INVT SV-DB100 Series User manual

Operational manual for INVT SV-DB100
AC Servo drives Preface
Preface
Thanks for using AC servo drive of the permanent magnet synchronous motor (hereinafter
called “servo drive”) from Shenzhen INVT Electric Co., Ltd. Please carefully read and master
the user’s manual before proper use. Improper use may cause abnormal running or shorten its
service life or even directly damage the drive.
Please keep this manual carefully for later reference.

Operational manual for INVT SV-DB100 AC Servo drives Safety precautions
Safety precautions
The precautions related to safe operation are classified into “Warnings” and “Notes”.
Point out potential danger which, if not avoided, may cause
physical injury or death.
Point out potential danger which, if not avoided, may result in mild
or moderate physical injury and damage to the equipment. It’s
also available to warn about unsafe operations.
In some cases, even the content described in “Note” may also cause serious accidents. So
please follow these important precautions in any situations.
Warning signs are presented on the sides of the servo drive. Please follow these instructions
when using the servo drive.
Warning signs:
Danger
Read the manual and follow the safety instructions before use.
Touch current may be over 3.5mA,Must be grounded before operation.
High Voltage
Do not touch terminals within 15 minutes after disconnecting the power. Risk
of electric shock.
High Temperature
Do not touch heat sink when power is ON. Risk of burn.
Please pay attention to the following safety precautions during installation, wiring, operation,
maintenance and inspection.
Installation:
Please use the servo drive and servo motor with the instructed
combination mode. Otherwise it may cause malfunction or even
fire of the equipment.
Never expose the product to an environment containing moisture,
corrosive gas, or flammable gas. Otherwise it may cause electrical
shock or fire.

Operational manual for INVT SV-DB100 AC Servo drives Safety precautions
Wiring:
Only qualified electricians are allowed to carry out the wiring.
Otherwise there is danger of electrical shock or fire.
The grounding terminals of the drive and motor must be
grounded with proper techniques. Otherwise there is danger of
electrical shock.
Do not touch the conductive components directly. Do not connect
the output lines of the drive with the enclosure. Avoid short circuit
of the output lines. Otherwise there is the danger of electrical
shock or short-circuit.
Ensure the installation of available overcurrent protector, leakage
protector and E-stop devices after distribution. Otherwise there
may be danger of electrical shock, injury and fire.
Redistribute the drive in at least 15 minutes after disconnecting
the power supply.
Make sure the voltage of the AC power supply equals to the rated
voltage of the servo drive. Otherwise there is danger of injury, fire
and damage to the drive.
Never connect the input power lines to the output terminals as
this will damage the drive.
Never conduct voltage withstand test on the drive or its
connection wires as this will cause damage to the drive.
Connect the drive and motor with correct phase sequence.
Otherwise it may cause malfunction or damage the drive.
Operation:
Please de-coupled the load from the drive before the trial
operation for the avoidance of accidents.
Check that the supply power of the drive can be disconnected
with the E-stop switch all the time before running.
Verify and adjust all parameters before running. Otherwise the
drive may run abnormally or act unexpectedly due to the load.
Do not touch the radiator or the external braking resistor during
running. They may become very hot and burn fingers.

Operational manual for INVT SV-DB100 AC Servo drives Safety precautions
Maintenance and inspection:
Before doing any inspection and maintenance, be sure to
disconnect the power supply, wait for 15 minutes and then
confirm with a multimeter. Otherwise electric shock may occur.
Only qualified electricians are allowed to inspect the servo
drive. Otherwise electric shock may occur.

