Invertek Drives OPTIPAD User manual

ELECTRICAL INSTALLATION
Electrical Interface
The Optipad uses a standard RJ45 8-Way connector as its electrical
interface, which provides a simple solution for the user to setup
their system using a standard RJ45 8-Way data cable. The signal
layout of the connector is as follows:
Cable Requirements
Standard 8-way data cables with plugs are available from your local
Invertek Drives stockist on request.
If the data cable is made up on site, ensure that the connection pin
out is correct: Pin 1 to Pin 1, through Pin 8 to Pin 8.
CAUTION
Incorrect cable connection may damage the drive. Extra care should
be taken when using third party cable.
System Setup
The Optidrive provides the +24V power supply to the Optipad via
the RJ45 connection. Once the physical connection has been setup,
the system is ready to operate. See picture below:
Note: The location of the RJ45 connector on the Optidrive will vary
depending on the Optidrive range and model.
RJ45 Port
MECHANICAL INSTALLATION
DIMENSIONS
THROUGH PANEL MOUNT
The panel on to which the Optipad is to be mounted should be cut
out in accordance with the diagram below.
SAFETY
Optipad is designed to be used in conjunction with the Optidrive
variable speed drive ranges listed. It is intended for professional
incorporation into complete equipment or systems. The Optipad can
be used to control the operation of the Optidrive ranges ODE-2, ODP-
2 and ODV-2 (hereafter referred to as Optidrive). The drive must be
installed correctly to prevent a safety hazard. The Optidrive uses high
voltages and currents, carries a high level of stored electrical energy,
and is used to control mechanical plant that may cause injury. Close
attention is required to system design and electrical installation to
avoid hazards in either normal operation or in the event of
equipment malfunction.
System design, installation, commissioning and maintenance must be
carried out only by personnel who have the necessary training and
experience. They must read carefully this safety information and the
instructions in this and the Optidrive User Guides and follow all
information regarding transport, storage, installation and use,
including the specified environmental limitations.
Please read the IMPORTANT SAFETY INFORMATION below, and all
Warning and Caution boxes within this document.
SAFETY NOTICES
WARNING
is given where there is a hazard that could lead to injury
or death of personnel.
CAUTION
is given where there is a hazard that could lead to damage
to equipment.
Dr David Jones, R&D Director
DECLARATION
All rights reserved. No part of this User Guide may be reproduced or
transmitted in any form or by any means, electrical or mechanical
including photocopying, recording or by any information storage or
retrieval system without permission in writing from the publisher.
Copyright Invertek Drives Ltd © 2012
The manufacturer accepts no liability for any consequences resulting
from inappropriate, negligent or incorrect installation, or adjustment
of the optional operating parameters of the drive or from
mismatching of the drive to the motor.
The contents of this User Guide are believed to be correct at the time
of printing. In the interests of a commitment to a policy of
continuous improvement, the manufacturer reserves the right to
change the specification of the product or its performance or the
contents of the User Guide without notice.
WARRANTY
All Invertek Drives Ltd (IDL) products carry a 2-year warranty, valid
from the date of manufacture.
Complete Warranty Terms and Conditions are available upon request
to your IDL Authorized Distributor.
INVERTEK DRIVES LTD
Offa’s Dyke Business park
Welshpool
Powys
SY21 8JF
UK
Tel [phone]
Fax [phone]
Internet www.invertek.co.uk
Part No. 82-OPT-2-OPPAD-IN
V 1.00 July 2012
OPTIPAD
OLED Remote Keypad Option Module
User Guide
Installation and Operating Instructions
IMPORTANT SAFETY INFORMATION
Safety of machinery, and safety-critical applications
The level of integrity offered by the Optipad / Optidrive control
functions –for example stop/start, forward/reverse and maximum
speed, is not sufficient for use in safety-critical applications without
independent means of protection. All applications where
malfunction could cause injury or loss of life must be subject to a risk
assessment and further protection provided where needed.
