Invertek Drives OPTIDRIVE E3 Series User manual

Quick Start Guide
AC Variable Speed Drive
IP66 (NEMA 4X)
0.37kW – 22kW / 0.5HP – 30HP
110V & 230V Single Phase input,
230V & 480V 3 Phase input
Switched Non-switched

1
CHECK: Check the correct drive type, check suitable
motor type & info
2
PREPARE: Correct tools, suitable mounting location,
weather protection
3MOUNT: Mechanical mounting
4CONNECT: Power & Control connections
5CHECK: Final check of everything before operation
6POWER ON
7COMMISSION the drive parameters
8OPERATE and check everything is as intended
WARNING! The Optidrive should ONLY be installed by a qualified electrician.
NOTE This guide does not provide detailed installation, safety or operational instructions.
See the Optidrive E3 IP66 Outdoor User Manual for complete information.
Unpack and check the drive. Notify the supplier and shipper immediately of any damage.
1CHECK
Identifying the Drive by Model Number
Each drive can be identified by its model number, as shown in the table below.
ODE -3-1 2 0021 -1 F 1 B
Product Family IP Rating A = IP66 Non Switched
B = IP66 Switched
Generation Dynamic Brake
Transistor
1 = Not Fitted
4 = Internal Transistor
Frame Size Filter Type 0 = No Filter
F = Internal EMC Filter
Input Voltage 1 = 110 – 115
2 = 200 – 240
4 = 380 – 480
No. Of Input Phases
Output Current x 10
2PREPARE
Prepare the Mounting Location
 The Optidrive must be mounted in a vertical position only.
 Installation should be on a suitable flat, flame resistant
surface. Do not mount flammable material close to the
drive.
 Refer to Technical Data and ensure the chosen mounting
location is within the drive specification.
 The mounting location should be free from vibration.

Do not mount the drive in any area with excessive humidity,
corrosive airborne chemicals or potentially dangerous dust
particles.
 Avoid mounting close to high heat sources.
 The drive must not be mounted in direct sunlight. If
necessary, install a suitable shade cover.
 The mounting location must be free from frost.
 Do not restrict the flow of air through the drive heatsink.
The drive generates heat which must be naturally allowed
to dissipate. Correct air clearance around the drive must
be observed.
 If the location is subject to wide ambient temperature
and air pressure variation, install a suitable pressure
compensation valve in the drive gland plate.
NOTE If the drive has been in storage for a period longer than 2 years, the DC link capacitors must be reformed. Refer to
online documentation for further information.
Please scan the QR code
to access the complete
User Manual
Or visit bit.ly/E3manuals

3MOUNT
Mechanical Dimensions
Dimensions Weight
Drive
Size
A D E F G Drive
Size
Weight
mm in mm in mm in mm in mm in kg Ib
1 232.0 9.13 189.0 7.44 25.0 0.98 162.0 6.37 161. 0 6.34 1 2.5 5.5
2 257.0 10 .12 200.0 7. 87 28.5 1.12 182.0 7.16 188.0 7.40 2 3.5 7. 7
3 310.0 12.20 251.5 9.90 33.4 1. 31 238.0 9.37 211 . 0 8.30 3 7. 0 15 . 4
4 360.0 14 .17 300.0 11 . 8 33.4 1. 31 275.0 10.82 240.0 9.44 4 9.5 20.9
Mounting Clearance
Drive Size X Above & Below Y Either Side
mm in mm in
All Frame Sizes 200 7. 87 10 0.39
NOTE
Typical drive heat losses are approximately 3% of operating load conditions. Above are guidelines only
and the operating ambient temperature of the drive MUST be maintained at all times.
Mounting Bolts & Tightening Torques
Mounting Bolts Tightening Torques
Frame Size Frame Size
Control Terminals Power Terminals
All Frame Sizes 4 x M4 (#8) All Frame Sizes 0.8 Nm (7 lb-in) 1.5 Nm (13 lb-in)

