ION BLOCK ROCKER FLASH User manual

Confidential ION Audio Service Manual
ION Audio
Block Rocker Flash
[iPA82]
Service Manual
v1.0
2017-12-15
The information in this document contains privileged and confidential information. It is
intended only for the use of those authorized by ION Audio. If you are not the authorized,
intended recipient, you are hereby notified that any review, dissemination, distribution or
duplication of this document is strictly prohibited. If you are not authorized, please
contact ION Audio and destroy all copies of this document. You may contact ION Audio
at [email protected].
© Copyright ION Audio
ATTENTION!
This document contains sensitive proprietary information.
All recipients must have a current non-disclosure agreement
on file with ION Audio.
Do not make illegal copies of this document.

Confidential ION Audio Service Manual
Preface
This document is intended to assist the service technician in the operation, maintenance and
repair of the ION Audio device. Together with the User Reference Manual, this document provides
a complete description of the functionality and serviceability of the Device. Any comments or
suggestions you may have pertaining to the document are welcome and encouraged.
Read This!
In addition to any purchase price that ION Audio may charge as consideration for ION Audio
selling or otherwise transferring this service manual (“Manual”) to you, if you are not a service and
repair facility (“Service Center”) authorized by ION Audio in writing to be an authorized Service
Center, ION Audio sells or transfers the Manual to you on the following terms and conditions:
Only Service Centers authorized by ION Audio in writing are authorized to perform service and
repairs covered by an ION Audio warranty (if any), and transfer of the Manual to you does not
authorize you to be an authorized Service Center. Therefore, if you perform, or if the Manual is used
to perform, any service or repairs on any ION Audio product or part thereof, any and all warranties
of ION Audio as to that product and any service contract with ION Audio for that product shall be
voided and shall no longer apply for such product, even if your services or repairs were done in
accordance with the Manual.
All service or repairs done by you or with reference to the Manual shall be solely your responsibility,
and ION Audio shall have no liability for any such repairs or service work. All such service or repairs
are performed at the sole risk of the person performing the service or repairs. You agree that all
such work will be performed in a competent, professional and safe manner at all times and to
indemnify and fully hold ION Audio and its successors and assigns harmless in the event of any
failure to so perform.
Your purchase of the Manual shall be for your own ultimate use and shall not be for purposes of
resale or other transfer.
As the owner of the copyright to the Manual, ION Audio does not give you the right to copy the
Manual, and you agree not to copy the Manual without the written authorization of ION Audio.
ION Audio has no obligation to provide to you any correction of, or supplement to, the Manual, or
any new or superseding version thereof.
ION Audio shall have the right to refuse to sell or otherwise transfer repair parts or materials to you in
its sole discretion. You shall not use, sell or otherwise transfer spare or replacement parts supplied by
ION Audio to you (i) to repair or be used in products manufactured for or by third parties or (ii) to
any third parties for any purpose.
You shall not make any warranties or guarantees with respect to the products of ION Audio or the
use thereof on behalf of ION Audio or in your own name.
The foregoing describes the entire understanding related to sale or transfer of the Manual to you,
and no other terms shall apply unless in a writing signed by an authorized representative of ION
Audio.
All Trademarks are property of their respective companies.

Confidential ION Audio Service Manual
Warnings
TO REDUCE THE RISK OF ELECTRIC SHOCK OR FIRE, DO NOT EXPOSE THIS PRODUCT TO
WATER OR MOISTURE.
The arrowhead symbol on a lightning flash inside a triangle is intended to
alert the user to the presence of uninsulated “dangerous voltage” within the
enclosed product which may be of sufficient magnitude to constitute a risk
of electric shock to persons.
The exclamation point inside a triangle is intended to alert the user to the
presence of important operating, maintenance and servicing instructions in
the literature which accompanies the product.
REPAIR BY ANY PERSON OR ENTITY OTHER THAN AN AUTHORIZED ION AUDIO SERVICE
CENTER WILL VOID THE ION AUDIO WARRANTY.
PROVISION OF THIS MANUAL DOES NOT AUTHORIZE THE RECIPIENT TO COMPETE WITH ANY
ION AUDIO DISTRIBUTOR OR AUTHORIZED REPAIR SERVICE CENTER IN THE PROVISION OF
REPAIR SERVICES OR TO BE OR MAKE REPAIRS AS AN AUTHORIZED SERVICE CENTER.
ALL REPAIRS DONE BY ANY ENTITY OTHER THAN AN AUTHORIZED ION AUDIO SERVICE
CENTER SHALL BE SOLELY THE RESPONSIBILITY OF THAT ENTITY, AND ION AUDIO SHALL HAVE
NO LIABILITY TO THAT ENTITY OR TO ANY OTHER PARTY FOR ANY REPAIRS BY THAT ENTITY.
Regarding the Power Supply Fuse
Caution: The product under service may employ the use of a
replaceable fuse. Danger of fire or electrocution if fuse is
incorrectly replaced. Replace with only the same type or
equivalent type recommended by the equipment manufacturer.
Regarding the Internal Battery
Caution: The product under service may employ the use of a
internal battery. Danger of explosion if battery is incorrectly
replaced. Replace only with the same or equivalent type
recommended by the manufacturer. Dispose of used batteries
according to the manufacturer’s instruction.