Within the European Union, all machinery in which this product is
used must comply with Directive 98/37/EC, Safety of Machinery. In
particular, the electrical equipment should comply with EN60204-1.
GENERAL SPECIFICATION
Compatible Drives: Optidrive ODE-2, ODP-2, and ODV-2
Signal Interface: Standard 8-way RJ45 connector
Supply Input: 24V + / - 10%, DC, 30mA
RS485 signal: Industry standard 2-wire +5V differential
Environmental: Operational: -10 … 50 C
Storage: -40 C … 60 C
Relative Humidity < 95% (non condensing)
Protection rating: IP54
Max cable length: 25m / 82.5ft shielded twisted pair
WARNING
When installing the Optipad, all Optidrives should be disconnected
and ISOLATED before attempting any work. High voltages are
present at the terminals and within the drive for up to 10 minutes
after disconnection of the electrical supply. The Optidrives should
be installed by qualified electrical persons and in accordance with
local and national regulations and codes of practice.

Refer to the relevant Optidrive user manual for further details.
CAUTION
Carefully inspect the Optipad before installation to ensure it is
undamaged.
Store the Optipad in its box until required. Storage should be clean
and dry. Temperature range -40oC to +60oC.
Install the Optipad on a flat, flame-resistant vibration-free surface.
Flammable material should not be placed close to the Optipad.
RJ45 Interface Signal Layout
NC
NC
0V
RS485 - / Optibus
RS485 + / Optibus
+24V
NC
NC
Optidrive
1
1
Invertek Drives Ltd adopts a policy of continuous improvement and
whilst every effort has been made to provide accurate and up to
date information, the information contained in this User Guide
should be used for guidance purposes only and does not form the
part of any contract.

Allowed System Configurations
Depending on the requirement of the application, Optipad can be used in
the following different ways:
One Optipad with one drive
One Optipad with multiple Optidrives (up to 63 max)
Two Optipads with one drive
Two Optipads with multiple Optidrives (up to 63 max)
Different drive models can be used on the same Optipad network
provided a unique communications address is assigned to each.
Note: Cable splitter available from Invertek Drives Ltd on request.
USER INTERFACE
Navigate
Start
Stop
Hand
Up
Down
Auto
NAVIGATE: Used to display real-time information, to access and exit
parameter edit mode and to store parameter changes
UP: Used to increase speed in real-time mode or to increase parameter
values in parameter edit mode
DOWN: Used to decrease speed in real-time mode or to decrease
parameter values in parameter edit mode
RESET / STOP: When drive is in trip mode, this button is used to reset a
tripped drive. When operating in Keypad or Hand mode (Optidrive HVAC
only), this button is used to stop the drive when enabled and running.
START: When operating in Keypad mode or Hand mode (Optidrive HVAC
only), the button is used to start a stopped drive or to reverse the
direction of rotation if bi-directional keypad mode is enabled (See drive
user guide for more information).
Hand (Optidrive HVAC Only) : Used to select Hand Mode Operation
Auto (Optidrive HVAC Only) : Used to select Auto Mode Operation
CHANGING THE DISPLAY LANGUAGE
Optipad supports multiple languages for the displayed text. To select
a different language, simultaneously press the Start and Up keys. A
list of available languages will be displayed, which can be selected
using the Up and Down keys. To activate the chosen language, press
the Navigate key.
DRIVE FAULT MESSAGES AND TRIP CODES
In the event of a drive fault or trip, the Optipad will display the fault
code information from the connected drive. For a full list of the trip
codes, and diagnosis and remedy information, please refer to the
relevant Optidrive User Guide.
OPTIPAD DISPLAY MESSAGES
Optipad uses various display messages to indicate different working
status. See the following table for more information.
Message
Explanation
Scanning for Drive
xx
The Optipad is searching for the drive with
address ‘xx’ in the network.
Load…
The Optipad has found the drive in the
network and is loading the initialisation
information from the drive.
