Invertek Drives Optidrive Series User manual

Optidrive ODV-2 User Guide Revision 2.00
www.invertekdrives.com
1
1
Introduction
AC Variable Speed Drives
0.75 - 160kW / 1HP - 250HP
200-480V Single and 3 Phase Input
Installation and Operating Instructions
User Guide
IP20
IP66 / NEMA 4X
IP55 / NEMA 12
IP40

Optidrive HVAC User Guide V2.00
Optidrive HVAC Start Up Guide
OPTIDRIVE HVAC (IP55 Enclosure).
Supply Voltage
Keypad Operation can be found in
section 5.5 on page 27
Run / Stop 10K Pot
HVAC Display
(Status, Diagnostics, and Programming)
Motor Cable
For correct cable size, see Technical
Data on page 47
Observe the maximum permissible
motor cable length.
For Motor cable lengths > 50 metres, an
output filter is recommended.
Use a screened (shielded cable). The
shield should be bonded to earth at
both ends.
Motor Connection
Check for Star or Delta connection
according to the motor voltage rating in
section 4.5.
Motor Nameplate Details
Motor Rated Voltage: P1-07
Motor Rated Current: P1-08
Motor Rated Frequency: P1-09
Motor Rated Speed (Optional): P1-10
Fuses or MCB
Check Drive
Rating info in
section 13.4
AC Supply Connection
200 –240 Volts + / - 10%
380 –380 Volts + / - 10%
Check Drive Input Voltage
Ranges on page 47
PE L1 L2 L3
Control Terminal
Configuration based on factory settings
Mechanical Mounting
Information can be found in section 3.7
on page 16
Hardware Enable Circuit
Link the terminals as shown, optionally
through contacts to enable drive
operation.
Close the switch to run (enable)
Open the switch to stop

Optidrive HVAC Start Up Guide
OPTIDRIVE HVAC (IP66 Enclosure).
HVAC Display
(Status, Diagnostics, and Programming)
Motor Cable Sizes
Check the rating information in
section 11.3 on page 47
Motor Connections
Check for Star or Delta connection
according to the motor voltage rating –
se section 4.5 on page 23
Motor Nameplate Details
Motor Rated Voltage: P1-07
Motor Rated Current: P1-08
Motor Rated Frequency: P1-09
Motor Rated Speed (Optional): P1-10
Mechanical Mounting
Information can be found in section 3.8
on page 16
Control Terminal
Configuration based on factory settings
Hardware Enable Circuit
Link the terminals as shown, optionally
through switch contacts to enable drive
operation.
Close the switch to run (enable)
Open the switch to stop
Keypad Operation can be found in
section 5.5 on page 27
Applies to Switched version only
In-built Isolator:
Mains Power On / Off
Fuses or MCB
Check Drive
Rating info in
section 13.4.
AC Supply Connection
200 –240 Volts + / - 10%: 1 / 3 Phase
380 –380 Volts + / - 10%: 3 Phase
Check Drive Input Voltage Ranges on
page 47
PE L1 L2 L3
Run / Stop 10K Pot

Optidrive HVAC User Guide V2.00
Optidrive HVAC Start Up Guide
OPTIDRIVE HVAC (IP20 Enclosure).
AC Supply Connection Supply Voltage
3 Phase Units : Connect L1 L2 L3, PE 200 –240 Volts + / - 10%
1 Phase Units : Connect L1, L2, PE 380 –380 Volts + / - 10%
Fuses or MCB
oCheck the Technical Data in section 11 on page 47
Help Card
Display Information can be found in section 5.4 on page 26
Keypad Operation can be found in section 5.2 on page 25
IMPORTANT!
Hardware Enable Circuit
Link the terminals as shown, optionally through contacts to enable drive
operation
Control Terminals
Based on the factory default parameter settings
Run –Stop 10K Speed Pot
Close the switch to run (enable), open to stop
Motor Cable
oFor correct cable size see Technical Data on page 47
oObserve the maximum permissible motor cable length
oFor Motor cable lengths > 50 metres, an output filter is
recommended
oUse a screened (shielded cable)
Motor Connection
oCheck for Star or Delta connection according to the motor
voltage rating - see section 4.5 on page 23
oMotor Nameplate Details
oMotor Rated Voltage : P1-07
oMotor Rated Current : P1-08
oMotor Rated Frequency : P1-09
oMotor Rated Speed (Optional) : P1-10
Fuses or MCB