4CONNECT
Cable Selection
  For 1 phase supply (Sizes 1-3 only), the mains power cables should be connected to L1/L, L2/N.
 For 3 phase supplies, the mains power cables should be connected to L1, L2, and L3. Phase sequence is not important.
 For compliance with CE and C Tick EMC requirements, refer to online documentation.
 A fixed installation is required according to IEC61800-5-1 with a suitable disconnecting device installed between the
Optidrive and the AC Power Source. The disconnecting device must conform to the local safety code / regulations (e.g.
within Europe, EN60204-1, Safety of machinery).
 The cables should be dimensioned according to any local codes or regulations. Maximum dimensions are given in the
Rating Tables section of this Quick Start Guide.
Install the Wiring
L1/LL3 EMC
Gland plate
can be removed
for installation
L2/N UVW
1 2 3 4 5 6 7 8 9 10 11
I0I0I I0I0I
Drive Size Cable Gland Sizes
Power Cable Motor Cable Control Cables
1 M20 (PG13.5) M20 (PG13.5) M20 (PG13.5)
2 M25 (PG21) M25 (PG21) M20 (PG13.5)
3 M25 (PG21) M25 (PG21) M20 (PG13.5)
4 M32 (PG29) M32 (PG29) M20 (PG13.5)
Motor Terminal Box
Connections
Most general purpose motors
are wound for operation on dual
voltage supplies. This is indicated
on the nameplate of the motor. This
operational voltage is normally
selected when installing the motor
by selecting either STAR or DELTA
connection. STAR always gives the
higher of the two voltage ratings.
Incoming Supply
Voltage
Motor Nameplate
Voltages Connection
230 230 / 400
Delta
400 400 / 690
400 230 / 400 Star

Information for UL Compliance
Optidrive E3 is designed to meet the UL requirements. For an up to date list of UL compliant products, please refer to UL listing
NMMS.E226333. In order to ensure full compliance, the following must be fully observed.
Input Power Supply Requirements
Supply Voltage 200 – 240 RMS Volts for 230 Volt rated units, + /- 10% variation allowed. 240 Volt RMS Maximum.
380 – 480 Volts for 400 Volt rated units, + / - 10% variation allowed, Maximum 500 Volts RMS.
Frequency 50 – 60Hz + / - 5% Variation
Short Circuit
Capacity
All drives are suitable for use on a circuit capable of delivering not more than 100kA maximum short-
circuit Amperes symmetrical with the specified maximum supply voltage when protected by Class J fuses.
Mechanical Installation Requirements
All Optidrive E3 units are intended for installation within controlled environments which meet the condition limits shown in the
Environment section of this Quick Start Guide.
The drive can be operated within an ambient temperature range as stated in the Environment section of this Quick Start Guide.
For IP66 (Nema 4X) units, installation in a pollution degree 2 environment is permissible.
Electrical Installation Requirements
Incoming power supply connection must be according to the Install the Wiring section of this Quick Start Guide.
Suitable power and motor cables should be selected according to the data shown in Rating Tables section of this Quick
Start Guide and the National Electrical Code or other applicable local codes.
Motor Cable 75°C Copper must be used.
Power cable connections and tightening torques are shown in the Mechanical Dimensions section of this Quick Start Guide.
Integral Solid Sate short circuit protection does not provide branch circuit protection. Branch circuit protection must be
provided in accordance with the national electrical code and any additional local codes. Ratings are shown in the Rating
Tables section of this Quick Start Guide.
For Canadian installations transient surge suppression must be installed on the line side of this equipment and shall be rated
480Volt (phase to ground), 480 Volt (phase to phase), suitable for over voltage category iii and shall provide protection for
a rated impulse withstand voltage peak of 2.5kV.
UL Listed ring terminals / lugs must be used for all bus bar and grounding connections.
General Requirements
Optidrive E3 provides motor overload protection, set at 150% of full load, in accordance with the National Electrical Code (US).
Where a motor thermistor is not fitted, or not utilised, Thermal Overload Memory Retention must be enabled by setting P-60 = 1.
Where a motor thermistor is fitted and connected to the drive, connection must be carried out according to the information
shown in the Motor Thermistor Connection section of the Quick Start Guide.
UL rated ingress protection (“Type” ) is only met when cables are installed using a UL recognized bushing or fitting for a
flexible conduit system which meets the required level of protection (“Type”).
For conduit installations the conduit entry holes require standard opening to the required sizes specified per the NEC.
Not intended for installation using rigid conduit system.
WARNING: The opening of the branch-circuit protective device may be an indication that a fault has been interrupted. To reduce
the risk of fire or electric shock, current-carrying parts and other components of the controller should be examined and replaced if
damaged. If burnout of the current element of an overload relay occurs, the complete overload relay must be replaced.
Control Terminal Wiring
 All analog signal cables should be suitably shielded.
Twisted pair cables are recommended.
 
