iocharger IOCAW05C User manual

ELECTRIC VEHICLE
CHARGER
INSTALLATION GUIDE
IOCAW05C
XIAMEN GALAXY CAMPHOL TECHNOLOGY CO LTD
Unit 04, 14th floor, Building A1, Software Park 3, Jimei,
Xiamen, Fujian, China
Email: [e-mail]
Web: www.iocharger.com

CONTENTS
SPECIFICATIONS
.........................................................
2
FEATURES
................................................................
3
PRODUCT OVERVIEW
...................................................
3
SAFETY INSTRUCTIONS
.................................................
4
INSTALLATION
...........................................................
5
TOOLS REQUIRED
.....................................................................
5
OVERVIEW OF STEPS
..................................................................
5
STEP ONE - CHECK BOX CONTENTS
..................................................
5
STEP TWO – CONCRETE ANCHORING
............................................
6
STEP THREE – POWER CABLE WIRING
...............................................
7
STEP FOUR – INTERNET CONNECTION
.................................................
7-8
STEP FIVE – VERIFY THE INSTALLATION
..................................................
8
STEP SIX - SECURE COVER
............................................................
8
LCD DISPLAY DETAILS
........................................................
9-11
TROUBLESHOOTING
............................................................
12
MAINTENANCE AND REPAIR
..................................................
12
For information on how to charge your electric vehicle, refer to the documentation
provided with your vehicle.
1
ELECTRIC VEHICLE CHARGER
IMPORTANT !
READ THIS ENTIRE DOCUMENT BEFORE INSTALLING
OR USING THE CHARGER. FAILURE TO DO SO OR TO
FOLLOW ANY OF THE INSTRUCTIONS AND WARNINGS
IN THIS DOCUMENT CAN RESULT IN FIRE, ELECTRICAL
SHOCK, SERIOUS INJURY OR DEATH.
THE CHARGER MUST BE INSTALLED BY A QUALIFIED
ELECTRICIAN.
THE ENTIRE INSTALLATION MUST COMPLY WITH THE
LATEST BS 7671 REGULATIONS.

2
SPECIFICATIONS
All specifications and descriptions contained in this document are verified to be accurate at the time of printing. However, because continuous improvement
is a goal at iocharger, we reserve the right to make product modifications at any time.
Model
IOCAW05C-7
IOCAW05C-22
Voltage and Wiring
230V AC single-phase: LIVE, NEUTRAL, and EARTH.
400V AC three-phase: L1, L2, L3, NEUTRAL, and EARTH.
Current and Power
Maximum 32A and 7kW
Maximum 32A and 22kW
Frequency
50-60 Hz
Internal RCD
RCCB Type-B
Data Protocol
OCPP 1.6J
Charging Connector
IEC62196 Type-2 socket or 5m cable
Buttons
1 x Physical Button
RFID
ISO 14443 A/B
Display
7’’ LCD
Network Connectivity
Ethernet, WLAN, optional Cellular
Working Temperature
-30°C to 50°C
Storage Temperature
-40°C to 70°C
Working Humidity
5% - 95% without condensation
Dimension (H x W x D)
400 x 270 x 130 mm
Weight
9.8Kg (socket),12.4Kg (cable)
12.4Kg (socket),13.8Kg (cable)
IP Rating
IP54/IK08
Certifications
EN 61851-1:2020, EN61851-21-2, EN 61000-3
SPECIFICATIONS
ELECTRIC VEHICLE CHARGER