Optidrive ODV-2 User Guide Revision 2.00
www.invertekdrives.com
5
1
Introduction
Declaration of Conformity:
Invertek Drives Limited
Offas Dyke Business Park
Welshpool
Powys
UK
SY21 8JF
Invertek Drives Ltd hereby states that the Optidrive ODV-2 product range conforms to the relevant safety provisions of the Low Voltage
Directive 2006/95/EC and the EMC Directive 2004/108/EC and has been designed and manufactured in accordance with the following
harmonised European standards:
EN 61800-5-1: 2003
Adjustable speed electrical power drive systems. Safety requirements. Electrical, thermal and energy.
EN 61800-3 2nd Ed: 2004
Adjustable speed electrical power drive systems. EMC requirements and specific test methods
EN 55011: 2007
Limits and Methods of measurement of radio disturbance characteristics of industrial, scientific and
medical (ISM) radio-frequency equipment (EMC)
EN60529 : 1992
Specifications for degrees of protection provided by enclosures
Electromagnetic Compatibility
All Optidrives are designed with high standards of EMC in mind. All versions suitable for operation on Single Phase 230 volt and Three Phase
400 volt supplies and intended for use within the European Union are fitted with an internal EMC filter. This EMC filter is designed to reduce
the conducted emissions back into the supply via the power cables for compliance with harmonised European standards.
It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the EMC
legislation of the country of use. Within the European Union, equipment into which this product is incorporated must comply with the EMC
Directive 2004/108/EC. When using an Optidrive with an internal or optional external filter, compliance with the following EMC Categories, as
defined by EN61800-3:2004 can be achieved:
Drive Type / Rating
EMC Category
C1
C2
C3
1 Phase, 230 Volt Input
ODV-2-x2xxx-1xFxx-xx
No additional filtering required
Use shielded motor cable
3 Phase, 400 Volt Input
IP20 & IP66 Models
ODV-2-x4xxx-3xFxx-xx
Use Additional External Filter
No additional filtering required
Use shielded motor cable
3 Phase, 400 Volt Input
IP55 Models
ODV-2-x4xxx-3xFxN-xx
Use Additional External Filter
No Additional Filtering Required
Use shielded motor cable
3 Phase, 525 & 600 Volt Input
All Models
ODV-2-x5xxx-3x0xx-xx
ODV-2-x5xxx-3x0xx-xx
This equipment is intended for fixed installation, and is not intended to conform to the EMC Directive
without additional preventative measures being applied. Consult your Invertek Sales Partner for further
information.
Note
Compliance with EMC standards is dependent on a number of factors including the environment in which the drive is installed,
motor switching frequency, motor, cable lengths and installation methods adopted.
For motor cable lengths greater than 100m, an output dv / dt filter must be used, please refer to the Invertek Stock Drives
Catalogue for further details
All rights reserved. No part of this User Guide may be reproduced or transmitted in any form or by any means, electrical or mechanical
including photocopying, recording or by any information storage or retrieval system without permission in writing from the publisher.
Copyright Invertek Drives Ltd © 2013
All Invertek Optidrive HVAC units carry a 2 year warranty against manufacturing defects from the date of manufacture. The manufacturer
accepts no liability for any damage caused during or resulting from transport, receipt of delivery, installation or commissioning. The
manufacturer also accepts no liability for damage or consequences resulting from inappropriate, negligent or incorrect installation, incorrect
adjustment of the operating parameters of the drive, incorrect matching of the drive to the motor, incorrect installation, unacceptable dust,
moisture, corrosive substances, excessive vibration or ambient temperatures outside of the design specification.
The local distributor may offer different terms and conditions at their discretion, and in all cases concerning warranty, the local distributor
should be contacted first.
This user guide is the “original instructions” document. All non-English versions are translations of the “original instructions”.
Contents of this User Guide are believed to be correct at the time of printing. In the interest of a commitment to a policy of continuous
improvement, the manufacturer reserves the right to change the specification of the product or its performance or the contents of the User
Guide without notice.
This User Guide is for use with version 1.30 Firmware.
User Guide 2.00
Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date
information, the information contained in this User Guide should be used for guidance purposes only and does not form the part of any
contract.

Optidrive HVAC User Guide V2.00
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1
Introduction
1. Introduction................................................................................................................................ 8
1.1. Important safety information..............................................................................................................................................8
2. General Information and Ratings................................................................................................. 9
2.1. Drive model numbers ..........................................................................................................................................................9
2.2. Identifying the Drive by Model Number............................................................................................................................11
3. Mechanical Installation ..............................................................................................................12
3.1. General ..............................................................................................................................................................................12
3.2. Before Installation .............................................................................................................................................................12
3.3. UL Compliant Installation ..................................................................................................................................................12
3.4. Mechanical dimensions and Weights ................................................................................................................................12
3.5. Guidelines for Enclosure mounting (IP20 Units)................................................................................................................15
3.6. Mounting the Drive –IP20 Units ......................................................................................................................................15
3.7. Guidelines for mounting IP55 Units...................................................................................................................................16
3.8. Guidelines for mounting (IP66 Units)...............................................................................................................................16
3.9. Removing the Terminal Cover ...........................................................................................................................................17
3.10. Routine Maintenance .......................................................................................................................................................19
3.11. Gland Plate and Lock Off ...................................................................................................................................................19
4. Electrical Installation..................................................................................................................20
4.1. Grounding the Drive ..........................................................................................................................................................20
4.2. Wiring Precautions ............................................................................................................................................................21
4.3. Incoming Power Connection .............................................................................................................................................22
4.4. Drive and Motor Connection .............................................................................................................................................22
4.5. Motor Terminal Box Connections......................................................................................................................................23
4.6. Motor Thermal overload Protection. ................................................................................................................................23
4.7. Control Terminal Wiring ....................................................................................................................................................24
4.8. Connection Diagram ..........................................................................................................................................................24
5. Managing the Keypad ................................................................................................................25
5.1. Keypad Layout and Function –Standard LED Keypad (IP20 Drives)..................................................................................25
5.2. Changing Parameters –Standard LED Keypad (IP20 Drives) .............................................................................................25
5.3. Advanced Keypad Operation Short Cuts –Standard LED Keypad (IP20 Drives) ................................................................26
5.4. Drive Operating Displays –Standard LED Keypad (IP20 Drives) ........................................................................................26
5.5. Keypad Layout and Function –Standard OLED Keypad (IP55 and IP66 Drives) ................................................................27
5.6. Drive Operating Displays –Standard OLED Keypad (IP55 and IP66 Drives) ......................................................................27
5.7. Accessing and Changing Parameter Values –Standard OLED Keypad (IP55 and IP66 Drives) ..........................................27
5.8. Resetting Parameters to Factory Default Settings –Standard OLED Keypad (IP55 and IP66 Drives)................................28
5.9. Resetting Parameters to User Default Settings –Standard OLED Keypad (IP55 and IP66 Drives) ....................................28
5.10. Changing the Language on the OLED Display –Standard OLED Keypad (IP55 and IP66 Drives) .......................................29
5.11. Selecting between Hand and Auto Control –Standard OLED Keypad (IP55 and IP66 Drives) ..........................................29
6. Commissioning ..........................................................................................................................30
6.1. General ..............................................................................................................................................................................30
7. Parameters ................................................................................................................................31
7.1. Parameter Set Overview....................................................................................................................................................31
7.2. Parameter Group 1 –Basic Parameters ............................................................................................................................31
8. Digital Input Functions ...............................................................................................................33
8.1. Digital Input Configuration Parameter P1-13 ....................................................................................................................33
9. Extended Parameters.................................................................................................................34
9.1. Parameter Group 2 - Extended parameters ......................................................................................................................34
9.2. Parameter Group 3 –PID Control......................................................................................................................................38
9.3. Parameter Group 4 –High Performance Motor Control...................................................................................................39
9.4. Parameter Group 5 –Communication Parameters ...........................................................................................................40
9.5. Parameter Group 8 –HVAC Function Specific Parameters ...............................................................................................41
9.6. Parameter Group 0 –Monitoring Parameters (Read Only)...............................................................................................43
10. Serial communications ...............................................................................................................45
10.1. RS-485 communications ....................................................................................................................................................45
10.2. Modbus RTU Communications ..........................................................................................................................................45
10.3. BACnet MS/TP Communications .......................................................................................................................................46
11. Technical Data ...........................................................................................................................47
11.1. Environmental ...................................................................................................................................................................47
11.2. Input Voltage Ranges.........................................................................................................................................................47
11.3. Output Power and Current ratings ....................................................................................................................................47
11.4. Additional Information for UL Approved Installations ......................................................................................................49