Power and Control Signal cables should be routed
separately where possible, and must not be routed parallel
to each other.
 Signal levels of different voltages e.g. 24 Volt DC and 110
Volt AC, should not be routed in the same cable.
 Maximum control terminal tightening torque is 0.5Nm.
 Control Cable entry conductor size: 0.05 – 2.5mm2 /
30 – 12 AWG.
Control Terminal Connections
Switched Units: May use the built in control switch and
potentiometer, or external control signals connected to the
control terminals.
Non-Switched Units: Require external control signals to
be connected to the control terminals.

Switched Units: Default functions of the control switches
Switch Position POT Notes
Factory Default
Configuration.
Run Forward or Reverse
with speed controlled from
the Local POT.
Run Reverse
STOP Run Forward Sets the output frequency
NOTE Other functions are possible, please refer to the online documentation for additional information.
Using the Control Terminals
+24
VDC DI1 DI2 DI3
AI2
+10
VDC
DI4
AI1 0V A0 0V RL1 RL2
No. Purpose Function
1 +24VDC 100mA Output 24 VDC Output
2 DI1 Digital Input 1 Function defined
by P-12 & P-15.
See below for further info
3 DI2 Digital Input 2
4 DI3 Digital Input 3/AI2 Analog Input 2
5 +10VDC 10mA Output 10 VDC Output for external potentiometer
6 DI4 Digital Input 4/AI1 Analog Input 1 Function defined by P-12 & P-15. Signal format selected by P-16
7 0VDC Common
8 AO Analog Output/Digital Output Function selected by P-25. See Parameter List
9 0VDC Common
10 RL1 Output Relay Function defined by P-18. See Parameter List
11 RL2 Output Relay
Connection Example
Factory Default Functions
No. Description
DI1 0/1 Open : Stop Closed : Run
DI2 /Open : Forward Rotation Closed : Reverse Rotation
DI3 Analog Speed Reference /
Preset Speed
Open : Speed Reference set by Analog Speed Reference
Closed : Speed Reference set by Preset Speed 1 (P-20)
AI1 Analog Speed Reference
Input
Sets the Speed Reference
NOTE For Switched units, the internal pot is selected by default in P-16.
For Non-switched units, an external pot or 0 - 10 V reference may be connected. Other
signal types may also be used, set P-16 to the correct format.
NOTE
Additional functions are possible, refer to the online documentation for further information.
Motor Thermistor Connection
Where a motor thermistor is to be used, it should be connected as follows:
Control Terminal Strip Additional Information
Compatible Thermistor: PTC Type, 2.5kΩ trip level.
 Use a setting of P-15 that has Input 3 function as External Trip,
e.g. P-15 = 3. Refer to online documentation for further details.
Set P-47 = “"
5CHECK

6POWER ON
7COMMISSION
Operation
Managing the Keypad
The drive is configured and its operation monitored via the
keypad and display. DOWN
Used to decrease speed in real-time
mode or to decrease parameter values
in parameter edit mode.
START
When in keypad mode, used to Start a
stopped drive or to reverse the direction
of rotation if bi-directional keypad
mode is enabled.
NAVIGATE
Used to display real-time information,
to access and exit parameter edit mode
and to store parameter changes.
UP
Used to increase speed in real-time
mode or to increase parameter values
in parameter edit mode.
RESET /
STOP
Used to reset a tripped drive.
When in Keypad mode is used to Stop
a running drive.
Operating Displays
  
  
Drive Stopped /
Disabled
Drive is enabled
/ running, display
shows the output
frequency (Hz)
Press the Navigate
key for < 1 second.
The display will
show the motor
current (Amps)
Press the Navigate
key for < 1 second.
The display will
show the motor
power (kW)
If P-10 > 0, pressing
the Navigate key
for < 1 second will
display the motor
speed (RPM)
Changing Parameters
     
