Intertec Data Systems CP MEGATHERM D.A HI series User manual

Operating Instructions
CP MEGATHERM D.A HI
HOM160989579Ien-1 • 01/06/2017

www.intertec.info
HOM160989579Ien-1 Page 2 / 7
INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · [phone] · [email protected]
Table of contents
1 General ....................................................................................................................................................................3
2 Use ...........................................................................................................................................................................3
3 Explanation of symbols for warnings and signal words .................................................................................... 3
4 Safety information ..................................................................................................................................................3
5 Installation accessories ......................................................................................................................................... 4
6 Technical Data ........................................................................................................................................................4
7 Installation...............................................................................................................................................................4
8 Connection..............................................................................................................................................................5
9 Commissioning.......................................................................................................................................................6
10 Maintenance............................................................................................................................................................6
11 Troubleshooting .....................................................................................................................................................6
12 Deinstallation ......................................................................................................................................................... 6
13 Disposal...................................................................................................................................................................6
14 EC declaration of conformity ................................................................................................................................ 7
15 Further information and service ........................................................................................................................... 7

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Operating Instructions CP MEGATHERM D.A HI
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INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · [phone] · [email protected]
1 General
These operating instructions describe the safe and
proper way to work with the device. The safety informa-
tion and instructions given as well as the local accident
prevention regulations and general safety regulations
valid in the area of application must be complied with.
These instructions are a constituent part of the instru-
ment and need to be kept in the immediate vicinity of the
device accessible to personnel at all times.
Before starting any work, the operating instructions
should be read in full.
2 Use
The CP..THERM heaters are manufactured according to
Directive 2014/34/EU and are licensed for direct heating
through flange-mounting (conduction) or for room heat-
ing (convection) in Ex-zone 1 and Zone 2 for instrument
categories G/ D in temperature classes T3 to T6. You
will find the temperature class for your device on the la-
bel. See Technical Data [}Page4] section.
The areas of application are:
• Frost protection
• Condensation protection
• Maintaining temperature
The standard design has a room thermostat integrated in
the connecting cable for frost protection applications or a
safety thermostat for maintaining temperature. If a TAE
is used, the respective operating instructions must be
complied with.
The SMART HEATER HI SYSTEM is used for demand-
ing heating tasks in explosive areas to maintain high
temperatures in analytical instruments. The temperature
controller TC connected to the electrical heater has a
temperature sensor in the heating coil serving as a tem-
perature limiter.
EC type examination certificates PTB 02 ATEX 1041 X
with appendices and supplements in German and Eng-
lish, as well as IEC Scheme Certificate IECEx PTB
07.0052X.
See http://www.intertec.info
3 Explanation of symbols for warnings
and signal words
The safety information warns the user about risks and
provide information on how risks can be avoided.
Safety information can be found at the start of the
chapter before the instructions which may lead to a haz-
ardous situation. Additional safety information can be
found at the beginning of this manual.
Safety instructions which must be adhered to are high-
lighted as follows:
DANGER
DANGER
This sign is warning about an extremely hazardous situ-
ation which, if not heeded, will lead to death or serious ir-
reversible injury.
WARNING
WARNING
This sign is warning about a hazardous situation which,
if not heeded, may lead to death or serious irreversible
injury.
CAUTION
NOTICE
This sign is warning about a hazardous situation which,
if not heeded, may lead to slight, reversible injury.
NOTICE
NOTE
It is essential to pay attention to this safety advice as you
may otherwise incur material damage.
INFO
Important notes and useful additional information.
4 Safety information
CAUTION
Risk of injury at the rib ends
The sharp edges on the heating ribs may cause injury if
handled incorrectly.