Operational manual for INVT SV-DB100 AC Servo drives
Content
1
Content
Preface............................................................................................................................................I
Safety precautions.......................................................................................................................II
Content ..........................................................................................................................................1
1 General .......................................................................................................................................1
1.1 General technical specifications....................................................................................1
1.2 Nameplate of the servo drive.........................................................................................4
1.3 Illustration of the nameplate ..........................................................................................4
1.4 Power specification ........................................................................................................5
1.5 Illustrations of every parts of the servo drive ................................................................6
1.6 External dimensions and installations sizes of the servo drive ....................................6
2 Unpacking inspection ..............................................................................................................8
3 Installation .................................................................................................................................9
3.1 Environmental Requirement ..........................................................................................9
3.1.1 Temperature ......................................................................................................9
3.1.2 Relative humidity ...............................................................................................9
3.1.3 Altitude ...............................................................................................................9
3.1.4 Other environment requirements ....................................................................10
3.2 Installation of the servo drive .......................................................................................10
3.2.1 Installation........................................................................................................10
3.2.2 Installation direction and spacing.................................................................... 11
3.2.3 Avoid intrusion of foreign objects ....................................................................12
4 Signal and wiring ....................................................................................................................13
4.1 System configuration ...................................................................................................14
4.1.1 Connection diagram of the servo drive and external equipment...................14
4.1.2 Cable diameter selection ................................................................................14
4.1.3 EMI filter selection ...........................................................................................15
4.1.4 Braking resistor selection................................................................................16
4.2 Wiring of the main circuit (Plug X1 and X2) ................................................................17
4.2.1 Overview..........................................................................................................17
4.2.2 Wiring diagram of single phase 230V power input ........................................18
4.2.3 Wiring diagram of three-phase 230V power input..........................................19
4.2.4 Wiring diagram of three-phase 400V power input..........................................20
4.3 Wiring of the encoder (plug CN2)................................................................................21
4.3.1 Overview..........................................................................................................21
4.3.2 CN2 pin arrangement and signal definition of the servo drive.......................21
4.4 Connection with the PC or HOST (CN3 plug).............................................................22
4.5 I/O signal wiring (CN1 connector) ...............................................................................23

Operational manual for INVT SV-DB100 AC Servo drives
Content
2
4.5.1 Overview..........................................................................................................23
4.5.2 CN1 pin arrangement and signal explanation................................................24
4.5.3 Standard wiring of the position control mode .................................................34
4.5.4 Standard wiring of the speed control mode....................................................35
4.5.5 Standard wiring of the torque control mode ...................................................36
4.5.6 Detailed instruction of the input and output of CN1 .......................................37
4.6 Wiring of the electromagnetic brake............................................................................43
5 Running and operation ..........................................................................................................44
5.1 Running ........................................................................................................................44
5.1.1 First powering on.............................................................................................44
5.1.2 Self-test before running of the servo ..............................................................45
5.1.3 Parameter setting before running the servo...................................................45
5.1.3 Trial jogging .....................................................................................................46
5.1.4 Running at the position control mode.............................................................46
5.1.5 Running at the speed control mode................................................................47
5.1.6 Running at the torque control mode ...............................................................48
5.1.7 Parameter setting before running the servo...................................................49
5.1.8 Servo enabling ................................................................................................50
5.1.9 Coast to Stop / DEC to Stop of the servo .......................................................50
5.1.10 Sequence diagram ........................................................................................52
5.2 Display and operation ..................................................................................................57
5.2.1 Display .............................................................................................................57
5.2.2 State monitoring mode ....................................................................................58
5.2.3 Parameter setting ............................................................................................60
5.2.4 Auxiliary functions............................................................................................66
5.2.5 Alarm display ...................................................................................................67
5.2.6 Alarm clearance...............................................................................................68
6 Detailed parameter description.............................................................................................69
6.1 Basic parameters (FP0 group parameters).................................................................69
6.1.1 Basic control ....................................................................................................69
6.1.2 Position control................................................................................................76
6.1.3 Speed and torque control................................................................................79
6.2 Self-turning control parameters (FP1 group parameters)...........................................88
6.2.1 Inertia identification(Automatic gain) ..............................................................88
6.2.2 Adaptive vibration control................................................................................90
6.3 Motor control parameters (FP2 group parameters) ....................................................92
6.3.1 Gain .................................................................................................................92
6.3.2 Gain switching .................................................................................................94

