ION FALCO User manual

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FALCO and FALCOTAC
Instrument User Manual V1.2R
Unrivalled Gas Detection.ionscience.com
30 AÑOS AL SERVICIO DE LA INDUSTRIA

FALCO Instrument User Manual V1.2R
Unrivalled Gas Detection. Page 2 of 46 ionscience.com
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The standard warranty of your FALCO 1.2 VOC Monitor is for one
year.
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FALCO Instrument User Manual V1.2R
Unrivalled Gas Detection. Page 3 of 46 ionscience.com
Contents
Contents...................................................................................................................................... 3
Safety..........................................................................................................................................6
Legal Notices Regarding the Safe Operation of Equipment...............................................................6
Symbols...............................................................................................................................................6
Warnings, Cautions and Information notifications ............................................................................6
Disposal...............................................................................................................................................8
Certification FTZÚ ........................................................................................................................9
Declaration of Conformity.......................................................................................................... 10
Statements ................................................................................................................................ 11
Responsibility for Correct Use ..........................................................................................................11
Warnings...........................................................................................................................................11
Quality Assurance .............................................................................................................................11
Warranty...........................................................................................................................................11
Service...............................................................................................................................................11
Introduction to FALCO................................................................................................................ 11
Technical Specification............................................................................................................... 12
Un-Packing ................................................................................................................................ 13
System Description .................................................................................................................... 13
Outputs and Communications..........................................................................................................13
RS485 Modbus Interface ............................................................................................................ 14
Installation Requirements .......................................................................................................... 15
Location Requirements.....................................................................................................................15
Power Requirements ........................................................................................................................15
Cable and Gland Requirements........................................................................................................15
Installation ................................................................................................................................ 16
Preparation for Installation ..............................................................................................................16
Dimensions for Installation...............................................................................................................16
Installing the Housing Module..........................................................................................................17
After-Installation Test.......................................................................................................................18
Installation in Zones with Explosive Atmospheres...........................................................................18
Configurations of the 4 –20 mA Current Loop............................................................................. 19
Hydrophobic Filter ..................................................................................................................... 23

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Sampling Tube Length................................................................................................................ 23
Removal of the Control Module.................................................................................................. 23
To Remove the Control Module.................................................................................................. 23
Operating the FALCO.................................................................................................................. 24
User Interface ...................................................................................................................................24
Status Light .......................................................................................................................................24
Start-Up Routine........................................................................................................................ 25
Logo Screen ......................................................................................................................................25
Info screen 1 .....................................................................................................................................25
Info screen 2 .....................................................................................................................................25
Warm up ...........................................................................................................................................25
Normal Running Mode Screen.................................................................................................... 26
Software Screens ..............................................................................................................................26
Software Flow Chart .........................................................................................................................26
Lock Screen.......................................................................................................................................27
Navigating the Menus and Selecting Menu Options........................................................................27
Menu i1.............................................................................................................................................28
Menu i2 ...........................................................................................................................................28
Menu i3 ...........................................................................................................................................29
Menu i4 ...........................................................................................................................................29
Menu i5 ...........................................................................................................................................29
Menu i6 ...........................................................................................................................................30
Menu i7.............................................................................................................................................30
Menu i8.............................................................................................................................................30
Pump Operation ...............................................................................................................................31
Calibration................................................................................................................................. 31
Zero...................................................................................................................................................31
Span 1 ...............................................................................................................................................32
Span 2 ...............................................................................................................................................33
RF (Response Factor).................................................................................................................. 33
Detection Units.......................................................................................................................... 34
Measurement Cycle ................................................................................................................... 35
Alarms....................................................................................................................................... 35

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Alarm 1..............................................................................................................................................35
Alarm 2..............................................................................................................................................36
Alarm Brightness........................................................................................................................ 36
Alarm Pulsing............................................................................................................................. 36
Relays........................................................................................................................................ 37
Relay 1 Options.................................................................................................................................37
Relay 2 Options.................................................................................................................................37
4 –20 mA .................................................................................................................................. 37
4 –20 mA Enable/Disable.................................................................................................................37
4 - 20mA Range.................................................................................................................................38
Modbus Address........................................................................................................................ 38
Status Light Brightness ............................................................................................................... 38
Service Mode .......................................................................................................................... 38
Password Lock ........................................................................................................................... 39
Servicing.................................................................................................................................... 40
Cleaning the MiniPID.................................................................................................................. 41
Use of PID Lamp Cleaning Kit A-31063.............................................................................................42
Fault Diagnostics........................................................................................................................ 42
Alarm and Fault Indications..............................................................................................................42
Fault Conditions................................................................................................................................43
Manual Log................................................................................................................................ 45
Warranty ................................................................................................................................... 45
ION Science Contact Details........................................................................................................ 46