PME EARTH FAULT MONITORING
The iochargerW22B charger has been developed to meet and comply
with wiring regulations BS7671:2018 including amendment 1: 2020
If installed on a TN-C-S (PME) system, a dedicated earth rod to the
charge point may not be required, as our hardware meets the
requirements of exception that requires the service voltage between
live and neutral to be monitored and for charging to be stopped and
the car isolated from the supply (including earth) in the event of a fault
condition appearing.
SELF-MONITORING AND RECOVERY
The charger will automatically resume charging after a minor fault such
as OVP, UVP, OTP or OCP, with no user intervention required.
OCPP 1.6J FULL PROFILES & SMART CHARGING
SUPPORT
The charger supports OCPP 1.6J full profiles, including the latest smart
charging to balance the load of charging stations with limited power
supply, during installation process.
PRODUCT OVERVIEW
No.
Item
1
Wi-Fi & 4G Antenna
2
LED Indicator
3
Physical button to light the screen
4
7” LCD screen
5
RFID card reader
6
Type-2 socket for EV Charging
3
WORKPLACE PEDESTAL CHARGERWORKPLACE PEDESTAL CHARGERWORKPLACE PEDESTAL CHARGERWORKPLACE PEDESTAL CHARGER
2
1
3
4
5
6
ELECTRIC VEHICLE CHARGER
FEATURES

4
SAVE THESE IMPORTANT SAFETY INSTRUCTIONS
This document contains important instructions and warnings that must be
followed when installing and maintaining the workplace pedestal charger
WARNINGS:
Do not install or use the charger near flammable, explosive, harsh, or combustible
materials, chemicals, or vapors.
Turn off input power at the circuit breaker before installing or maintaining.
Do not use or stop using the charger if it is defective, appears cracked, frayed,
broken or otherwise damaged, or fails to operate.
Do not attempt to open, disassemble, repair, tamper with, or modify the charger. The
charger is not user serviceable. Contact iocharger or authorized service provider for
any repairs.
Do not use the charger when either you, the vehicle or the charger is exposed to
severe rain, snow, electrical storm or other inclement weather.
Do not touch the charger sockets with sharp metallic objects, such as wire, tools or
needles.
Do not put fingers into the charger sockets.
Do not use this charger if the EV charging cable is frayed, has broken insulation, or
displays any other indication of damage.
Do not use this charger if the enclosure or the EV charging connector is broken,
cracked, open, or show any other indication of damage.
SAFETY INSTRUCTIONS
ELECTRIC VEHICLE CHARGER
CAUTIONS:
The charger should be installed only by a qualified approved technician.
Make sure that the materials used and the installation procedures follow local
building codes and safety standards.
Incorrect installation and testing of the charger could potentially damage either the
vehicle’s Battery and/or the charger itself. Any resulting damage is excluded from
the warranty for both the vehicle and the charger.
Do not operate the charger in temperatures outside its operating range of -22°F to
122°F (-30°C to +50°C).
Ensure that the EV charging cable is positioned properly to the charging sockets.
Do not use cleaning solvents to clean any of the charger’s components.
Be careful not to damage the circuit board when removing the power entry knock-
out.

TOOLS REQUIRED
Slotted #6 screwdriver
Philips #2 screwdriver
Electric drill
OVERVIEW OF STEPS
TURN OFF THE POWER SUPPLY. Then follow these steps to install the
Charger:
1. Check box contents.
2. Wall mounting with backplate or pole mounting on the pedestal
3. Power cable wiring.
4. Internet connection.
5. Verify the installation.
6. Secure cover and power up.
These steps are detailed next.
STEP ONE - CHECK BOX CONTENTS
If any of these components are damaged or missing, contact iocharger.
5
ELECTRIC VEHICLE CHARGER
INSTALLATION
EV Charger
Expansion screws x 4
Screw M6*10 x 2
Wall Mounting Bracket x 1
RCD Box Key x 1
Screw M6*12 x 1

6
STEP TWO – WALL MOUNTING
1. Mount the backplate to the wall
2. Fix 2 x M6*10 screws to the back of the EV Charger and hang on
the backplate.
3. Fix the EV charger to the backplate with M6*12 screw.
INSTALLATION
ELECTRIC VEHICLE CHARGER