Operational manual for INVT SV-DB100 AC Servo drives
Content
3
6.3.3 Special motor control.......................................................................................96
6.4 I/O management parameters (FP3 group parameters) ..............................................96
6.4.1Digital input.......................................................................................................96
6.4.2 Analog input / output adjustment ....................................................................97
6.4.3 Switch input / output settings ........................................................................100
6.5 Extension and application (FP4 group parameters) .................................................103
6.5.1 Communication setting..................................................................................103
6.5.2 Alarm threshold setting..................................................................................106
6.6 Factory parameters (FP9 group parameters) ...........................................................107
6.7 State monitoring .........................................................................................................108
7 Gain adjustment....................................................................................................................114
7.1 General method for adjusting parameters ................................................................ 114
7.1.1 Adjustment of the gain of the position loop .................................................. 116
7.1.2 Adjustment of the gain of the speed loop ..................................................... 117
7.1.3 Adjustment of the gain of the torque loop..................................................... 119
7.2 Suppression of mechanical resonance .....................................................................120
7.3 Gain switching function..............................................................................................121
8 Communication function .................................................................................................... 122
8.1 General.......................................................................................................................122
8.2 Topological structure ..................................................................................................122
8.2.1 Communication with single set .....................................................................122
8.2.2 Communication with multiple sets ................................................................122
8.3 Communication protocol ............................................................................................123
8.3.1 Protocol Content............................................................................................123
8.3.2 Protocol instructions......................................................................................123
8.3.3 Communication Protocol Format ..................................................................124
8.3.4 Command code and the communication data instructions..........................125
8.3.5 Error checkout of the communication frame ................................................131
8.3.6 Address definition of communication data....................................................132
8.3.7 Fault Responses ...........................................................................................134
9 Fault processing .................................................................................................................. 136
9.1 Meanings of the fault alarm codes and countermeasures........................................136
9.2 Meanings of the warning codes.................................................................................139
Appendix A List of function parameters .............................................................................. 140
Appendix B Signal arrangement diagram ........................................................................... 147
B.1 CN1 pin signal arrangement: ....................................................................................147
B.2 CN2 pin signal arrangement: ....................................................................................147
B.3 CN3 pin signal arrangement: ....................................................................................148

Operational manual for INVT SV-DB100 AC Servo drives
Content
4
Appendix C Plug signal of servo motor............................................................................... 149
C.1 Plug of the motor .......................................................................................................149
C.1.1 Below and including 750: .............................................................................149
C.1.2 Above 750W..................................................................................................149
C.2 Plug of encoder wire..................................................................................................149
C.2.1 Below and including 750W ...........................................................................149
C.2.2 Above 750W..................................................................................................150
Appendix D Wiring examples ................................................................................................ 152
D.1 Connection with Panasonic FPG-C32T......................................................................... 152
D.2 Connection with Panasonic FP2-PP22 (AFP2434)..................................................153
D.3 Connection with Panasonic FP2-PP2 (AFP2430)....................................................154
D.4 Connection with Yokogawa PLC F3YP14-ON/F3YP18-ON ....................................155
D.5 Connection with Yokogawa PLC F3NC32-ON/F3NC34-ON....................................156
D.6 Connection with Omron CS1W-NC133/233/433......................................................157
D.7 Connection with Omron CJ1W-NC133/233/433 ......................................................158
D.8 Connection with Mitsubishi QD75D1 ........................................................................159
D.9 Connection with Mitsubishi FX-1PG .........................................................................160
D.10 Connection with Mitsubishi FX2N-1PG ..................................................................161

Operational manual for INVT SV-DB100 AC Servo drives General
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1 General
1.1 General technical specifications
The standard specifications of the AC permanent magnet synchronous servo drive are listed in
the table below:
Table 1-1 Standard specifications of servo drive
Specifications
Servo drive
200W~400W 0.75kW~2.0kW 3.0kW~5.5kW
Voltage
degree
Single/3-phase
230V/50Hz
Single/3-phase
230V/50Hz
3-phase
400V/50Hz
Input
voltage
range
AC 230V±15% AC
400V±15%
Power supply for
the main circuit
Input
frequency
range
47Hz~63Hz 47Hz~63Hz
Voltage
degree Single phase 230V/50Hz Single phase 400V/50Hz
Input
voltage
range
AC 230V±15% AC
400V±15%
Power supply for
the control circuit
Input
frequency
range
47Hz~63Hz 47Hz~63Hz
Voltage DC 12V~24V
Allowable
voltage
fluctuation
±10%
Power supply for
interfaces
Power
capacity
Above 500mA (the local 24V can only provide
100mA current)
Control method Vector control, SVPWM
Control mode Position control mode, speed control mode and
torque control mode
Dynamic brake Yes

Operational manual for INVT SV-DB100 AC Servo drives General
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Specifications
Servo drive
200W~400W 0.75kW~2.0kW 3.0kW~5.5kW
Regenerative braking unit Built-in braking resistor, as well as the external
braking resistor can be connected
AC reactor None
Input 13 ways of optical coupling isolation input
Switch signal
Output 7 ways of open-collector output
Input 2 ways, range: DC -10V~+10V
Analog
Output 2 ways, range: DC 0V~+10V
Input 2 ways, differential input or open-collector input
Pulse
Output
4 ways, 3 ways of encoder A/B/Z phase frequency
division differential output, 1 way of Z phase
open-collector output
Protection functions
Protection from overcurrent, overvoltage, overload,
overheating, encoder fault, regeneration fault,
undervoltage, overspeed and high tracking error
and so on
Input pulse
frequency
500kHz (differential input)
200kHz (open-collector input)
Positioning
feedback
pulse
A/B orthogonal pulse
Resolution: 10000 pulses/rev
Pulse
amplification
range
Electronic gear A/B：A=1~65535 and B=1~65535
1/50<A/B<500
Positioning
accuracy ±1 pulse
Setting the
range for
reaching the
designated
position
±10 pulses
Range of fault set within the range of ±5 revs
Position control
Torque
control range
Set via the parameter or external analog input of
DC 0~±10V

