
(0.5 in) of excess cable for stress relief. (Maintain a bending radius of at least
five times the cable diameter.)
Do not rotate the RollerDrive manually, as this generates a voltage which
could damage the DriveControl.
Risk of damage to the motor and/or the wires of the
RollerDrive
Observe the following notices.