ION iPICS2GO User manual

Confidential ION Audio Service Manual
ION Audio
iPICS2GO
[iSC31]
Service Manual
v1.0
2012.04.17
The information in this document contains privileged and confidential information. It is intended
only for the use of those authorized by ION Audio. If you are not the authorized, intended
recipient, you are hereby notified that any review, dissemination, distribution or duplication of this
document is strictly prohibited. If you are not authorized, please contact ION Audio and destroy
all copies of this document. You may contact ION Audio at [email protected].
Copyright ION Audio
ATTENTION!
THIS DOCUMENT CONTAINS SENSITIVE
PROPRIETARY INFORMATION.
ALL RECIPIENTS MUST HAVE A CURRENT
NON-DISCLOSURE AGREEMENT ON FILE
WITH ION AUDIO.
DO NOT MAKE ILLEGAL
COPIES OF THIS DOCUMENT

Confidential ION Audio Service Manual
PREFACE
This document is intended to assist the service technician in the operation, maintenance and
repair of the ION Audio device. Together with the User Reference Manual, this document
provides a complete description of the functionality and serviceability of the Device. Any
comments or suggestions you may have pertaining to the document are welcome and
encouraged.
READ THIS!
In addition to any purchase price that ION Audio may charge as consideration for ION Audio
selling or otherwise transferring this service manual (“Manual”) to you, if you are not a service and
repair facility (“Service Center”) authorized by ION Audio in writing to be an authorized Service
Center, ION Audio sells or transfers the Manual to you on the following terms and conditions:
Only Service Centers authorized by ION Audio in writing are authorized to perform service and
repairs covered by an ION Audio warranty (if any), and transfer of the Manual to you does not
authorize you to be an authorized Service Center. Therefore, if you perform, or if the Manual
is used to perform, any service or repairs on any ION Audio product or part thereof, any
and all warranties of ION Audio as to that product and any service contract with ION Audio
for that product shall be voided and shall no longer apply for such product, even if your
services or repairs were done in accordance with the Manual.
All service or repairs done by you or with reference to the Manual shall be solely your
responsibility, and ION Audio shall have no liability for any such repairs or service work. All such
service or repairs are performed at the sole risk of the person performing the service or
repairs. You agree that all such work will be performed in a competent, professional and safe
manner at all times and to indemnify and fully hold ION Audio and its successors and assigns
harmless in the event of any failure to so perform.
Your purchase of the Manual shall be for your own ultimate use and shall not be for purposes of
resale or other transfer.
As the owner of the copyright to the Manual, ION Audio does not give you the right to copy the
Manual, and you agree not to copy the Manual without the written authorization of ION Audio.
ION Audio has no obligation to provide to you any correction of, or supplement to, the Manual, or
any new or superseding version thereof.
ION Audio shall have the right to refuse to sell or otherwise transfer repair parts or materials to
you in its sole discretion. You shall not use, sell or otherwise transfer spare or replacement parts
supplied by ION Audio to you (i) to repair or be used in products manufactured for or by third
parties or (ii) to any third parties for any purpose.
You shall not make any warranties or guarantees with respect to the products of ION Audio or the
use thereof on behalf of ION Audio or in your own name.
The foregoing describes the entire understanding related to sale or transfer of the Manual to you,
and no other terms shall apply unless in a writing signed by an authorized representative of ION
Audio.
All Trademarks are property of their respective companies.

Confidential ION Audio Service Manual
WARNINGS
TO REDUCE THE RISK OF ELECTRIC SHOCK OR FIRE, DO NOT EXPOSE
THIS PRODUCT TO WATER OR MOISTURE.
The arrowhead symbol on a lightning flash inside a triangle is
intended to alert the user to the presence of uninsulated "dangerous
voltage" within the enclosed product which may be of sufficient
magnitude to constitute a risk of electric shock to persons.
The exclamation point inside a triangle is intended to alert the user
to the presence of important operating, maintenance and servicing
instructions in the literature which accompanies the product.
REPAIR BY ANY PERSON OR ENTITY OTHER THAN AN AUTHORIZED ION
AUDIO SERVICE CENTER WILL VOID THE ION AUDIO WARRANTY.
PROVISION OF THIS MANUAL DOES NOT AUTHORIZE THE RECIPIENT TO
COMPETE WITH ANY ION AUDIO DISTRIBUTOR OR AUTHORIZED REPAIR
SERVICE CENTER IN THE PROVISION OF REPAIR SERVICES OR TO BE
OR MAKE REPAIRS AS AN AUTHORIZED SERVICE CENTER.
ALL REPAIRS DONE BY ANY ENTITY OTHER THAN AN AUTHORIZED ION
AUDIO SERVICE CENTER SHALL BE SOLELY THE RESPONSIBILITY OF
THAT ENTITY, AND ION AUDIO SHALL HAVE NO LIABILITY TO THAT
ENTITY OR TO ANY OTHER PARTY FOR ANY REPAIRS BY THAT ENTITY.
Regarding the Power Supply Fuse
CAUTION: The product under service may employ the use of a
replaceable fuse. Danger of fire or electrocution if fuse is incorrectly
replaced. Replace with only the same type or equivalent type
recommended by the equipment manufacturer.
Regarding the Internal Battery
CAUTION: The product under service may employ the use of a
internal battery. Danger of explosion if battery is incorrectly
replaced. Replace only with the same or equivalent type
recommended by the manufacturer. Dispose of used batteries
according to the manufacturer's instruction.