Operational manual for INVT SV-DB100 AC Servo drives General
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Specifications
Servo drive
200W~400W 0.75kW~2.0kW 3.0kW~5.5kW
Max torque: 300% of rated torque
Frequency
response 1000Hz
Speed control
range
The Max speed is 5000r/min, the Min speed is
0.1r/min, and the speed regulation range is
1:50000
Analog speed
command
input
DC 0~±10V/Max rotation speed
Speed
fluctuation
rate
±0.03%
Speed control
Torque
control range
Set via the parameter or external analog input of
DC 0~±10V
Max torque: 300% of rated torque
Analog torque
command
input
DC 0~±10V/Max torque
Torque
linearity Below ±10%
Torque control
Speed control
range
Set via the parameter or external analog input of
DC 0~±10V (Max rotation speed)
Allowable Max inertia 30 times
RS232 Host 1: 1 communication
Communication
RS485 Host 1: n communication, n≤32
Structure Natural cooling: IP20 Air cooling: IP20
Operating
temperature
0~45℃
Storage
temperature
-20~80 (without freezing)℃
Humidity Operating/storage: ≤90%RH (non-condensation)
Environment
Other Indoor (without direct sunshine), free from

Operational manual for INVT SV-DB100 AC Servo drives General
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Specifications
Servo drive
200W~400W 0.75kW~2.0kW 3.0kW~5.5kW
environmental
conditions
corrosive, flammable gasses, oil mist, dust
Allowable
operating
altitude
Should be derated if the altitude is higher than
1000m
Vibration ≤5.88m/s2, 10~60Hz (not allowed to run at the
resonant point)
1.2 Nameplate of the servo drive
Fig. 1-1 Nameplate of the servo drive
1.3 Illustration of the nameplate
Fig. 1-2 Meanings of the model
Field Meaning
A SV: (INVT) Servo system products
B DB100: 1st generation of simple products
Power degree:
C 0R2: 200W 0R4: 400W 0R7: 750W 1R0: 1.0kW
1R5: 1.5kW 2R0: 2.0kW 3R0: 3.0kW 4R4: 4.4kW
5R5: 5.5kW
D Input voltage degree:

Operational manual for INVT SV-DB100 AC Servo drives General
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Field Meaning
05: 48VDC 08: 80VDC D1: 110VDC 1: 110VAC
2: 230VAC 4: 400VAC 6: 660VAC
Encoder type:
E
1: 2500-wire
standard
increment mode
2: 2500-wire
increment mode
3: 17-bit
one-loop
absolute value
4: 17-bit
multiple-loop
absolute value
5: Rotary
transformer
Communication:
F
R: RS485 C: CANOPEN P: PROFIBUS-DP
Reserved space
G Products for special use and specific OEM product with protection
Default: standard product
1.4 Power specification
The power of each model is listed in the table below:
Table 1-2 Power specification of every model
Input Output
Models Capacity
(kV/A) Voltage (V) Power (kW)
Rated current
(A)
SV-DB100-0R2-2 0.5 Single /3-phase 230 0.2 1.8
SV-DB100-0R4-2 0.9 Single /3-phase 230 0.4 2.8
SV-DB100-0R7-2 1.3 Single /3-phase 230 0.75 4.5
SV-DB100-1R0-2 1.7 Single /3-phase 230 1.0 5.7
SV-DB100-1R5-2 2.5 3-phase 230 1.5 8.0
SV-DB100-2R0-2 3.5 3-phase 230 2.0 10.0
SV-DB100-1R0-4 1.9 3-phase 400 1.0 3.0
SV-DB100-1R5-4 2.9 3-phase 400 1.5 4.5
SV-DB100-2R0-4 3.9 3-phase 400 2.0 5.5
SV-DB100-3R0-4 4.8 3-phase 400 3.0 8.0
SV-DB100-4R4-4 6.2 3-phase 400 4.4 11.0
SV-DB100-5R5-4 7.5 3-phase 400 5.5 14.0