Confidential ION Audio Service Manual
Safety Instructions
Carefully read the applicable items of the operating instructions and these safety suggestions
before using this product. Use extra care to follow the warnings written on the product itself and in
the operating instructions. Keep the operating instructions and safety suggestions for reference in
the future.
1. Power Source. The product should only be connected to a power supply which is described
either in the operating instructions or in markings on the product.
2. Power Cord Protection. AC power supply cords should be placed such that no one is likely to
step on the cords and such that nothing will be placed on or against them.
3. Periods of Non-use. If the product is not used for any significant period of time, the product’s
AC power supply cord should be unplugged from the AC outlet.
4. Foreign Objects and Liquids. Take care not to allow liquids to spill or objects to fall into any
openings of the product.
5. Water or Moisture. The product should not be used near any water or in moisture.
6. Heat. Do not place the product near heat sources such as stoves, heat registers, radiators or
other heat producing equipment.
7. Ventilation. When installing the product, make sure that the product has adequate ventilation.
Improperly ventilating the product may cause overheating, which may damage the product.
8. Mounting. The product should only be used with a rack which the manufacturer recommends.
The combination of the product and rack should be moved carefully. Quick movements,
excessive force or uneven surfaces may overturn the combination which may damage the
product and rack combination.
9. Cleaning. The product should only be cleaned as the manufacturer recommends.
10. Service. The user should only attempt the limited service or upkeep specifically described in
the operating instructions for the user. For any other service required, the product should be
taken to an authorized service center as described in the operating instructions.
11. Damage to the Product. Qualified service personnel should service the unit in certain situations
including without limitation when:
a. Liquid has spilled or objects have fallen into the product,
b. The product is exposed to water or excessive moisture,
c. The AC power supply plug or cord is damaged,
d. The product shows an inappropriate change in performance or does not operate
normally, or
e. The enclosure of the product has been damaged.

Bill of Materials (BOM)
Code component name Spec Qty
DR001779 RoHS:IPA82 assembly IPA82 ASSY 1
10520174 shim T=1.5mm,V1.0 1
10530036 iron prop DN-MB6036,L=12mm 3
10530091 iron prop DN-MB6084,L=11.5,ROHS,V1.0 2
13110033 switching power supply AN-T90034,100-240VAC,50/60Hz,16.5VDC,4.1A 1
16010449 winding displacement AN-W4320,7P,24#,UL1007,550mm 1
16040956 plug AN-W4516,2P,22#,UL1007,420mm 2
16040957 plug AN-W4517,2P,20#,UL1007,200mm 1
16120133 patch plug AN-WE133,22#,UL1007,200mm 1
20020162 top panel DN-PC2111,ABS,UL94V-0,ROHS,V1.0 1
20320025 handle DN-PE2025,ABS,80%,UL94V-0,blk,MT11020,ROHS,V1.0 2
20360099 plastic sheet DN-PE6054,ABS,80%,UL94V-0,blk,ROHS,V1.0 2
20410119 button DN-PEB075,(3),ABS,80%,blk,ROHS,V1.0 6
20410121 button DN-PEB076,(2),ABS,80%,blk,ROHS,V1.1 1
20440059 spacer support UBD-1,NYLON66(94V-0) 1
20460013 fixed button KY-CLT-2 1
30060095 foam 10*1000*1mm,EVA1030 3
30090002 bunch 2.5*80mm,blk 4
30110004 gasket IPA76C,T=1mm,Φ3.5*Φ12mm,ROHS.V1.0 10
40010038 power socket AN-J0138,DB-14-F,3P 1
60100016 wireless IPA23,AM wireless,AM-D8x100mm-85TS-M7 1
70010046 whole tooth screw M3*6mm,D6mm 5
70010048 whole tooth screw AN-C10048,M3*6mm,D5.5mm 5
70010088 whole tooth screw Φ3*8mm,D5.5mm 5
70010111 whole tooth screw Φ3*10mm,D5.5mm 10
70010337 whole tooth screw Φ2.6*8mm,D4.5mm 8
70010576 whole tooth screw Φ3*6mm,D7.5mm 2
70010605 whole tooth screw Φ2.6*7mm,D4.5mm 2
70070031 hex bolt Φ9*M5*8mm 1
CR011087 RoHS:IPA82 MAIN board IPA82 MAIN ASSY 1
60210035 moudle IPA76S,AIROHA bluetooth moudle,B426-AB1511,(Explorer),V1.0 1
CR011089 RoHS:IPA82 LED03 IPA82 LED03 ASSY 1
CR011091 RoHS:IPA82 LED01 IPA82 LED01 ASSY 1
CR011093 RoHS:IPA82 LED02 IPA82 LED02 ASSY 1
DR001723 RoHS:IPA29 FM IPA29 FM wireless ASSY 1
ER000643 RoHS:IPA82 packing components IPA82 packing ASSY 1
10360022 corner protection DN-ME1017,DN-ME1016,SPCC,T=0.8mm,V1.0 8
10410191 grill DN-ME5146,SPCC,T=0.8mm,V1.0 1
10520106 tuckle JD180D 2
10520185 wireless 265*15mm,T=0.3mm,V1.1 1
16040929 plug AN-W4489,2P,18#,UL1015,L=450mm 1
16040961 plug AN-W4521,1P,18#,UL1015,750mm 1
16040962 plug AN-W4522,18#,UL1015,750mm 1
16120137 patch plug AN-WE137,1P,UL1007,18#,200mm 1
16120138 patch plug AN-WE138,1P,UL1007,18#,160mm 2
16140115 electronic beam 18#,UL1007,L=350mm 1
16140116 electronic beam 18#,UL1007,10+350+10mm 1
17050013 Non-polar capacitors 4.7uF/50V,±20%,-40/+85Ԩ,Φ6*17mm 1
20110149 lens DN-PL1117,grill,PC+silicon,V1.0 1
20110154 lens DN-PL1122,PC,V1.0 1
20210156 knob DN-PN2115,ABS,80%,blk,11010,ROHS,V1.0 2
20660042 mound layer DN-PC6038,(1),ABS,80%,blk,MT11O20,V1.1 1