Confidential ION Audio Service Manual
Safety Instructions
Carefully read the applicable items of the operating instructions and these safety suggestions
before using this product. Use extra care to follow the warnings written on the product itself and in
the operating instructions. Keep the operating instructions and safety suggestions for reference in
the future.
1. Power Source. The product should only be connected to a power supply which is described
either in the operating instructions or in markings on the product.
2. Power Cord Protection. AC power supply cords should be placed such that no one is likely to
step on the cords and such that nothing will be placed on or against them.
3. Periods of Non-use. If the product is not used for any significant period of time, the product's
AC power supply cord should be unplugged from the AC outlet.
4. Foreign Objects and Liquids. Take care not to allow liquids to spill or objects to fall into any
openings of the product.
5. Water or Moisture. The product should not be used near any water or in moisture.
6. Heat. Do not place the product near heat sources such as stoves, heat registers, radiators or
other heat producing equipment.
7. Ventilation. When installing the product, make sure that the product has adequate
ventilation. Improperly ventilating the product may cause overheating, which may damage the
product.
8. Mounting. The product should only be used with a rack which the manufacturer
recommends. The combination of the product and rack should be moved carefully. Quick
movements, excessive force or uneven surfaces may overturn the combination which may
damage the product and rack combination.
9. Cleaning. The product should only be cleaned as the manufacturer recommends.
10. Service. The user should only attempt the limited service or upkeep specifically described in
the operating instructions for the user. For any other service required, the product should be
taken to an authorized service center as described in the operating instructions.
11. Damage to the Product. Qualified service personnel should service the unit in certain
situations including without limitation when:
a. Liquid has spilled or objects have fallen into the product,
b. The product is exposed to water or excessive moisture,
c. The AC power supply plug or cord is damaged,
d. The product shows an inappropriate change in performance or does not operate
normally, or
e. The enclosure of the product has been damaged.

建立日期:至
制表日期:2012/04/17 修改日期:至
主件品号 阶次序号 元件品号 品名规格单位 组成用
量
插件位置1
IPHS0001ION100 0 IPHS0001ION100iphoneScannerISV00 ISV00 PCS 0
...3 0050 046‐032965RA200 iphoneScannerMTB‐Battery2PIN端子线 规格:一端公座pitch=1.25mm,一端上锡，L=96.5mm黑色26AWG_
黑色30AWG PCS 1
...3 0060 046‐032165R0200 iphoneScannerMTB‐LED2PIN端子线 规格:一端公座pitch=1.25mm,一端上锡，L=165mm黑色26AWG_
黑色30AWG PCS 1
...3 0070 555‐IS1MTBRD00A iphoneScannerMTBPCB'A DIPV0A PCS 1
....4 0010 287‐030000R000A 自锁开关 规格:JH‐5.8*5.8平头 东莞亚豪 PCS 1 SW1
....4 0020 555‐IS1MTBRD10A iphoneScannerMTBPCB'A SMDV0A PCS 1
.....5 0010 208‐IS1MTBRD00A iphoneScannerMTBPCB 规格:2layersOSP45*35mm两面黑油 V0A PCS 1
.....5 0020 272‐322602R4320 MLCC22UFX7R16V±10%1206 ALL PCS 1 C4
.....5 0030 272‐310400R5300 MLCC0.1uFX7R16V±10%0603 ALL PCS 4 C3,C6,C7
.....5 0050 272‐310303R5100 MLCC0.01UFX5R25V±20%0603 ALL PCS 1 C1
.....5 0060 272‐347501R65A0 MLCC47UFY5V6.3V‐20%~+80%1206 ALL PCS 1 C2
.....5 0070 281‐07FB06R0102 磁珠120Ω@100MHZ0603_FBMX‐XX‐160808‐121‐TAll PCS 1 FB2
.....5 0080 290‐060020R0000 Conn2PINPitch:1.25mm无定位柱 卧式 ITNS‐500 PCS 2 J1,J2
.....5 0090 281‐047R3MR0200 功率电感4.7UH/±20%/L5mm ALL PCS 1 L1
.....5 0100 270‐110033R2300 Res100KΩ±5%0603 ALL PCS 1 R1
.....5 0110 270‐102033R2300 Res20KΩ±5%0603 ALL PCS 1 R2
.....5 0120 270‐106123R2301 Res6.19KΩ±5%0603 CS‐II PCS 1 R3
.....5 0130 270‐101033R2300 Res10KΩ±5%0603 ALL PCS 1 R4
.....5 0140 298‐FP9886R2462 ICDC_DCFP9886SOP‐8 LampScanner PCS 1 U1
...3 0040 020‐IS1020R000A iphoneScanner电池连接片1材质:磷铜片铆接弹簧 镀镍 PCS 1
...3 0050 020‐IS1020R001A iphoneScanner电池连接片2材质:磷铜片 镀镍 PCS 1
...3 0060 020‐IS1020R002A iphoneScanner电池连接片3材质:磷铜片铆接弹簧 镀镍 PCS 1
...3 0080 046‐032205R0200 iphoneScannerLED‐LED2PIN端子线 规格:两端线上锡，长度：210mm黑色26AWG_黑色30AWG PCS 1
建立日期:至
制表日期:2012/03/13 修改日期:至
主件品号 阶次序号 元件品号 品名规格单位 组成用
量
插件位置1
...3 0090 555‐IS1LEDRD00A iphoneScannerLEDPCB'A SMDV0A PCS 2
....4 0010 208‐IS1LEDRD00A iphoneScannerLEDPCB 规格:2layersOSP98*10mm两面白油 V0A PCS 2
....4 0020 270‐1033A3R2300 Res3.3Ω±5%0603 ALL PCS 6 R5*2,R6*2,R7*2
....4 0030 285‐3020WDR000
A
LEDSize:3020Height:1.3mm白色最大正向电
流:30mA正向电压:3.2V光强:1100色度坐
标:0.30.3FM‐3020WD
ITNS‐500 PCS 6 LED1*2,LED2*2,LED3*2
AdvancedDigitalImageCo.,Limited
多阶材料用量清单