SC-OBS
The communication link between the
Optidrive and Optipad has failed.
Select Language
Displayed in the language selection
screen, with a list of available languages.
Press the Navigate key to select a
language
Select drive address
xx
Displayed when selecting the address of
the Optidrive that the Optipad should try
to communicate with. Press the Stop key
to select the drive address.
Select OptiPad ID
Displayed when selecting the Optipad ID
(1 or 2) so that two Optipads can be
connected to a single drive, or network of
multiple drives.
TROUBLE SHOOTING
Symptom
Explanation
Select drive address
xx
displayed after
‘SCAN..’ message
The Optipad failed to successfully
communicate with the specified drive
address in the network.
Check that the RJ45 data cable
connection is correct. Check that the
drive with address XX is available in the
network.
If XX > 1 and only one Optipad is
connected, then check the Optipad
device number, make sure the number is
1.
Display ‘Err-id’ on
power up
This normally occurs when there are two
Optipad units in the same drive network
and both of them have the same device
number. Check and change the device
number of one Optipad.
Display ‘Err-id’ during
normal operation
This normally occurs when the user plugs
a second Optipad into the drive network.
Change the device number of one of the
Optipad units.
Display ‘SC-OBS’
Communication link between the Optipad
and Optidrive has failed during operation.
Check the electrical connection, and
make sure the cable is connected
correctly between the Optipad and the
drive. Press ‘STOP’ button to enable the
Optipad to search for the drive again.
EASY STARTUP
To setup the Optidrive communication address
By default, the Optipad will try to communicate with the drive that has
Address 1 in the network after powering up for the first time.
The Optipad will display “Scanning for Drive 01.
” after power up, which
indicates that the Optipad is searching for the drive with the correct
drive address in the network. Once the drive has been found, the
message “Load...
” will be displayed on the Optipad, which indicates that
the Optipad is reading the configuration information from the drive.
Usually it will take 1~2 seconds for the Optipad to read this information.
After the data has been loaded, the Optipad will display the drive real
time status.
If the Optipad cannot find the drive in the network, i.e. there is no drive
in the network with address equal to 1, the Optipad will display “Select
drive address 01”. The user can then adjust the address from 1 to 63 by
using the UP or DOWN buttons on the Optipad.
Once the address has been changed to a value to match that of a
connected drive, the STOP button must be pressed to enable the
Optipad to search for the drive again.
Working with Multiple Drive Networks
When the Optipad is used on networks with multiple drives, the user can
change the drive address to set up communication with another drive in
the same drive network at anytime.
Briefly pressing the STOP and DOWN buttons together results in the
message “Select drive address xx”being displayed, where “xx”
represents the present drive address. Use the UP or DOWN button to
select the desired drive address. After selecting the new address,
pressing STOP and DOWN button together again will result in Optipad
establishing communications with the drive that has this address.
NOTE
For detailed parameter listing and functional setup, please refer to the
corresponding Optidrive user guide
Networks with 2 Optipads connected
A maximum of 2 Optipads can be connected within the same drive
network to communicate with the same drive or different drives.
When using two Optipads simultaneously on a network, the user must
change the Optipad Device Number on the second Optipad to ensure
correct operation. All Optipad units are set to Device Number 1 by
default.
To change the Device Number, press the NAVIGATE, STOP and DOWN
buttons together. The message “Select OptiPad ID xx” (xx = 01 or 02) will
be displayed. The User can then use the UP or DOWN buttons to change
the Optipad Device Number to 1 or 2 as required. Press the STOP button
to return to normal operation.
Note:

Once the User has set the Optipad as Device Number 2, Optistore or
OptiTools software cannot be used on the same drive network.

The Optipad Device Address should only be changed to 2 if 2
Optipad units are connected on a network. An Optipad with Device
Number 1 must always be present for the network to function
correctly.
DRIVE OPERATION
To change parameter group (ODP-2 & ODV-2 drives only)
Ensure that extended parameter group access is enabled. The default
extended parameter access code is 101 and this should be entered in P1-
14 to enable the extended parameter group access.