Optidrive HVAC User Guide V2.00
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1
Introduction
11.5. Derating Information .........................................................................................................................................................50
12. Troubleshooting.........................................................................................................................51
12.1. Fault messages ..................................................................................................................................................................51

Optidrive HVAC User Guide V2.00
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1
Introduction
1. Introduction
1.1. Important safety information
Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere.
Danger : Indicates a risk of electric shock, which, if not
avoided, could result in damage to the equipment and
possible injury or death.
Danger : Indicates a potentially hazardous situation
other than electrical, which if not avoided, could
result in damage to property.
This variable speed drive product (Optidrive) is intended for professional incorporation into complete equipment or systems as
part of a fixed installation. If installed incorrectly it may present a safety hazard. The Optidrive uses high voltages and currents,
carries a high level of stored electrical energy, and is used to control mechanical plant that may cause injury. Close attention is
required to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment
malfunction. Only qualified electricians are allowed to install and maintain this product.
System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary
training and experience. They must carefully read this safety information and the instructions in this Guide and follow all
information regarding transport, storage, installation and use of the Optidrive, including the specified environmental limitations.
Do not perform any flash test or voltage withstand test on the Optidrive. Any electrical measurements required should be
carried out with the Optidrive disconnected.
Electric shock hazard! Disconnect and ISOLATE the Optidrive before attempting any work on it. High voltages are present at the
terminals and within the drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a suitable
multimeter that no voltage is present on any drive power terminals prior to commencing any work.
Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning
off the supply.
Ensure correct earthing connections and cable selection as per defined by local legislation or codes. The drive may have a
leakage current of greater than 3.5mA; furthermore the earth cable must be sufficient to carry the maximum supply fault
current which normally will be limited by the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to
the drive, according to any local legislation or codes.
Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits.
Within the European Union, all machinery in which this product is used must comply with the Machinery Directive 2006/42/EC,
Safety of Machinery. In particular, the machine manufacturer is responsible for providing a main switch and ensuring the
electrical equipment complies with EN60204-1.
The level of integrity offered by the Optidrive control input functions –for example stop/start, forward/reverse and maximum
speed, is not sufficient for use in safety-critical applications without independent channels of protection. All applications where
malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where
needed.
The driven motor can start at power up if the enable input signal is present.
The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any
work on it. Never carry out any work on the Drive, Motor or Motor cable whilst the input power is still applied.
The Optidrive can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting
the motor directly to the mains supply. Obtain confirmation from the manufacturers of the motor and the driven machine about
suitability for operation over the intended speed range prior to machine start up.
Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation.
IP55 and IP66 drives provide their own pollution degree 2 environments. IP20 drives must be installed in a pollution degree 2
environment, mounted in a cabinet with IP54 or better.
Optidrives are intended for indoor use only
When mounting the drive, ensure that sufficient cooling is provided. Do not carry out drilling operations with the drive in place,
dust and swarf from drilling may lead to damage.
The entry of conductive or flammable foreign bodies should be prevented. Flammable material should not be placed close to the
drive
Relative humidity must be less than 95% (non-condensing).
Ensure that the supply voltage, frequency and no. of phases (1 or 3 phase) correspond to the rating of the Optidrive as delivered.
Never connect the mains power supply to the Output terminals U, V, W.
Do not install any type of automatic switchgear between the drive and the motor
Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90
degrees
Ensure that all terminals are tightened to the appropriate torque setting
Do not attempt to carry out any repair of the Optidrive. In the case of suspected fault or malfunction, contact your local Invertek
Drives Sales Partner for further assistance.