Press and hold the
Navigate key > 2
seconds
Use the up and
down keys to
select the required
parameter
Press the Navigate
key for < 1 second
Adjust the value
using the Up and
Down keys
Press for < 1 second
to return to the
parameter menu
Press for > 2
seconds to return
to the operating
display
Read Only Parameter Access
     
Press and hold the
Navigate key > 2
seconds
Use the up and
down keys to select
P-00
Press the Navigate
key for < 1 second
Use the up and
down keys to select
the required Read
Only parameter
Press the Navigate
key for < 1 second
to display the value
Press and hold the
Navigate key > 2
seconds to return
to the operating
display
Resetting Parameters
 
To reset parameter values to
their factory default settings,
press and hold Up, Down and
Stop buttons for > 2 seconds.
The display will show “”
Press the Stop key. The
display will show “”
Resetting a Fault
 
Press the Stop key. The
display will show “”

8OPERATE
Parameters
Standard Parameters
Par. Description Min Max Default Units
P-01
Maximum Frequency/Speed Limit P-02 500.0 50.0 (60.0) Hz/RPM
P-02
Minimum Frequency/Speed Limit 0.0 P-01 0.0 Hz/RPM
P-03 Acceleration Ramp Time 0.00 600.0 5.0 s
P-04 Deceleration Ramp Time 0.00 600.0 5.0 s
P-05 Stopping Mode/Mains Loss Response 0 4 0 -
Setting On Disable On Mains Loss
0 Ramp to Stop (P-04)
Ride Through (Recover energy from load to maintain operation)
1 Coast Coast
2 Ramp to Stop (P-04) Fast Ramp to Stop (P-24), Coast if P-24 = 0
3
Ramp to Stop (P-04) with AC Flux Braking Fast Ramp to Stop (P-24), Coast if P-24 = 0
4
Ramp to Stop (P-04) No action
P-06 Energy Optimiser 0 3 0 -
Setting Motor Energy Optimisation Optidrive Energy Optimisation
0 Disabled
Disabled
1 Enabled Disabled
2 Disabled Enabled
3
Enabled Enabled
P-07
Motor Rated Voltage/Back EMF at rated speed (PM/BLDC) 0 250/ 500 230/400 V
P-08 Motor Rated Current
Drive Rating Dependent A
P-09 Motor Rated Frequency 10 500 50 (60) Hz
P-10 Motor Rated Speed 0 30000 0 RPM
P-11
Low Frequency Torque Boost 0.0 Drive Dependent %
P-12 Primary Command Source 0 9 0 -
0: Terminal Control
1: Uni-directional Keypad Control
2: Bi-directional Keypad Control
3: Modbus Network Control
4: Modbus Network Control
5: PI Control
6: PI Analog Summation Control
7: CAN Control
8: CAN Control
9: Slave Mode
NOTE When P-12 = 1, 2, 3, 4, 7, 8 or 9, an enable signal must still be provided at the control terminals, digital input 1.
P-13 Operating Mode Select 0 2 0 -
0: Industrial Mode 1: Pump Mode 2: Fan Mode
Setting Appli-
cation
Current Limit
(P-54)
Torque
Characteristic
Spin Start
(P-33)
Thermal Overload Limit
Reaction (P-60 Index 2)
0 General 150% Constant 0: Off 0: Trip
1 Pump 110 % Variable 0: Off 1: Current Limit Reduction
2Fan 11 0 % Variable 2: On 1: Current Limit Reduction
P-14
Extended Menu Access code 0 65535 0 -