STEP THREE – POWER CABLE WIRING
1. Cross the power wires through the bottom hole
2. Connect the power wires to the terminal board, and make sure
that the PE cable passes through the CT clamp
STEP FOUR – INTERNET CONNECTION
Supporting Ethernet, Wi-Fi and Cellular connection
1. Cellular & Ethernet
No.
Item
1
Insert SIM card to the card slot for cellular connection
2
Connect the internet cable for Ethernet connection
2. Wi-Fi
a) Connect your device to the charger Wi-Fi SSID ‘ioc-
XXXXXX’, and enter default password ‘IOC12345’
b) Open web-based setup page by entering the default IP
Address ‘192.168.10.1:8900’, and enter Username
‘admin’ and Password ‘ioc12345’ then click ‘ok’
7
ELECTRIC VEHICLE CHARGER
INSTALLATION
1
2

8
No.
Item
1
Change the value to ‘true’ to activate the offline mode
2
Ethernet supporting DHCP or static IP
3
Scan the Wi-Fi to select the SSID to be connected
4
Enter parameters from your ISP provider for cellular
connection
STEP FIVE – VERIFY THE INSTALLATION
1. Verify the power cables are wired properly
2. Close the RCD to power on the charger unit, and you should see the
LED lights sequentially illuminate green.
3. If the LED red light illuminates or flashes, refer to the
Troubleshooting table on page 12.
4. Check on the screen display whether internet is available and back
office is connected, refer to page 11.
5. Test the live charging process with simulator or electric vehicle if
the installation is completely verified.
STEP SIX – SECURE COVER
1. Secure the EV Charger with screws and lock RCD box with the key.
INSTALLATION
ELECTRIC VEHICLE CHARGER

LCD SCREEN DISPLAY DETAILS
9
ELECTRIC VEHICLE CHARGER
Welcome Screen
Scan the QR code or swipe the
RFID card to start charging
Connect the charging plug
Suspended by EV
Suspended by EVSE
Charging in process
LCD DISPLAY

10
LCD DISPLAY
ELECTRIC VEHICLE CHARGER
Remove the charging plug
Automatic upgrade mode
activated
Software downloading and
upgrading automatically
Network upgrade mode
Micro SD card upgrade mode
Factory reset activated

11
ELECTRIC VEHICLE CHARGER
LCD DISPLAY
Invalid authorisation
Not permitted to charge
Failed to start charging
Service not available
Software update error
Explanation of ICONS

12
TROUBLESHOOTING
Situations
Actions
Status indicator is not green after the
pedestal charger is powered on
1
Make sure the AC power input is connected correctly.
2
Turn OFF the charger and then back ON using the switch.
3
If the problem persists, contact iocharger for Technical Support.
Status indicator does not flash green
when the charger is connected to the
EV
1
Unplug the charging plug and reconnect it fully to the receptacle on the EV.
2
Inspect the cable and plug for damage.
3
Inspect the EV and its receptacle for damage.
4
Try to charge with the portable cord set that came with the vehicle; contact iocharger for Technical Support.
Status indicator flashes red while
charging
1
There is a temporary error.
2
Wait until the temporary error is resolved and the pedestal charger returns to normal condition. It usually takes less than 10 seconds.
3
If the status indicator doesn’t return to green, turn OFF the pedestal charger and then back ON using the switch.
4
If the situation persists, contact iocharger for Technical Support.
Status indicator is solid red
1
There is a critical error.
2
Unplug the charging plug from the EV immediately.
3
Turn OFF the pedestal charger and then back ON using the switch.
4
If the situation persists, contact iocharger for Technical Support.
MAINTENANCE AND REPAIR
Regularly inspect the Charger components for damage. If damage is found, contact iocharger.
The Electric Vehicle Charger contains no user-serviceable components. If the unit is not operating correctly, contact iocharger.
Wipe the outside of the Charger regularly with a clean damp cloth to remove any accumulation of dust and dirt and prevent rust.
TROUBLESHOOTING
ELECTRIC VEHICLE CHARGER
TROUBLESHOOTING

XIAMEN GALAXY CAMPHOL TECHNOLOGY CO LTD
Unit 04, 14th floor, Building A1, Software Park 3, Jimei,
Xiamen, Fujian, China
Email: [e-mail]
Web: www.iocharger.com