Optidrive HVAC User Guide V2.00
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2
General Information and Ratings
2. General Information and Ratings
2.1. Drive model numbers
2.1.1. IP20 Enclosed Units
200-240V ±10% - 1 Phase Input
kW Model
kW
HP Model
HP
Output Current (A)
Frame Size
ODV-2-22075-1KF12-SN*
0.75
ODV-2-22010-1HF12-SN*
1
4.3
2
ODV-2-22150-1KF12-SN*
1.5
ODV-2-22020-1HF12-SN*
2
7
2
ODV-2-22220-1KF12-SN*
2.2
ODV-2-22030-1HF12-SN*
3
10.5
2
200-240V ±10% - 3 Phase Input
kW Model
kW
HP Model
HP
Output Current (A)
Frame Size
ODV-2-22075-3KF12-SN*
0.75
ODV-2-22010-3HF12-SN*
1
4.3
2
ODV-2-22150-3KF12-SN*
1.5
ODV-2-22020-3HF12-SN*
2
7
2
ODV-2-22220-3KF12-SN*
2.2
ODV-2-22030-3HF12-SN*
3
10.5
2
ODV-2-32040-3KF12-SN*
4
ODV-2-32050-3HF12-SN*
5
18
3
ODV-2-32055-3KF12-SN*
5.5
ODV-2-32075-3HF12-SN*
7.5
24
3
380-480V ±10% - 3 Phase Input
kW Model Number
kW
HP Model Number
HP
Output Current (A)
Frame Size
ODV-2-24075-3KF12-SN*
0.75
ODV-2-24010-3HF12-SN*
1
2.2
2
ODV-2-24150-3KF12-SN*
1.5
ODV-2-24020-3HF12-SN*
2
4.1
2
ODV-2-24220-3KF12-SN*
2.2
ODV-2-24030-3HF12-SN*
3
5.8
2
ODV-2-24400-3KF12-SN*
4
ODV-2-24050-3HF12-SN*
5
9.5
2
ODV-2-34055-3KF12-SN*
5.5
ODV-2-34075-3HF12-SN*
7.5
14
3
ODV-2-34075-3KF12-SN*
7.5
ODV-2-34100-3HF12-SN*
10
18
3
ODV-2-34110-3KF12-SN*
11
ODV-2-34150-3HF12-SN*
15
24
3
500 –600V ±10% - 3 Phase Input
kW Model Number
kW
HP Model Number
HP
Output Current (A)
Frame Size
ODV-2-26075-3K012-SN*
0.75
ODV-2-26010-3H012-SN*
1
2.1
2
ODV-2-26150-3K012-SN*
1.5
ODV-2-26020-3H012-SN*
2
3.1
2
ODV-2-26220-3K012-SN*
2.2
ODV-2-26030-3H012-SN*
3
4.1
2
ODV-2-26400-3K012-SN*
4
ODV-2-26050-3H012-SN*
5
6.5
2
ODV-2-26055-3K012-SN*
5.5
ODV-2-26075-3H012-SN*
7.5
9
2
ODV-2-36075-3K012-SN*
7.5
ODV-2-36100-3H012-SN*
10
12
3
ODV-2-36110-3K012-SN*
11
ODV-2-36150-3H012-SN*
15
17
3
ODV-2-36150-3K012-SN*
15
ODV-2-36200-3H012-SN*
20
22
3
* Note : The final two characters of the model number relate to available factory build options as follows
-SN Standard Seven Segment LED Display, standard PCB coating
-SC Standard Seven Segment LED Display, additional PCB conformal coating
2.1.2. IP66 Enclosed Units
200-240V ±10% - 1 Phase Input
kW Model
kW
HP Model
HP
Output
Frame
Non Switched
Switched
Non Switched
Switched
Current (A)
Size
ODV-2-22075-1KF1X-TN*
ODV-2-22075-1KF1D-TN*
0.75
ODV-2-22010-1HF1X-TN*
ODV-2-22010-1HF1D-TN*
1
4.3
2
ODV-2-22150-1KF1X-TN*
ODV-2-22150-1KF1D-TN*
1.5
ODV-2-22020-1HF1X-TN*
ODV-2-22020-1HF1D-TN*
2
7
2
ODV-2-22220-1KF1X-TN*
ODV-2-22220-1KF1D-TN*
2.2
ODV-2-22030-1HF1X-TN*
ODV-2-22030-1HF1D-TN*
3
10.5
2
200-240V ±10% - 3 Phase Input
kW Model Number
kW
HP Model Number
HP
Output
Frame
Non Switched
Switched
Non Switched
Switched
Current (A)
Size
ODV-2-22075-3KF1X-TN*
ODV-2-22075-3KF1D-TN*
0.75
ODV-2-22010-3HF1X-TN*
ODV-2-22010-3HF1D-TN*
1
4.3
2
ODV-2-22150-3KF1X-TN*
ODV-2-22150-3KF1D-TN*
1.5
ODV-2-22020-3HF1X-TN*
ODV-2-22020-3HF1D-TN*
2
7
2
ODV-2-22220-3KF1X-TN*
ODV-2-22220-3KF1D-TN*
2.2
ODV-2-22030-3HF1X-TN*
ODV-2-22030-3HF1D-TN*
3
10.5
2
ODV-2-32040-3KF1X-TN*
ODV-2-32040-3KF1D-TN*
4
ODV-2-32050-3HF1X-TN*
ODV-2-32050-3HF1D-TN*
5
18
3
380-480V ±10% - 3 Phase Input
kW Model Number
kW
HP Model Number
HP
Output
Frame
Non Switched
Switched
Non Switched
Switched
Current (A)
Size
ODV-2-24075-3KF1X-TN*
ODV-2-24075-3KF1D-TN*
0.75
ODV-2-24010-3HF1X-TN*
ODV-2-24010-3HF1D-TN*
1
2.2
2
ODV-2-24150-3KF1X-TN*
ODV-2-24150-3KF1D-TN*
1.5
ODV-2-24020-3HF1X-TN*
ODV-2-24020-3HF1D-TN*
2
4.1
2
ODV-2-24220-3KF1X-TN*
ODV-2-24220-3KF1D-TN*
2.2
ODV-2-24030-3HF1X-TN*
ODV-2-24030-3HF1D-TN*
3
5.8
2
ODV-2-24400-3KF1X-TN*
ODV-2-24400-3KF1D-TN*
4
ODV-2-24050-3HF1X-TN*
ODV-2-24050-3HF1D-TN*
5
9.5
2
ODV-2-34055-3KF1X-TN*
ODV-2-34055-3KF1D-TN*
5.5
ODV-2-34075-3HF1X-TN*
ODV-2-34075-3HF1D-TN*
7.5
14
3
ODV-2-34075-3KF1X-TN*
ODV-2-34075-3KF1D-TN*
7.5
ODV-2-34100-3HF1X-TN*
ODV-2-34100-3HF1D-TN*
10
18
3
500-600V ±10% - 3 Phase Input
kW Model Number
kW
HP Model Number
HP
Output
Frame
Non Switched
Switched
Non Switched
Switched
Current (A)
Size
ODV-2-26075-3K01X-TN*
ODV-2-26075-3K01D-TN*
0.75
ODV-2-26010-3H01X-TN*
ODV-2-26010-3H01D-TN*
1
2.1
2
ODV-2-26150-3K01X-TN*
ODV-2-26150-3K01D-TN*
1.5
ODV-2-26020-3H01X-TN*
ODV-2-26020-3H01D-TN*
2
3.1
2
ODV-2-26220-3K01X-TN*
ODV-2-26220-3K01D-TN*
2.2
ODV-2-26030-3H01X-TN*
ODV-2-26030-3H01D-TN*
3
4.1
2
ODV-2-26400-3K01X-TN*
ODV-2-26400-3K01D-TN*
4
ODV-2-26050-3H01X-TN*
ODV-2-26050-3H01D-TN*
5
6.5
2
ODV-2-26550-3K01X-TN*
ODV-2-36550-3K01D-TN*
5.5
ODV-2-26075-3H01X-TN*
ODV-2-26075-3H01D-TN*
7.5
9
2
ODV-2-36075-3K01X-TN*
ODV-2-36075-3K01D-TN*
7.5
ODV-2-36100-3H01X-TN*
ODV-2-36100-3H01D-TN*
10
12
3