20660043 mound layer DN-PC6037,(2),ABS,80%,blk,MT11020,V1.1 1
20660044 knob DN-PC6036,(3),ABS,80%,blk,MT11020,V1.1 1
21010555 wood carton MDF,T=9MM,PVC,CARB,V1.0 1
22011058 manual ION,safety manual,V15.1 1
22011082 manual IPA82,english manual,V1.0 1
22050006 drying agent DMT,SGS 1
23010533 packing bag （290+390）*750*0.1mm,V1.1 1
23010562 packing bag PE,120*280*0.06mm,V1.0 1
23010563 packing bag PE,160*260*0.025mm，V1.0 1
23020262 polyron IPA76C,EPS,510*340*100mm,V1.0 2
23031436 carton IPA82,A=A,T=6.5mm,502*365*556mm,V1.0 1
23070029 pearl wool LGA8,500*350*2mm,V1.0 2
23090658 giftbox 300+C3+C3,487*352*533mm,T=6mm,V1.0 1
23100092 inner box 250g+CE,270*65*60mm.V1.0 1
30060079 foam 50*150*5mm 6
30060095 foam 10*1000*1mm,EVA1030 3
30060116 foam 4.5*2360*4.2mm,EVAE1030 1
30060423 foam EVA1030,blk,288.5*6*1mm,T=1mm,V1.0 1
30060424 foam EVA1030,blk,(2),315*6*1mm,V1.0 2
30060489 foam 5*300*2mm,EVA1030,V1.0 3
30090002 beam 2.5*80mm,blk 3
30150142 draw bar 295*88mm,V1.0 1
30150143 double faced adhesive tape V1.0 1
30150163 net 329*304mm 1
54110043 lens DN-PL1122,PC,V1.0 1
60190154 battery AN-E1909,PL7-12,12VDC,7Ah 1
70010057 whole tooth screw Φ3*6mm,D5.5mm 3
70010151 whole tooth screw Φ3*15mm,D5.5mm 4
70010168 whole tooth screw M3*21mmD6mm 6
70010236 whole tooth screw Φ4*16mm,D7mm, 4
70010237 whole tooth screw M4*16mm,D9mm 4
70010300 whole tooth screw AN-C10300,M5*25mm,D9mm 4
70010331 whole tooth screw Φ2.6*6mm,D4.5mm 19
70010556 whole tooth screw Φ2.6*6mm,D7.0mm 8
70010678 whole tooth screw Φ3*13mm,D5.5mm 5
70010848 whole tooth screw Φ3.5*15mm,D7mm 5
70010849 whole tooth screw Φ3.5*15mm,(2mm),D7mm, 24
70010855 whole tooth screw Φ4*25mm,D9mm 2
80130046 8"woofer AN-LD40,4ohm,50W,HH160811002 1
80320004 3"tweeter 4ohm,10W,LF-YA100F60CXXB-0410-01 1
90021443 serial label IPA82,64*13mm,V1.0 4
90041568 bar code label IPA82,38*26mm,V1.0 1
90080001 destination label GA0/GA1/GA2 3
90220078 label ALESIS,30*30mm,PANTONE 361C,V1.0 1
90220502 label IPA27,46*8mm,V1.1 1
90250038 CARB label ION,78*23mm,V1.0 1
90270012 date label 13*6mm,V1.1 1
GR000706 RoHS:IPA82 option items IPA82 packing option items ASSY 1
22150003 service card ION,V1.2 1
90041569 codebar label IPA82,76*50mm,V1.0 1
90200056 mark label BLACK&361C,Φ30mm,V1.0 1
90200071 mark label green label 1

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