5
5
4
4
3
3
2
2
1
1
D D
C C
B B
A A
To LED PCB
4*1.5V
The battery
Controller DC/DC
Left LED Bar
Left LED Bar
same like the left one
AGND
VIN
DGND
VCC_3.3
DGNDDGNDDGND DGNDDGND
DGND
AGND DGND
AGND
DGND
Size Document Number Rev
Date: Sheet of
DESIGNCHECK
APPROVE
Fenggang Zhen, Dongguan City,Guangdong Province
7F, Fengwei Tower,Zhengtong Rd NO.13
Iphone Scanner MTB & LED Bar V10A4
11Tuesday, February 21, 2012
< Econ >
<Name>
< Benny > Size Document Number Rev
Date: Sheet of
DESIGNCHECK
APPROVE
Fenggang Zhen, Dongguan City,Guangdong Province
7F, Fengwei Tower,Zhengtong Rd NO.13
Iphone Scanner MTB & LED Bar V10A4
11Tuesday, February 21, 2012
< Econ >
<Name>
< Benny > Size Document Number Rev
Date: Sheet of
DESIGNCHECK
APPROVE
Fenggang Zhen, Dongguan City,Guangdong Province
7F, Fengwei Tower,Zhengtong Rd NO.13
Iphone Scanner MTB & LED Bar V10A4
11Tuesday, February 21, 2012
< Econ >
<Name>
< Benny >
R5
3.3R
R5
3.3R
FB2
120R_100MHz
FB2
120R_100MHz
R3
6.19K
R3
6.19K
R7
3.3R
R7
3.3R
LED3
White
LED3
White
R1
100K
R1
100K
U2
VB
U2
VB
P1 N
2
L1 4.7uHL1 4.7uH
J1
CON4_0
J1
CON4_0
1
2
3
4
R4
10K
R4
10K
R2
20K
R2
20K
J4
CON4_0
J4
CON4_0
1
2
3
4
LED2
White
LED2
White
LED1
White
LED1
White
C7
0.1uF
C7
0.1uF
SW1
SW_KEY
SW1
SW_KEY
1 2
34
J3
CON4_0
J3
CON4_0
1
2
3
4
C6
22uF
C6
22uF
C3
0.1uF
C3
0.1uF
R6
3.3R
R6
3.3R
C5
NC
C5
NC
U1
FR9886
U1
FR9886
SS
8BS 1
EN 7
GND
4
SW 3
FB 5
VIN
2
COMP
6
C4
0.1uF
C4
0.1uF
C2
47uF
C2
47uF
C1
0.01uF
C1
0.01uF
J2
CON4_0
J2
CON4_0
1
2
3
4