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General Information and Ratings
* Note : The final two characters of the model number relate to available factory build options as follows
-TN OLED Text Display, standard PCB coating
-TC OLED Text Display, additional PCB conformal coating
2.1.3. IP55 Enclosed Units
200-240V ±10% - 3 Phase Input
kW Model Number
kW
HP Model Number
HP
Output Current (A)
Frame Size
ODV-2-42055-3KF1N-TN*
5.5
ODV-2-42075-3HF1N-TN*
7.5
24
4
ODV-2-42075-3KF1N-TN*
7.5
ODV-2-42100-3HF1N-TN*
10
30
4
ODV-2-42110-3KF1N-TN*
11
ODV-2-42150-3HF1N-TN*
15
46
4
ODV-2-52150-3KF1N-TN*
15
ODV-2-52020-3HF1N-TN*
20
61
5
ODV-2-52185-3KF1N-TN*
18.5
ODV-2-52025-3HF1N-TN*
25
72
5
ODV-2-62022-3KF1N-TN*
22
ODV-2-62030-3HF1N-TN*
30
90
6
ODV-2-62030-3KF1N-TN*
30
ODV-2-62040-3HF1N-TN*
40
110
6
ODV-2-62037-3KF1N-TN*
37
ODV-2-62050-3HF1N-TN*
50
150
6
ODV-2-62045-3KF1N-TN*
45
ODV-2-62060-3HF1N-TN*
60
180
6
ODV-2-72055-3KF1N-TN*
55
ODV-2-72075-3HF1N-TN*
75
202
7
ODV-2-72075-3KF1N-TN*
75
ODV-2-72100-3HF1N-TN*
100
248
7
380-480V ±10% - 3 Phase Input
kW Model Number
kW
HP Model Number
HP
Output Current (A)
Frame Size
ODV-2-44110-3KF1N-TN*
11
ODV-2-44150-3HF1N-TN*
15
24
4
ODV-2-44150-3KF1N-TN*
15
ODV-2-44200-3HF1N-TN*
20
30
4
ODV-2-44185-3KF1N-TN*
18.5
ODV-2-44250-3HF1N-TN*
25
39
4
ODV-2-44220-3KF1N-TN*
22
ODV-2-44300-3HF1N-TN*
30
46
4
ODV-2-54300-3KF1N-TN*
30
ODV-2-54040-3HF1N-TN*
40
61
5
ODV-2-54370-3KF1N-TN*
37
ODV-2-54050-3HF1N-TN*
50
72
5
ODV-2-64045-3KF1N-TN*
45
ODV-2-64060-3HF1N-TN*
60
90
6
ODV-2-64055-3KF1N-TN*
55
ODV-2-64075-3HF1N-TN*
75
110
6
ODV-2-64075-3KF1N-TN*
75
ODV-2-64120-3HF1N-TN*
120
150
6
ODV-2-64090-3KF1N-TN*
90
ODV-2-64150-3HF1N-TN*
150
180
6
ODV-2-74110-3KF1N-TN*
110
ODV-2-74175-3HF1N-TN*
175
202
7
ODV-2-74132-3KF1N-TN*
132
ODV-2-74200-3HF1N-TN*
200
240
7
ODV-2-74160-3KF1N-TN*
160
ODV-2-74250-3HF1N-TN*
250
302
7
480-525V ±10% - 3 Phase Input
kW Model Number
kW
HP Model Number
HP
Output Current (A)
Frame Size
ODV-2-75132-3K01N-TN*
132
185
7
ODV-2-75150-3K01N-TN*
150
205
7
ODV-2-75185-3K01N-TN*
185
255
7
ODV-2-75200-3K01N-TN*
200
275
7
500-600V ±10% - 3 Phase Input
kW Model Number
kW
HP Model Number
HP
Output Current (A)
Frame Size
ODV-2-46185-3K01N-TN*
18.5
ODV-2-46250-3H01N-TN*
25
28
4
ODV-2-46220-3K01N-TN*
22
ODV-2-46300-3H01N-TN*
30
34
4
ODV-2-56300-3K01N-TN*
30
ODV-2-56400-3H01N-TN*
40
43
5
ODV-2-56370-3K01N-TN*
37
ODV-2-56050-3H01N-TN*
50
54
5
ODV-2-56450-3K01N-TN*
45
ODV-2-56060-3H01N-TN*
60
65
5
ODV-2-66055-3K01N-TN*
55
ODV-2-66075-3H01N-TN*
75
78
6
ODV-2-66075-3K01N-TN*
75
ODV-2-66100-3H01N-TN*
100
105
6
ODV-2-66090-3K01N-TN*
90
ODV-2-66125-3H01N-TN*
125
130
6
ODV-2-66110-3K01N-TN*
110
ODV-2-66150-3H01N-TN*
150
150
6
* Note : The final two characters of the model number relate to available factory build options as follows
-TN OLED Text Display, standard PCB coating
-TC OLED Text Display, additional PCB conformal coating

