Intewa AQUALOOP 6 system User manual

AL-System 6
AQUALOOP System 6
Installation and operating instructions
WATER IS OUR ELEMEN
T
www.intewa.com

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Table of contents
1.Introduction and general instructions ....................................................................................................................................... 2
2.Scope of delivery ................................................................................................................................................................................ 3
3.Technical data ..................................................................................................................................................................................... 4
4Installation instructions ................................................................................................................................................................... 6
5.Maintenance and cleaning ............................................................................................................................................................. 9
6.Warranty / Contact............................................................................................................................................................................. 9

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1. Introduction and general instructions
The AQUALOOP System 6 is specially designed for grey water utilization for single family dwellings. It can
treat up to 300 litres of grey water per day.
All five AQUALOOP components make up the system and are installed by the client in the pre-configured
bioreactor and clear water tanks.
The manual describes the installation of the pre-configured tank and system components in the tank.
Detailed information on each component is included in the respective components manual or latest
updated information can be found at:
http://www.intewa.de/1/wasser/wasseraufbereitung/
Fig
.
1
: AQUALOOP component
s

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2. Scope of delivery
1. AQUALOOP-MS, membrane station with control unit, switching power supplier, floating switch (2pcs.)
2. AQUALOOP-MEM, membrane
3. AQUALOOP-F100, prefilter
4. AQUALOOP-30L, blower
5. AQUALOOP-FK30l, growth media material
6. Bioreactor tank 350 Litres, pre-configured
7. Clear water tank 350 L, pre-configured
8. Installation material:
•2pcs. Pipe Ø110 mm x 250mm,
•Installation lubricant
•Siphon hose 1“
•5 pc cable ducts PG 11 with nut
•½“ clear water hose, 2 m
•5 x cable glant
•1“ external aerator hose, 2 m
•1“ internal aerator hose, 0,6 m
•½“ suction unit
Fig. 2: Scope of delivery
1 23 45
6 78

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3. Technical Data
Bioreactor
Tank dimension (Ø x H): Ø740 x 1275 mm
Inflow connection: DN100 (Ø110mm), bush
Inflow height: 1045 mm
Emergency overflow connection : DN100 (Ø110 mm), spigot
Emergency overflow height: 980 mm
Cable ducts: PG 11(suction pump, back flush pump, float switch BR min)
Blower connection: 1 ¼“ male, Ø 25mm hose tube
Weight incl. cover: 11.5 kg
Clear water tank
Tank dimension: Ø740 x 1275 mm
Clear water intake: hose, Ø21 x Ø14
Emergency overflow: 1“ AG
Cable ducts PG 11, (floating switch CL max, float switch feeding)
Clear water extraction: ¾ “ AG, hose tube Ø 14 mm
Weight incl. cover 11.5 kg
Fig. 3: Overview of small system AQUALOOP System 6
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10
3
4
5
7
6
8
9 13
1
16
19
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11 15
14

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1. Bioreactor
2. Wheel weight
3. Membrane
4. Suction pump
5. Back flush pump
6. Float switch Bioreactor BR min
7. Back flush tank
8. Pre-filter
9. Bioreactor inflow
10. Blower
11. 24 Volt switching power supply
12. Control unit
13. Bioreactor emergency overflow
14. Clear water inflow
15. Clear water tank emergency overflow
16. Float switch clear water CL max
17. Clear water tank
18. Float switch clear water min (e.g. RM Eco)
19. Clear water suction

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4 Installation instructions
Fig. 4: Bio reactor
Fig. 5: Clear water tank
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2 3
4
5
6
7
1
2 4
1. Drainage inflow
2. Cable gland back flush pump
3. Cable gland suction pump
4. Blower connection 1 ¼“ male
5. Clear water hose to clear water tank
6. Emergency overflow
7. Cable
g
lant
f
loat switch BR min
1. Clear water inflow
2. Emergency overflow clear water tank
3. Cable gland floating switch CL max
4. Cable gland for separate float switch minimum
water level (switching over to potable water (e.g.
using RAINMASTER Eco))
5. Suctioning clear water to consumers
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5

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Installation sequence:
1.) Wall installation of control unit and switching power
supply holder
-Installation instructions (drilled hole distance etc.) are to be
taken from the installation and operating manual of the
AQUALOOP-MS.
2.) Wall mounting of blower
-Mounting instructions (distance from drilled hole etc.) are
to be taken from the instruction sheet of the AQUALOOP-
BL30
3.) Installing pre-filter
- Suction overflow hose is connected to the pipe socket
and secured with a hose clamp.
- Pipe is to be directed internally up to the overflow
connection bush of the bioreactor. Note: first, rub the pipe
with installation lubricant before sliding the pipe in.
- Fit the pre-filter into the overflow connection mounted pipe
collar first.

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- Then, holding the pre-filter inlet on the outside of the
bioreactor, line up with the pre-filter inflow and slide into
place. Note: first, rub the pipe and seal with installation
lubricant before sliding the pipe in.
4.) Assembling the membrane station and insertion in the
bioreactor
-The installation of membrane station should be done as
shown in the installation and operating manual of the
AQUALOOP –MS.
-The position of the blower hose connection for the
membrane cartridge is to be positioned directly next to the
diaphragm connection so that the pre-configured blower
hose can be easily adjusted.
5.) Installation of float switch in the bioreactor and clear
water tanks
-see manual AQUALOOP-MS
6.) Connecting all electrical components to the controller
and the adjustment of the parameters
-see operating manual of AQUALOOP-MS,

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7.) Leak test
-Fill the bioreactor with water, check for any leaks and then
follow the start-up operation of the system (see. manual for
AQUALOOP membrane station).
8.) Adding the growth media into the bioreactor
-Pour the plastic media into the bioreactor
9.) Start-up operation
-Begin the start-up operation of the system (see manual for
AQUALOOP-MS)
5. Maintenance and cleaning
Instructions for maintenance and cleaning are referred to in the manuals of each component. The
bioreactor is cleaned annually. For this purpose, the water is completely pumped out with a submersible
pump (e.g. accessory AL-VIP) and the tank is washed out with clean water. The growth media are not
removed but only roughly rinsed. Note: During the cleaning operation, the pump hose can be connected
with a non-return valve to the overflow connection of the prefilter. Thus, the pumped water goes
directly out to the sewer. The clear water tank is only cleaned as needed.
6. Warranty / contact
The warranty provisions are included in our sales conditions, and can be viewed at:
http://www.intewa.de/1/cs/dialog/rechtliches/verkaufsbedingungen/
For any queries, orders for spare parts or service enquiries, please get in touch with your local dealer or
visit the service domain at the INTEWA website of your country.
Always keep your purchase invoice handy.
www.intewa.com

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© INTEWA GmbH
Version: 1.0
Technical changes reserved.
www.aloaqua.co.nz [email protected]