Enter parameter edit mode with parameter number PX-XX displayed.
Press NAVIGATE button and then simultaneously press and release the
UP or DOWN key to change the parameter group number until the
required parameter group is displayed.
Locking access to the parameters
To prevent unauthorised access to the parameters via the Optipad set
the following parameter values based on the Optidrive product range
in use:
ODP-2 or ODV-2 Range: P2-39 = 1
ODE-2 Range: P-39 = 1
Once this parameter has been set, access to parameters via the
Optipad will be prevented.
The operational information (e.g. speed, current, power etc.) can be
still accessed as normal and the drive can still be controlled from the
keypad.
To unlock parameter access, change parameter listed above back to 0
via the drive keypad directly.
Pre-setting target speed in keypad mode
Set the following parameter values based on the Optidrive product range
in use:
ODP-2 or ODV-2 Range: P1-12 = 1 or 2
ODE-2 Range: P-12 = 1 or 2
Setting a value of 1 enables keypad mode with forward direction only,
whilst a value of 2 enables keypad mode with forward and reverse
rotation (Except Optidrive HVAC).
Ensure the following parameters are also set based on the Optidrive
product range in use to enable the drive to start from the keypad speed:
ODP-2 or ODV-2 Range: P2-37 = 1 or 5
ODE-2 Range: P-31 = 1 or 3
Whilst the drive is stopped, press the STOP key. The value of the digital
potentiometer will be displayed, indicating target speed. Use the UP and
DOWN keys to select the required target speed.
Press the STOP key to return to the real time display showing “Stop”, or
the START key to start the drive ramping up to the target speed.
To vary the speed in real time in keypad control mode
Press the START key. The drive will ramp up to the preset speed set in
the digital potentiometer (assuming P2-37 / P-31 = 1).
Press UP to increase speed.
The drive will run forward, increasing speed until the UP button is
released. The maximum speed is the speed set in:
ODP-2 or ODV-2 Range: P1-01
ODE-2 Range: P-01
Press DOWN to decrease speed.
The drive will decrease speed until the STOP button is released. The
minimum speed is the speed set in:
ODP-2 or ODV-2 Range: P1-02
ODE-2 Range: P-02
Press the STOP key to stop the drive.
The drive will decelerate to stop at the selected deceleration ramp.
The display will finally show “Stop” at which point the drive is disabled.
Pressing the START key once more results in the drive running back up to
the speed at which it was previously running (assuming P2-37 / P-31 = 1).
To reverse direction of rotation with P1-12 = 2 (Not Optidrive HVAC)
Set the following parameter values based on the Optidrive product range
in use to select keypad mode with reverse direction enabled:
ODP-2 or ODV-2 Range: P1-12 = 2
ODE-2 Range: P-12 = 2
Press the START key. The drive ramps up to the preset speed as set in the
digital potentiometer (assuming P2-37 / P-31 = 1).
Press UP or DOWN to increase or decrease the speed.
Press the START key again. The motor will reverse its direction of
rotation.
Press the STOP key to decelerate the motor to standstill.
Whenever the drive is started, it will start with a positive speed unless
the direction is negated by the digital inputs on the user terminals.
REAL TIME OPERATION
Once the communication has been established between the drive and
Optipad, the user can operate and monitor the drive by using the control
buttons on the front panel of the Optipad.
To monitor or change a parameter value
Press and hold the NAVIGATE key for more than 1s when the drive
is displaying “Stop”. The display changes to the first parameter in
the Optidrive parameter menu.
Press and release the NAVIGATE key to display the value of the
parameter to be edited.
Change to the required value using the UP and DOWN keys.
Press and release the NAVIGATE key once more to store the
change.
Press and hold the NAVIGATE key for more than 1s to return to real-
time mode. The display shows “Stop” if the drive is stopped or the
real-time information (e.g. speed, current or power) if the drive is
running.