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General Information and Ratings
2.2. Identifying the Drive by Model Number
Each drive can be identified by its model number, shown below. The model number is on the shipping label and the drive nameplate. The
model number includes the drive and factory fitted options.
ODV
-
2
-
2
4
400
-
3
K
F
1
2
-
S
N
Product Family
ODE : E Series
ODP : Optidrive Plus Series
ODV : HVAC Product Series
PCB Coating
N : Standard Localised Coating
C : Full Conformal Coating
Display
S : 7 Segment LED Display
T : OLED Text Display
Generation
Frame Size
Enclosure
2 : IP20
4 : IP40
D : IP66 with Internal Disconnect
N : IP55 Non Switched
S : IP55 Switched
X : IP66 Non Switched
Y : IP66 Switched
Voltage Code
1 : 110 Volt
2 : 230 Volt
4 : 400 Volt
5 : 525 Volt
6 : 600 Volt
Three Digit Power Rating
Brake Chopper
1 : No Brake Chopper
4 : Internal Brake Chopper
Input Phases
Power Type
K : kW Rated
H : HP Rated
EMC Filter
0 : No Internal Filer
F : Internal EMC Filter
Note
Optidrive HVAC drives are not available with brake chopper / transistor
All IP20 Optidrive HVAC drives are available with 7 Segment LED Display only
All IP55 & IP66 Optidrive HVAC drives are available with OLED Text Display only
All 230 & 400 Volt drives have an internal EMC filter fitted as standard
All 525 & 600 Volt drives have no internal EMC filter

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Mechanical Installation
3. Mechanical Installation
3.1. General
The Optidrive should be mounted in a vertical position only, on a flat, flame resistant, vibration free mounting using the integral
mounting holes or DIN Rail clip (Frame Size 2 only).
The Optidrive must be installed in a pollution degree 1 or 2 environment only.
Do not mount flammable material close to the Optidrive
Ensure that the minimum cooling air gaps, as detailed in sections 3.6, 3.7 and 3.8 are left clear
Ensure that the ambient temperature range does not exceed the permissible limits for the Optidrive given in section 11.1
Provide suitable clean, moisture and contaminant free cooling air sufficient to fulfil the cooling requirements of the Optidrive
3.2. Before Installation
Carefully Unpack the Optidrive and check for any signs of damage. Notify the shipper immediately if any exist.
Check the drive rating label to ensure it is of the correct type and power requirements for the application.
To prevent accidental damage always store the Optidrive in its original box until required. Storage should be clean and dry and
within the temperature range –40°C to +60°C
3.3. UL Compliant Installation
Note the following for UL-compliant installation:
For an up to date list of UL compliant products, please refer to UL listing NMMS.E226333
The drive can be operated within an ambient temperature range as stated in section 11.1
For IP20 & IP40 units, installation is required in a pollution degree 1 environment
For IP55 & IP66 units, installation in a pollution degree 2 environment is permissible
UL Listed ring terminals / lugs must be used for all bus bar and grounding connections
Refer to section 11.4 on page 49 for Additional Information for UL Approved Installations
3.4. Mechanical dimensions and Weights
3.4.1. IP20 Units
Drive
Size
A
B
C
D
E
F
G
H
I
J
Weight
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
Kg
Ib
2
221
8.70
207
8.15
137
5.39
209
8.23
5.3
0.21
185
7.28
112
4.41
63
2.48
5.5
0.22
10
0.39
1.8
4
3
261
10.28
246
9.69
-
-
247
9.72
6
0.24
205
8.07
131
5.16
80
3.15
5.5
0.22
10
0.39
3.5
7.7
Mounting Bolts
All Frame Sizes : 4 x M5 (#10)
Tightening Torques
Control Terminal Torque Settings : All Sizes : 0.8 Nm (7 lb-in)
Power Terminal Torque Settings : All Sizes : 1 Nm (8.85 lb-in)