Operational manual for INVT SV-DB100 AC Servo drives General
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1.5 Illustrations of every parts of the servo drive
Fig. 1-3 Illustrations of every parts of 200W~5.5kW servo drives
1.6 External dimensions and installations sizes of the servo drive
Fig. 1-4 External dimensions of 100W~5.5kW servo drive

Operational manual for INVT SV-DB100 AC Servo drives General
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Table 1-3 External dimensions and installations sizes
External dimensions Installation sizes
Models H
(mm)
W
(mm)
D
(mm)
A
(mm)
B1
(mm)
B2
(mm)
Installation
hole (mm)
SV-DB100-0R2-2
SV-DB100-0R4-2
160 68 186 56 150 194 5
SV-DB100-0R7-2
SV-DB100-1R0-2
SV-DB100-1R5-2
SV-DB100-2R0-2
SV-DB100-1R0-4
SV-DB100-1R5-4
SV-DB100-2R0-4
160 98 186 86 150 194 5
SV-DB100-3R0-4
SV-DB100-4R4-4
SV-DB100-5R5-4
230 110 186 98 219 264 5

Operational manual for INVT SV-DB100 AC Servo drives Unpacking inspection
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2 Unpacking inspection
● Don’t install or use any servo drive that is damaged or has fault parts,
otherwise physical injury may occur.
Check the following items after unpacking the servo drive and servo motor.
1． Inspect the entire exterior of the servo drive and servo motor to ensure there are no
scratches or other damage caused by the transportation.
2． Ensure there is operational manual in the packing box.
3． Inspect the nameplate and ensure it is the right product.
4． Ensure the optional parts are the ordered ones.
Please contact the local agent if there is any damage to the servo drive and servo motor or
optional parts.

Operational manual for INVT SV-DB100
AC Servo drives Installation
-9-
3 Installation
● Only qualified electricians are allowed to operate on the drive device/system.
Ignoring the instructions in “warning” may cause serious physical injury or death or
property loss. Only qualified electricians are permitted to design, install,
commission and operate on the device/system.
●
Connect the input power lines tightly and permanently. And ground the device with
proper techniques.
● Even when the servo drive is stopped, dangerous voltage is present at the
terminals:
- Power Terminals: R, S, T, r and t;
- Motor Connection Terminals: U, V and W;
- Regenerative Braking Resistor Connection Terminals: B1, B2 and B3.
● Stop the drive and disconnect it from the power line. Wait for 15 minutes to let the
drive discharge and then begin the installation.
● Install the servo drive on the non-flammable materials (such as metal) to prevent
fire.
● Install a cooling fan to ensure the air temperature is lower than 45°C when two
drives are needed in one cabinet. Otherwise fire or damage to the devices may
occur.
3.1 Environmental Requirement
3.1.1 Temperature
Environment temperature range: 0°C ~ +45°C.
3.1.2 Relative humidity
RH≤ 90%.
No condensation is allowed.
3.1.3 Altitude
The servo drive can run at the rated power if the installation site is less than 1000m (including
1000m) above the sea level. But it has to derate if the altitude exceeds 1000m. See the

Operational manual for INVT SV-DB100
AC Servo drives Installation
-10-
following figure for details:
Figure 3.1 Relationship between output current and altitude
3.1.4 Other environment requirements
The servo drive can not bear fierce impact or shock. So the oscillation range should be less
than 5.88m/s2 (0.6g), 10Hz~60Hz.
The servo drive should keep away from the electromagnetic radiation source.
The servo drive should keep away from water and condensation.
The servo drive should keep away from contaminative air, such as corrosive gas, oil mist and
conductive dust.
The servo drive should keep away from direct sunlight, oil mist, and steam and vibration
environment.
3.2 Installation of the servo drive
3.2.1 Installation
The drive can be rack mounted. On the rear panel of the drive, there are two M5 mounting
holes in the bottom left corner and top right corner to fix the drive tightly on a vertical plane.
Fig. 3-2 Mounting holes of the servo drive
The servo drive can be shelf mountable by mounting bracket.

Operational manual for INVT SV-DB100
AC Servo drives Installation
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Fig. 3-3 Schematic diagram of the shelf mounting form of the servo drive
3.2.2 Installation direction and spacing
Please install the servo drive vertically and keep sufficient space around it for ventilation. If
necessary, please fit a fan to control the temperature in the cabinet below 45 .℃
1) To install only one set:
Fig. 3-4 Installation of single servo drive
2) To install several sets: