ION BLOCK ROCKER BLUETOOTH User manual

Confidential ION Audio Service Manual
ION Audio
Block Rocker Max
[iPA76C2]
Service Manual
v1.0
2017-05-02
The information in this document contains privileged and confidential information. It is intended
only for the use of those authorized by ION Audio. If you are not the authorized, intended
recipient, you are hereby notified that any review, dissemination, distribution or duplication of
this document is strictly prohibited. If you are not authorized, please contact ION Audio and
destroy all copies of this document. You may contact ION Audio at suppo[email protected].
© Copyright ION Audio
ATTENTION!
This document contains sensitive proprietary
information.
All recipients must have a current non-disclosure
agreement on file with ION Audio.
Do not make illegal copies of this document.

Confidential ION Audio Service Manual
Preface
This document is intended to assist the service technician in the operation, maintenance and
repair of the ION Audio device. Together with the User Reference Manual, this document
provides a complete description of the functionality and serviceability of the Device. Any
comments or suggestions you may have pertaining to the document are welcome and
encouraged.
Read This!
In addition to any purchase price that ION Audio may charge as consideration for ION Audio
selling or otherwise transferring this service manual (“Manual”) to you, if you are not a service
and repair facility (“Service Center”) authorized by ION Audio in writing to be an authorized
Service Center, ION Audio sells or transfers the Manual to you on the following terms and
conditions:
Only Service Centers authorized by ION Audio in writing are authorized to perform service and
repairs covered by an ION Audio warranty (if any), and transfer of the Manual to you does not
authorize you to be an authorized Service Center. Therefore, if you perform, or if the Manual
is used to perform, any service or repairs on any ION Audio product or part thereof, any
and all warranties of ION Audio as to that product and any service contract with ION Audio
for that product shall be voided and shall no longer apply for such product, even if your
services or repairs were done in accordance with the Manual.
All service or repairs done by you or with reference to the Manual shall be solely your
responsibility, and ION Audio shall have no liability for any such repairs or service work. All such
service or repairs are performed at the sole risk of the person performing the service or
repairs. You agree that all such work will be performed in a competent, professional and safe
manner at all times and to indemnify and fully hold ION Audio and its successors and assigns
harmless in the event of any failure to so perform.
Your purchase of the Manual shall be for your own ultimate use and shall not be for purposes of
resale or other transfer.
As the owner of the copyright to the Manual, ION Audio does not give you the right to copy the
Manual, and you agree not to copy the Manual without the written authorization of ION Audio.
ION Audio has no obligation to provide to you any correction of, or supplement to, the Manual,
or any new or superseding version thereof.
ION Audio shall have the right to refuse to sell or otherwise transfer repair parts or materials to
you in its sole discretion. You shall not use, sell or otherwise transfer spare or replacement parts
supplied by ION Audio to you (i) to repair or be used in products manufactured for or by third
parties or (ii) to any third parties for any purpose.
You shall not make any warranties or guarantees with respect to the products of ION Audio or
the use thereof on behalf of ION Audio or in your own name.
The foregoing describes the entire understanding related to sale or transfer of the Manual to you,
and no other terms shall apply unless in a writing signed by an authorized representative of ION
Audio.
All Trademarks are property of their respective companies.

Confidential ION Audio Service Manual
Warnings
TO REDUCE THE RISK OF ELECTRIC SHOCK OR FIRE, DO NOT EXPOSE
THIS PRODUCT TO WATER OR MOISTURE.
The arrowhead symbol on a lightning flash inside a triangle is
intended to alert the user to the presence of uninsulated
“dangerous voltage” within the enclosed product which may be of
sufficient magnitude to constitute a risk of electric shock to
persons.
The exclamation point inside a triangle is intended to alert the user
to the presence of important operating, maintenance and servicing
instructions in the literature which accompanies the product.
REPAIR BY ANY PERSON OR ENTITY OTHER THAN AN AUTHORIZED ION
AUDIO SERVICE CENTER WILL VOID THE ION AUDIO WARRANTY.
PROVISION OF THIS MANUAL DOES NOT AUTHORIZE THE RECIPIENT TO
COMPETE WITH ANY ION AUDIO DISTRIBUTOR OR AUTHORIZED REPAIR
SERVICE CENTER IN THE PROVISION OF REPAIR SERVICES OR TO BE OR
MAKE REPAIRS AS AN AUTHORIZED SERVICE CENTER.
ALL REPAIRS DONE BY ANY ENTITY OTHER THAN AN AUTHORIZED ION
AUDIO SERVICE CENTER SHALL BE SOLELY THE RESPONSIBILITY OF
THAT ENTITY, AND ION AUDIO SHALL HAVE NO LIABILITY TO THAT
ENTITY OR TO ANY OTHER PARTY FOR ANY REPAIRS BY THAT ENTITY.
Regarding the Power Supply Fuse
Caution: The product under service may employ the use of a
replaceable fuse. Danger of fire or electrocution if fuse is incorrectly
replaced. Replace with only the same type or equivalent type
recommended by the equipment manufacturer.
Regarding the Internal Battery
Caution: The product under service may employ the use of a
internal battery. Danger of explosion if battery is incorrectly
replaced. Replace only with the same or equivalent type
recommended by the manufacturer. Dispose of used batteries
according to the manufacturer’s instruction.

Confidential ION Audio Service Manual
Safety Instructions
Carefully read the applicable items of the operating instructions and these safety suggestions
before using this product. Use extra care to follow the warnings written on the product itself and
in the operating instructions. Keep the operating instructions and safety suggestions for
reference in the future.
1. Power Source. The product should only be connected to a power supply which is
described either in the operating instructions or in markings on the product.
2. Power Cord Protection. AC power supply cords should be placed such that no one is likely
to step on the cords and such that nothing will be placed on or against them.
3. Periods of Non-use. If the product is not used for any significant period of time, the
product’s AC power supply cord should be unplugged from the AC outlet.
4. Foreign Objects and Liquids. Take care not to allow liquids to spill or objects to fall into
any openings of the product.
5. Water or Moisture. The product should not be used near any water or in moisture.
6. Heat. Do not place the product near heat sources such as stoves, heat registers, radiators
or other heat producing equipment.
7. Ventilation. When installing the product, make sure that the product has adequate
ventilation. Improperly ventilating the product may cause overheating, which may damage
the product.
8. Mounting. The product should only be used with a rack which the manufacturer
recommends. The combination of the product and rack should be moved carefully. Quick
movements, excessive force or uneven surfaces may overturn the combination which may
damage the product and rack combination.
9. Cleaning. The product should only be cleaned as the manufacturer recommends.
10. Service. The user should only attempt the limited service or upkeep specifically described in
the operating instructions for the user. For any other service required, the product should be
taken to an authorized service center as described in the operating instructions.
11. Damage to the Product. Qualified service personnel should service the unit in certain
situations including without limitation when:
a. Liquid has spilled or objects have fallen into the product,
b. The product is exposed to water or excessive moisture,
c. The AC power supply plug or cord is damaged,
d. The product shows an inappropriate change in performance or does not operate
normally, or
e. The enclosure of the product has been damaged.

Bill of Materials (BOM)
Part # Part Name Specification Qty
CR010985 IPA76C2 LED IPA76C2 LED ASSY 1
10520174 shim lower carbon steel T=1.5mm,V1.0 1
10520219 copper foil Red copper,180*40*0.03mm,V1.0 1
10530036 Iron prop DN-MB6036 3
10530091 Iron prop DN-MB6084,ROHS,V1.0 2
12030044 rocker switching AN-S343,RS601D,6A/250V 1
13110024 Switching power supply AN-T90024,WJ68W-165410,100-240VAC,16.5V/4.1A 1
16040955 plug wire AN-W4515,2P,22#,UL1617,130mm 1
16040956 plug wire AN-W4516,2P,22#,UL1007,420mm 2
16041016 plug wire AN-W4577,16#,UL1015,100mm 1
16041017 plug wire AN-W4578,2P,20#,UL1007,180mm 1
16050255 shielded wire AN-W5252,UL1533/26#,UL1007/#22,100mm 1
16060105 Ground wire AN-W702,18#,UL1015,150mm 1
16120133 plug wire AN-WE133,22#,UL1007,200mm 1
16141101 plug wire 22#,UL1007,L=80mm 1
19020014 glass fuse 522,1A/250V,Φ5*20mm 1
20320025 Handle DN-PE2025,ABS,UL94V-0ROHS,V1.0 2
20360099 EVA sheet DN-PE6054,ABS,UL94V-0,ROHS,V1.0 2
20410119 Buttorn DN-PEB075,(3),ABS,ROHS,V1.0 6
20410121 Buttorn DN-PEB076,(2),ABS,ROHS,V1.1 1
20440059 Buttorn UBD-1,NYLON66(94V-0) 1
20460013 fixed button KY-CLT-2 1
24100053 magnet ring V180174T 2
30060163 form 10*1000*1mm 2
30060227 form 12*1000*2.0mm 0.6
30090002 bunch 2.5*80mm 5
30110004 gasket IPA76C,T=1mm,Φ3.5*Φ12mm,ROHS.V1.0 2
40010038 power socket AN-J0138,DB-14-F,3P 1
60100016 wire IPA23,AMwire,AM-D8x100mm-85TS-M7 1
60100024 wire 2.4G,2DBi,ROHS 1
60190175 FM wire ￠9.5*220mm,V1.1 1
70010046 screw M3*6mm 5
70010048 screw AN-C10048,M3*6mm 5
70010088 screw Φ3*8mm 9
70010111 screw Φ3*10mm 10
70010337 screw Φ2.6*8mm 8
70010576 screw Φ3*6mm 2
70010605 screw Φ2.6*7mm 2
70070031 hex nut Φ9*M5*8mm 1
CR010981 IPA76C2 MAIN IPA76C2 MAIN ASSY 1
60210077 module IPA76C2,CSR,JS-BTM8605,Block Rocker Max,V1.0 1
CR010983 IPA76C2 AMP IPA76C2 AMP ASSY 1
54020109 top cover DN-PC2111,ABSJP,V1.0 1
54020110 top cover DN-PC2111,ABS,EU,V1.0 1
54020111 top cover DN-PC2111,ABS,US,V1.0 1
10410171 grill DN-ME5126,SPCC,T=0.8mm,V1.0 1
10520106 trundle JD180D 2
10520185 wire 265*15mm,T=0.3mm,V1.1 1
16040929 plug wire AN-W4489,2P,18#,UL1015,L=450mm 1
16040961 plug wire AN-W4521,1P,18#,UL1015,750mm 1

16040962 plug wire AN-W4522,18#,UL1015,750mm 1
16120137 plug wire AN-WE137,1P,UL1007,18#,200mm 1
16141043 plug wire 1P,22#,UL1007,L=350mm 1
16141044 plug wire 1P,22#,UL1007,L=350mm 1
16150041 3.5 plug wire AN-W1540,UL2547,26#,610mm 1
17050074 electrolytic capacitor 6.8uF/50V,±10%,-40/+85℃,Φ6*17mm 1
20110139 Lens DN-PL1108,PC+silicon 2
20110140 Lens DN-PL1109,V1.0 1
20210156 cap DN-PN2115,ABSROHS,V1.0 2
20300115 pad TPU,ROHS,V1.0 2
20310041 bead DN-PE1025,TPU,ROHS,V1.0 8
20660042 bar DN-PC6038,(1),ABS,V1.1 1
20660043 bar DN-PC6037,(2),ABS,V1.1 1
20660044 bar DN-PC6036,(3),ABS,V1.1 1
21010541 wood box DN-X10226,MDF,T=9mm,CARB,V1.1 1
22011016 Introductions ION,V15.0 1
22011041 Introductions IPA76C2,V1.1 1
22050006 desiccant DMT,SGS 1
23010533 packing bag （290+390）*750*0.1mm,V1.1 1
23010562 packing bag PE,120*280*0.06mm,V1.0 1
23010563 packing bag PE,160*260*0.025mm，V1.0 1
23020262 polyron IPA76C,EPS,510*340*100mm,V1.0 2
23031412 outer box IPA76C2,A=A,T=6.5mm,502*365*556mm,V1.0 1
23070029 PE form LGA8,500*350*2mm,V1.0 2
23090633 gift box IPA76C2,300G+C3+C3,T=6mm,487*352*533mmV1.
0
1
23100092 Innerr box CE,270*65*60mm.V1.0 1
24100054 magnet ring V180177T 1
30060095 form 10*1000*1mm,EVA1030 2.4
30060227 form 12*1000*2.0mm,EVAE1030 0.6
30060423 form EVA1030,288.5*6*1mm,T=1mm,V1.0 1
30060424 form EVA1030,(2),315*6*1mm,V1.0 2
30060452 form 50*270*5mm,V1.0 2
30090002 bunch 2.5*80mm 3
30150142 draw bar 295*88mm,V1.0 1
30150143 Double adhesive 3M(9495),V1.0 1
54110035 Lens DN-PL1109,PC,print Pantone Cool Gray 6 C,V1.0 1
60090030 MIC AN-E0926,PM-353 print ION,ROHS 1
60190172 Battery AN-E1920,RT1290,12VDC,9Ah 1
60190173 FM wire UL1007,22# 1
70010098 screw Φ3*8mm 3
70010151 screw Φ3*15mm 10
70010236 screw Φ4*16mm 4
70010237 screw M4*16mm 4
70010300 screw AN-C10300,M5*25mm 4
70010691 screw M4*26mm 6
70010855 screw Φ4*25mm 2
70010868 screw Φ3.5*13mm 29
80130042 8"woofer AN-LD36,50W,2ohm 1
80320002 3"tweeter 10W,2ohm 1
90021386 bar paper IPA76C2,64*13mm,V1.0 4
90041523 bar code paper IPA76C2,38*26mm,V1.0 2
90060137 safety label 82*50mm,V1.0 1
90080001 desitination label GA0/GA1/GA2 3

90200056 label tags BLACK&361C,Φ30mm,V1.0 1
90220078 special sticker ALESIS,30*30mm,PANTONE 361C,V1.0 1
90220431 special sticker 40.5*6.5mm,V1.0 1
90220502 special sticker IPA27,46*8mm,V1.1 1
90250038 CARB tags ION,,78*23mm,V1.0 2
90270012 date tags 13*6mm,V1.1 1
GR000676 RoHS:IPA76C2 packing option IPA76C2 ASSY 1
16070013 Power supply AN-W915,3C,18#,SVT,1830mm,American 1
16070017 Power supply AN-W920,3C,1.0mm2,H05VV-F,1830mm 1
16070050 Power supply AN-W953,3G,0.75mm2,H05VV-F,1830mm 1
16070073 Power supply AN-W976,3C,0.75mm2,VCTF,1830mm 1
16070080 Power supply AN-W982,3C,0.75mm2,H05VV-F,1830mm,Austrilia 1
16070140 Power supply AN-W1038,3G,0.75mm2,H05VV-F,1830mm,Isreal 1
16070141 Power supply AN-W1039,3G,0.75mm2,H05VV-F,1830m,Swaziland 1
22150001 service card ION,V1.1 1
90041522 bar code paper IPA76C2,76*50mm,V1.0 1
90200071 label Blue paper 1