Extended Parameters
Par. Description Min Max Default Units
P-15
Digital Input Function Select 017 0 -
P-16 Analog Input 1 Signal Format See Below U0-10 -
U  : Unidirectional, External 0 – 10Volt reference / pot
B  : Bi-directional, External 0 – 10Volt reference / pot
  : External 0 – 20mA signal
 4 : External 4-20mA signal, trip on loss
r 4 : External 4 – 20mA signal
 4 : External 20 – 4mA signal, trip on loss
r 4 : External 20 – 4mA signal
U  : External 10 – 0 Volt signal
n : Switched units only : Internal pot
P-18 Output Relay Function Select 0 9 1 -
0: Drive Enabled (Running)
1: Drive Healthy
2: At Target Frequency (Speed)
3: Drive Tripped
4: Output Frequency >= Limit
5: Output Current >= Limit
6: Output Frequency < Limit
7: Output Current < Limit
8: Analog Input 2 > Limit
9: Drive Ready to Run
P-20
Preset Frequency / Speed 1 -P-01 P-01 5.0 Hz/RPM
P-21
Preset Frequency / Speed 2 -P-01 P-01 25.0 Hz/RPM
P-22
Preset Frequency / Speed 3 -P-01 P-01 40.0 Hz/RPM
P-23
Preset Frequency / Speed 4 -P-01 P-01 P-09 Hz/RPM
P-24 2nd Ramp Time (Fast Stop) 0.00 600.0 0.00 s
P-25 Analog Output Function Select 0
11 8 -
Digital Output Mode. Logic 1 = +24V DC Analog Output Mode
0: Drive Enabled (Running)
1: Drive Healthy
2: At Target Frequency (Speed)
3: Drive Tripped
4: Output Frequency >= Limit
5: Output Current >= Limit
6: Output Frequency < Limit
7: Output Current < Limit
8: Output Frequency (Motor Speed)
9: Output (Motor) Current
10: Output Power
11: Load Current
P-31 Keypad Start Mode Select 0 7 1 -
0: Minimum Speed, Keypad Start
1: Previous Speed, Keypad Start
2: Minimum Speed, Terminal Enable
3: Previous Speed, Terminal Enable
4: Current Speed, Keypad Start
5: Preset Speed 4, Keypad Start
6: Current Speed, Terminal Start
7: Preset Speed 4, Terminal Start
P-33 Spin Start 0 2 0 -
0: Disabled 1: Enabled 2: Enabled on Trip, Brown Out or Coast Stop
P-34 Brake Chopper Enable (Not Size 1) 0 4 0 -
0: Disabled
1: Enabled With Software Protection
2: Enabled Without Software Protection
3: Enabled With Software Protection
4: Enabled Without Software Protection
P-38 Parameter Access Lock 0 1 0 -
0: Unlocked 1: Locked
P-39 Analog Input 1 Offset
-500.0 500.0 0.0 %
P-40
Index 1: Display Scaling Factor 0.000 16.000 0.000 -
Index 2: Display Scaling Source 0 3 0 -
P-41
PI Controller Proportional Gain 0.0 30.0 1.0 -
P-42 PI Controller Integral Time 0.0 30.0 1.0 s

Par. Description Min Max Default Units
P-43 PI Controller Operating Mode 0 3 0 -
0: Direct Operation
1: Inverse Operation
2: Direct Operation, Wake at Full Speed
3: Reverse Operation, Wake at Full Speed
P-44 PI Reference (Setpoint) Source Select 0 1 0 -
0: Digital Preset Setpoint 1: Analog Input 1 Setpoint
P-45 PI Digital Setpoint 0.0 100.0 0.0 %
P-46 PI Feedback Source Select 0 5 0 -
0: Analog Input 2
1: Analog Input 1
2: Motor Current
3: DC Bus Voltage
4: Analog 1 – Analog 2
5: Largest (Analog 1, Analog 2)
P-47 Analog Input 2 Signal Format - - - U0-10
U  : Unidirectional, External 0 – 10Volt reference / pot
  : External 0 – 20mA signal
 4 : External 4-20mA signal, trip on loss
r 4 : External 4 – 20mA signal
 4 : External 20 – 4mA signal, trip on loss
r 4 : External 20 – 4mA signal
 : Motor thermistor
P-48 Standby Mode Timer 0.0 25.0 0.0 s
P-49
PI Control Wake Up Error Level 0.0 100.0 5.0 %
P-50 User Output Relay Hysteresis 0.0 100.0 0.0 %
Advanced Parameters
Par. Description Min Max Default Units
P-51 Motor Control Mode 0 5 0 -
0: Vector speed control mode
1: V/f mode
2: PM motor vector speed control
3: BLDC motor vector speed control
4: Synchronous Reluctance motor vector speed control
5: LSPM motor vector speed control
P-52 Motor Parameter Autotune 0 1 0 -
0: Disabled 1: Enabled