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Operating Instructions CP MEGATHERM D.A HI
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INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · [phone] · [email protected]
CAUTION
Risk of burns from a hot surface
Attainable highest temperatures:
- Max. 160°C with T3 heating systems
- Max. 100°C with T4 heating systems
- Max. 70°C with T5 heating systems
- Max. 50°C with T6 heating systems
Do not touch device during operation! Before working on
the device, allow it to cool down first.
5 Installation accessories
The following are included in the scope of delivery:
Piece Name
1 Heating unit
4 slide nut/screw plate M6 with spring
4 M 6x45 cheese-head screws with hex socket
If one of the components listed here is not included in
the scope of delivery, then please contact the manufac-
turer.
6 Technical Data
Protection class IP66/IP68 1bar/30min
Rated voltage max. 250 V AC
Permitted operating voltage max. 275 V AC
Rated current (in compli-
ance with VDE 0298)
max. 10 A
Ambient temperature - 60 to + 60 °C
Max. permitted operating
temperature
- 60 to + 180 °C
Switching capacity of fault
alarm (AM)
10 A / 275 V AC
Connecting cable Silicone hose cable, notch-
and oil resistant, 3 x 1,5
mm² Ø8,8 mm
Connecting cable AM Silicone hose cable, notch-
and oil resistant, 5 x 1,0
mm² Ø8,5 mm
Material Seawater-proof aluminium,
black anodized
Special voltages with corresponding power adjustment
and component selection are possible.
Profile type "T" Height x
Width x Depth
325 x 229 x 60 mm
Profile type "P" Height x
Width x Depth
225 x 229 x 60 mm
INFO
You will find the precise technical data for your in-
strument on the label.
Temperature class
Rated voltage / Operating voltage
High temperature version
Rated output
Illustration1: Example: CP MEGATHERM DPA 200 T3 HI label
7 Installation
NOTICE
Carefully remove
When removing from the packaging and during trans-
port, the connection line must not be stressed or bent.
For free convection, the heater needs to be installed with
ribs standing vertically. The minimum distances to the
floor and to devices above it must be complied with. The
label needs to remain legible.
If an additional TAE thermostat is switched in series,
then it can be attached to the surface of the heater
(thermal coupling). The minimum distance also needs to
be adhered to here. Refer to the following drawing.
To ensure operational safety, the heater must operate
under temperature conditions which will NOT exceed the
trigger temperature of the limiter.
The operating temperatures must be adhered to.
The connection cable must be permanently installed up
to the inlet into the on-site junction box, taking the per-
missible bending radius = 5 x outer diameter into consid-
eration.

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Operating Instructions CP MEGATHERM D.A HI
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INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · [phone] · [email protected]
In the dust Ex area, the applicable requirements of EN
60079-14 must be complied with.
Illustration2: Installation example MEGATHERM with TS or
TAE and clearance
Additional installation material, such as rails or panels
and also junction boxes, are not included in the standard
scope of delivery (see Installation accessories [}Page4])
and must be ordered additionally.
8 Connection
INFO
The device may only be connected up and secured by a
trained person, taking into account the "rated voltage"
and "rated current" specified on the nameplate.
Where operating voltage = measured voltage (rated
voltage), then the heater is at its rated output. Mains
voltage fluctuations up to 10 % are then permissible.
For protection against short circuit and line protection
you can use circuit breakers up to 10 A.
Additional equipotential bonding is required. The ter-
minal block designated for this purpose has the ground
sign.
In a TT or TN system, a residual current device (RCD)
must be used where the measured triggering residual
current does not exceed 100 mA. Residual current
devices with a measured triggering residual current of 30
mA are preferable. In an IT system, an insulation monit-
oring device needs to be used which switches off the
supply as soon as the insulation resistance is no greater
than 50 Ω per Volt of the rated voltage (refer also to DIN
EN 60079-14:2008; section 7.4).
ATTENTION:
Never remove the
adapter/ cable gland!
Illustration3: Example heater with KLE connection
CAUTION
NOTICE: Do not remove adapter/ cable connec-
tion to connect up the heater!
This would cause irreversible damage to the heater and
this would mean that the explosion protection can no
longer be warranted.
The illustration may deviate from the heater.