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Mechanical Installation
3.4.2. IP55 Units
Drive
Size
A
B
C
D
E
F
G
H
I
Weight
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
Kg
Ib
4
450
17.32
428
16.46
433
16.65
8
0.31
252
9.92
171
6.73
110
4.33
4.25
0.17
7.5
0.30
11.5
25.4
5
540
21.26
515
20.28
520
20.47
8
0.31
270
10.63
235
9.25
175
6.89
4.25
0.17
7.5
0.30
22.5
49.6
6
865
34.06
830
32.68
840
33.07
10
0.39
330
12.99
330
12.99
200
7.87
5.5
0.22
11
0.43
50
110.2
7
1280
50.39
1245
49.02
1255
49.41
10
0.39
360
14.17
330
12.99
200
7.87
5.5
0.22
11
0.43
80
176.4
Mounting Bolts
Frame Size 4 : M8 (5/16 UNF)
Frame Size 5 : M8 (5/16 UNF)
Frame Size 6 : M10 (3/8 UNF)
Frame Size 7 : M10 (3/8 UNF)
Tightening Torques
Control Terminal Torque Settings : All Sizes : 0.8 Nm (7 lb-in)
Power Terminal Torque Settings : Frame Size 4 : 4 Nm (3 lb-ft)
Frame Size 5 : 15 Nm (11.1 lb-ft)
Frame Size 6 : 20 Nm (15 lb-ft)
Frame Size 7 : 20 Nm (15 lb-ft)
G
F
A
B
C
D
E
ØH
ØI

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Mechanical Installation
3.4.3. IP66 Units
Drive
Size
A
B
D
F
G
H
I
J
Weight
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
Kg
Ib
2
257
10.12
220
8.66
200
7.87
239
9.41
188
7.40
176
6.93
4.2
0.17
8.5
0.33
4.8
10.6
3
310
12.20
277
10.89
252
9.90
251
9.88
211
8.29
198
7.78
4.2
0.17
8.5
0.33
7.3
16.1
Mounting Bolt Sizes
All Frame Sizes 4 x M4 (#8)
Tightening Torques
Control Terminal Torque Settings : All Sizes : 0.8 Nm (7 lb-in)
Power Terminal Torque Settings : Frame Size 2 : 1.2 –1.5 Nm (10 –15 lb-in)
A
F
G
H
D
B
E
ØH
ØI

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Mechanical Installation
3.5. Guidelines for Enclosure mounting (IP20 Units)
IP20 drives are suitable for use in pollution degree 1 environments, according to IEC-664-1. For pollution degree 2 or higher
environments, drives should be mounted in a suitable control cabinet with sufficient ingress protection to maintain a pollution
degree 1 environment around the drive.
Enclosures should be made from a thermally conductive material.
Ensure the minimum air gap clearances around the drive as shown below are observed when mounting the drive.
Where ventilated enclosures are used, there should be venting above the drive and below the drive to ensure good air circulation.
Air should be drawn in below the drive and expelled above the drive.
In any environments where the conditions require it, the enclosure must be designed to protect the Optidrive against ingress of
airborne dust, corrosive gases or liquids, conductive contaminants (such as condensation, carbon dust, and metallic particles) and
sprays or splashing water from all directions.
High moisture, salt or chemical content environments should use a suitably sealed (non-vented) enclosure.
The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate through
the drive heatsink. Invertek Drives recommend the following minimum sizes for drives mounted in non-ventilated metallic enclosures:-
Drive
Size
X
Above &
Below
Y
Either
Side
Z
Between
Recommended
airflow
mm
in
mm
in
mm
in
CFM (ft3/min)
2
75
2.95
50
1.97
46
1.81
11
3
100
3.94
50
1.97
52
2.05
26
Note :
Dimension Z assumes that the drives are mounted side-by-
side with no clearance.
Typical drive heat losses are 3% of operating load conditions.
Above are guidelines only and the operating ambient
temperature of the drive MUST be maintained at all times.
3.6. Mounting the Drive –IP20 Units
IP20 Units are intended for installation within a control cabinet.
When mounting with screws
oUsing the drive as a template, or the dimensions shown above, mark the locations for drilling
oEnsure that when mounting locations are drilled, the dust from drilling does not enter the drive
oMount the drive to the cabinet backplate using suitable M5 mounting screws
oPosition the drive, and tighten the mounting screws securely
When Din Rail Mounting (Frame Size 2 Only)
oLocate the DIN rail mounting slot on the rear of the drive onto the top of the DIN rail first
oPress the bottom of the drive onto the DIN rail until the lower clip attaches to the DIN rail
oIf necessary, use a suitable flat blade screw driver to pull the DIN rail clip down to allow the drive to mount securely on
the rail
oTo remove the drive from the DIN rail, use a suitable flat blade screwdriver to pull the release tab downwards, and lift the
bottom of the drive away from the rail first