Technical Data
Environment
Operational ambient temperature range
Enclosed Drives: -20 ... 40°C (frost and condensation free)
Storage ambient temperature range: -40 … 60°C
Maximum altitude: 2000m. Derate above 1000m: 1% / 100m
Maximum humidity: 95%, non-condensing
Rating Tables
Frame
Size
kW HP Input
Current
Fuse/MCB
(Type B)
Maximum Cable
Size
Output
Current
Recommended
Brake Resistance
Non UL UL mm
AWG A Ω
110 - 115 (+ / - 10%) V 1 Phase Input, 230V 3 Phase Output (Voltage Doubler)
1 0.37 0.5 7. 8 10 10 8 8 2.3 -
10. 75 115 . 8 25 20 8 8 4.3 -
21.1 1.5 21. 9 32 30 8 8 5.8 10 0
200 - 240 (+ / - 10%) V 1 Phase Input, 3 Phase Output
1 0.37 0.5 3.7 10 6 8 8 2.3 -
10. 75 17. 5 10 10 8 8 4.3 -
11.5 212 . 9 16 17. 5 8 8 7 -
21.5 212 . 9 16 17. 5 887 10 0
2 2.2 3 19 . 2 25 25 8 8 10.5 50
3 4 5 29.2 40 40 8 8 15 . 3 25
200 - 240 (+ / - 10%) V 3 Phase Input, 3 Phase Output
1 0.37 0.5 3.4 6 6 8 8 2.3 -
10. 75 15.6 10 10 8 8 4.3 -
11.5 28.9 16 15 8 8 7 -
21.5 28.9 16 15 887 10 0
2 2.2 3 12 .1 16 17. 5 8 8 10.5 50
3 4 5 20.9 32 30 8 8 18 25
35.5 7. 5 26.4 40 35 8 8 24 20
47. 5 10 33.3 40 45 16 5 30 15
411 15 50.1 63 70 16 5 46 10
380 - 480 (+ / - 10%)V 3 Phase Input, 3 Phase Output
10. 75 13.5 6 6 8 8 2.2 -
11.5 25.6 10 10 8 8 4 .1 -
21.5 25.6 10 10 8 8 4 .1 250
2 2.2 3 7. 5 16 10 8 8 5.8 200
2 4 5 11 . 5 16 15 8 8 9.5 12 0
35.5 7. 5 17. 2 25 25 8 8 14 10 0
37. 5 10 21. 2 32 30 8 8 18 80
311 15 2 7. 5 40 35 8 8 24 50
415 20 34.2 40 45 16 5 30 30
4 18.5 25 44.1 50 60 16 5 39 22
422 30 51.9 63 70 16 5 46 22
NOTE Cable sizes shown are the maximum possible that may be connected to the drive. Cables should be selected
according to local wiring codes or regulations at the point of installation.

Troubleshooting
Fault Code Messages
Fault Code No. Description
 01 Brake channel over current
r 02 Brake resistor overload
 03 Output Over Current
r
04 Motor Thermal Overload (I2t)
 06 Over voltage on DC bus
U 07 Under voltage on DC bus
 08 Heatsink over temperature
U 09 Under temperature
r 11 External trip
 12 Optibus comms loss
 13 DC bus ripple too high
 14 Input phase loss trip
  15 Output Over Current
 16
Faulty thermistor on heatsink
 17
Internal memory fault (IO)
4  18 4-20mA Signal Lost
 19
Internal memory fault (DSP)
 21 Motor PTC thermistor trip
 22
Cooling Fan Fault (IP66 only)
 23
Drive internal temperature too high
U 26 Output Fault
 41 Autotune Fault
 50 Modbus comms loss fault
 51 CAN comms loss trip
NOTE Following an over current or overload trip (1, 3, 4, 15), the drive may not be reset until the reset time delay has elapsed
to prevent damage to the drive.
Ñ82-E3I66-IN_V1.05JÓ
82-E3I66-IN_V1.05
Invertek Drives Ltd. Offa's Dyke Business Park, Welshpool, Powys SY21 8JF United Kingdom
Tel: [phone] Fax: [phone]
www.invertekdrives.com