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Operating Instructions CP MEGATHERM D.A HI
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INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · [phone] · [email protected]
1 2 3 4 5 6 7 8 9 10 11 12 13
L
N
PE
NTC
RS 485
F1
TC DIGITAL
CP...THERM...HI
external sensor
br=brown bl=blue ye/gn=yellow/green bk=black gr=grey
bl br gn/ye gr bk
+
A
B
Ground
Illustration4: Smart Heater HI System with TC ATEX
9 Commissioning
If the heater is installed in accordance with the notes in
the Installation [}Page 4] section and Connection [}
Page 5] sections, then the radiator may be commis-
sioned.
CAUTION
Sufficient heat dissipation must be ensured.
Unauthorised covers must be removed as otherwise
there is the risk of the heater overheating.
The heating circuit is permanently disconnected by a
temperature melt fuse which can't be reset if these in-
stallation instructions are not adhered to.
10 Maintenance
The design of the device does not require any mainten-
ance.
Functional and safety test intervals can be freely selec-
ted by the operator in accordance with the applicable
regulations.
Repairs may only be carried out by the manufacturer in
the factory.
In the dust Ex area, the applicable requirements of EN
60079-17 and EN 60079-19 must be complied with.
11 Troubleshooting
If the heater fails, check the installation. Carry out a con-
tinuity test on the heating circuit. Pay attention to the
connection diagram and switching point of the thermo-
stat!
In the case of overheating, the thermal indicator (see fig-
ure) indicates a discoloration. If more than four fields are
blackened, the heater must be uninstalled and returned
to the manufacturer for inspection.
Illustration5: Temperature indicator
12 Deinstallation
Disassembly may only be carried out by a trained per-
son.
DANGER
Risk of fatal injury from electric current!
If contact is made with live components, there is the risk
of fatal injury.
For this reason, switch off the voltage supply, secure
against being switched on again and check that no more
voltage is present.
Disconnect connection line from the clamps and from the
connection socket, disconnect device from bracket and
remove it.
13 Disposal
Disassemble the components of the product, taking the
applicable local labour protection and environmental reg-
ulations into consideration and make sure that the com-
ponents are recycled:
• Scrap metal
• Send plastic elements to recycling
• Sort other components according to their material
properties and dispose of them.

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Operating Instructions CP MEGATHERM D.A HI
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INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · [phone] · [email protected]
NOTICE
Environmental damage may be caused if dis-
posed of incorrectly!
Electrical scrap and electronics components are subject
to hazardous waste treatment and must only be dis-
posed of by certified specialists!
The local community authorities or specialist waste dis-
posal companies can provide information on environ-
mentally friendly disposal.
14 EC declaration of conformity
The manufacturer, INTERTEC-Hess GmbH, Raffiner-
iestrasse 8, 93333 Neustadt/Donau, Germany, hereby
declares in sole responsibility that the product
Product / Type designation:
CP MEGATHERM
complies with the provisions of the following directives
2014/34/EU (ATEX), 2006/95/EC (LVD), 2004/108/EC
(EMC), 2011/65/EU (RoHS), 2012/19/EU (WEEE) com-
plies with the following standards or standardized docu-
ments:
EN IEC
60529:1991+A1:2000+A2:2
013
EN IEC 60079-0:2012
EN IEC 60079-1:2007 EN IEC 60079-31:2014
EN IEC
61000-6-4:2007+A1:2011
Designation:
0102
II 2 G Ex db IIC T6, T5, T4, T3
II 2 D Ex tb IIIC T85°C, T100°C, T135°C, T200°C
PTB 02 ATEX 1041 X
Neustadt, 01.06.2017
Dipl.-Ing. Martin Hess, Managing Director
15 Further information and service
If the information contained in this instruction manual
should not be sufficient in any way, then INTERTEC
would be glad to be at your disposal to provide further in-
formation and service.
Please contact your INTERTEC contact person or dir-
ectly contact
INTERTEC-Hess GmbH
Raffineriestr. 8
93333 Neustadt/Donau
Germany
Phone: [phone]
e-mail: [email protected]
Website: www.intertec.info
Warranty
The legally defined warranties and warranty periods of
24 months are applicable to our scope of supply and ser-
vices.
You will find more detailed information in the manufac-
turer warranty from INTERTEC for heating systems and
accessories.
These instructions do not claim to take all
designs, options or changes into consid-
eration, even in association with installa-
tion, operation or maintenance. INTER-
TEC does not accept responsibility for
providing information about changes
made retrospectively.