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3.7. Guidelines for mounting IP55 Units
Before mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in
section 11.1
The drive must be mounted vertically, on a suitable flat surface
The minimum mounting clearances as shown in the table below must be observed
The mounting site and chosen mountings should be sufficient to support the weight of the drives
IP55 units do not require mounting inside an electrical control cabinet; however they may be if desired.
Drive
Size
X
Above &
Below
Y
Either
Side
mm
in
mm
in
2 (IP66)
150
5.9
10
0.394
3 (IP66)
150
5.9
10
0.394
4 (IP55)
200
7.9
10
0.394
5 (IP55)
200
7.9
10
0.394
6 (IP55)
200
7.9
10
0.394
7 (IP55)
200
7.9
10
0.394
Note :
Typical drive heat losses are 3% of operating load
conditions.
Above are guidelines only and the operating ambient
temperature of the drive MUST be maintained at all
times.
Using the drive as a template, or the dimensions shown above, mark the locations required for drilling
Suitable cable glands to maintain the IP protection of the drive are required. Gland sizes should be selected based on the number
and size of the required connection cables. Drives are supplied with a plain, undrilled gland plate to allow the correct hole sizes to
be cut as required. Remove the gland plate from the drive prior to drilling.
3.8. Guidelines for mounting (IP66 Units)
Before mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in
section 11.1
The drive must be mounted vertically, on a suitable flat surface
The minimum mounting clearances as shown in the table below must be observed
The mounting site and chosen mountings should be sufficient to support the weight of the drives
Y
X
X
Drive
Size
X
Above &
Below
Y
Either
Side
mm
in
mm
in
2
200
7.87
10
0.39
3
200
7.87
10
0.39
Note :
Typical drive heat losses are approximately 3% of operating load
conditions.
Above are guidelines only and the operating ambient temperature
of the drive MUST be maintained at all times.
Cable Gland Sizes
Frame
Power Cable
Motor Cable
Control Cables
2
M25 (PG2*
M25 (PG2*
M20 (PG13.5)
3
M25 (PG2*
M25 (PG2*
M20 (PG13.5)
Using the drive as a template, or the dimensions shown above, mark the locations required for drilling
Suitable cable glands to maintain the ingress protection of the drive are required. Gland holes for power and motor cables are pre-
moulded into the drive enclosure, recommended gland sizes are shown above. Gland holes for control cables may be cut as
required.
X
X
Y
Y

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Mechanical Installation
3.9. Removing the Terminal Cover
3.9.1. Frame Size 2
3.9.2. Frame Size 3
3.9.3. Frame Size 4
3.9.4. Frame Size 5
Using a suitable flat
blade screwdriver,
rotate the two
retaining screws
indicated until the
screw slot is vertical.
Using a suitable flat
blade screwdriver,
rotate the four
retaining screws
indicated until the
screw slot is vertical.
Terminal Cover Release Screws
Using a suitable flat
blade screwdriver,
rotate the two
retaining screws
indicated until the
screw slot is vertical
Using a suitable flat
blade screwdriver,
rotate the two
retaining screws
indicated until the
screw slot is vertical

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3.9.5. Frame Size 6
3.9.6. Frame Size 7
Using a suitable flat
blade screwdriver,
rotate the two
retaining screws
indicated until the
screw slot is vertical
Using a suitable flat
blade screwdriver,
rotate the four
retaining screws
indicated until the
screw slot is vertical

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Mechanical Installation
3.10. Routine Maintenance
The drive should be included within the scheduled maintenance program so that the installation maintains a suitable operating environment,
this should include:
Ambient temperature is at or below that set out in the “Environment” section.
Heat sink fans freely rotating and dust free.
The Enclosure in which the drive is installed should be free from dust and condensation; furthermore ventilation fans and air filters
should be checked for correct air flow.
Checks should also be made on all electrical connections, ensuring screw terminals are correctly torqued; and that power cables have no signs
of heat damage.
3.11. Gland Plate and Lock Off
The use of a suitable gland system is required to maintain the appropriate IP / Nema rating. Cable entry holes will need to be drilled to suit
this system. Some guidelines sizes are defined below:
Please take care when drilling to avoid leaving any particles within the product.
Cable Gland recommended Hole Sizes & types:
Min Gland Rating
Hole Size
Imperial
Metric
Size 2
IP66
3 x 22mm
3 PG13.5
3 x M20
Size 3
IP66
1 x 22mm and 2 x 28mm
1 PG13.5 and 2 PG16
1 x M20 and 2 x M25
UL rated ingress protection ("Type " ) is only met when cables are installed using a UL recognized bushing or fitting for a flexible-
conduit system which meets the required level of protection ("Type")
For conduit installations the conduit entry holes require standard opening to the required sizes specified per the NEC
Not intended for rigid conduit system
Power Isolator Lock Off –IP66 with Built in Isolator Option
On the switched models the main power isolator switch can be locked in the ‘Off’ position using a 20mm standard shackle padlock (not
supplied).
IP66 / Nema 12 Unit Lock Off
IP66 / Nema 4X Unit Lock Off

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Electrical Installation
4. Electrical Installation
4.1. Grounding the Drive
This manual is intended as a guide for proper installation. Invertek Drives Ltd cannot assume responsibility for the compliance
or the non-compliance to any code, national, local or otherwise, for the proper installation of this drive or associated
equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
This Optidrive contains high voltage capacitors that take time to discharge after removal of the main supply. Before working
on the drive, ensure isolation of the main supply from line inputs. Wait ten (10) minutes for the capacitors to discharge to safe
voltage levels. Failure to observe this precaution could result in severe bodily injury or loss of life.
Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved
should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in
their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
4.1.1. Recommended installation for EMC compliance.
Whenever possible use Shielded motor cables-
maintaining shield as far as possible along the cable.
=/>100mm
 Twisted-Pair shielded cables for analog/communications
control and motor feedback signals.
 Ensure Filter chassis is making metal-metal contact with
Mounting panel.
RFI Filter
Option
Site Ground Bus-Bar bonded to Metal Back-Panel
panel which is bonded to main power ground.
Metal Back-Panel
U V W PE U V W PE
360° bonding
EMC cable gland
(Best-Practice)
(Shield to Motor
Chassis)
X
On Installations that do not permit this method or
if a metal backplate is not used then an
alternative shield-bonding method should be
adopted, e.g. suitable EMC cable bracket or 360°
bonding EMC cable gland.
Do not run Power and
signal cables in parallel