FALCO Instrument User Manual V1.2R
Unrivalled Gas Detection. Page 6 of 46 ionscience.com
Safety
Legal Notices Regarding the Safe Operation of Equipment
•Whilst every attempt is made to ensure the accuracy of the information contained in this manual, ION
Science accepts no liability for errors or omissions in the manual, or any consequences deriving from
the use of information contained herein. It is provided “as is” and without any representation, term,
condition or warranty of any kind, either expressed or implied.
•To the extent permitted by law, ION Science shall not be liable to any person or entity for any loss or
damage which may arise from the use of this manual.
•We reserve the right at any time and without any notice to remove, amend or vary any of the content
which appears in this manual.
Symbols
WARNING!
USED TO INDICATE DANGER WARNINGS WHERE THERE IS A RISK OF INJURY OR
DEATH.
Caution
Used to indicate a caution where there is a risk of damage to equipment.
Information
Important information or useful hints about usage.
Recycling
Recycle all packaging.
WEEE Regulations
Ensure that waste electrical equipment is disposed of correctly.
Warnings, Cautions and Information notifications
The following Cautions apply to the product described in this manual.
Inadequate performance of the gas detection equipment described in this manual
may not necessarily be self-evident and consequently equipment must be
regularly inspected and maintained.
ION Science recommends that personnel responsible for equipment use institute
a regime of regular checks to ensure it performs within calibration limits, and that
a record be maintained which logs calibration check data.
The equipment should be used in accordance with the safety standards and
installation instructions given in this manual, and in compliance with local safety
standards.

FALCO Instrument User Manual V1.2R
Unrivalled Gas Detection. Page 7 of 46 ionscience.com
Protect the PID sensor from exposure to silicone vapours as this may foul the
windows of the lamps and reduce response to some gases. This can usually be
remedied by polishing the lamp window with alumina powder.
Do not use abrasive or chemical detergents to clean the Falco instrument as this
may reduce the antistatic properties of the materials used, clean it using a damp
cloth only.
The Falco must not be exposed to atmospheres known to have an adverse effect
on Thermoplastic Elastomers or Polycarbonate.
Outside the items covered in this manual, the Falco must be serviced in a Non-
Hazardous environment and by ION Science Ltd authorised service centres only.
Substitution of components may impair intrinsic safety.
Ingress Protection: Continuous exposure to wet weather conditions should be
limited to less than one day and harsh water spray conditions should be avoided.
Proper Use: If the equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be impaired.
The following Warnings, Cautions and Information notifications appear later in this manual where they are
applicable.
IF AN ALARM STATE IS TRIGGERED THE USER SHOULD LEAVE THE HAZARDOUS
ENVIRONMENT AND ACT IN ACCORDANCE WITH NATIONAL SAFETY
REGULATIONS.
THE CLEANING COMPOUND CONTAINS ALUMINIUM OXIDE AS A VERY FINE
POWER. THIS MAY CAUSE IRRITATION OF RESPIRATORY TRACT AND EYES.
(CAS Number 1344-28-1).
Internal components must be handled with clean hands and clean tools. The lamp
is fragile. Handle with great care. Never touch the window and do not drop.
Never refit a damaged Lamp.
The instrument MUST be re-calibrated after fitting a replacement or cleaned
Lamp.
The Falco has been designed to be used in hazardous environments

FALCO Instrument User Manual V1.2R
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Important note: Always check the calibration in normal running before use by
carrying out a bump test. Apply the same Zero and SPAN gas used to calibrate and
ensure the correct readings are displayed.
Disposal
•The equipment does not include any toxic materials, but if it has been contaminated by toxic
materials, then exercise due care and follow the appropriate regulations when disposing.
•Always adhere to local regulations and procedures when disposing of the equipment.
•Ion Science Ltd offers a take back service. Please contact us for more information.
RECYCLING
Recycle all Packing.
WEEE REGULATIONS
Ensure that all waste electrical equipment is disposed of correctly.

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Unrivalled Gas Detection. Page 9 of 46 ionscience.com
Certification FTZÚ

FALCO Instrument User Manual V1.2R
Unrivalled Gas Detection. Page 10 of 46 ionscience.com
Declaration of Conformity