ION DUO DECK User manual

Confidential ION Audio Service Manual
ION Audio
DUO DECK
[iT34]
Service Manual
v1.0
2012.05.18
The information in this document contains privileged and confidential information. It is intended
only for the use of those authorized by ION Audio. If you are not the authorized, intended
recipient, you are hereby notified that any review, dissemination, distribution or duplication of this
document is strictly prohibited. If you are not authorized, please contact ION Audio and destroy
all copies of this document. You may contact ION Audio at [email protected].
Copyright ION Audio
ATTENTION!
THIS DOCUMENT CONTAINS SENSITIVE
PROPRIETARY INFORMATION.
ALL RECIPIENTS MUST HAVE A CURRENT
NON-DISCLOSURE AGREEMENT ON FILE
WITH ION AUDIO.
DO NOT MAKE ILLEGAL
COPIES OF THIS DOCUMENT

Confidential ION Audio Service Manual
PREFACE
This document is intended to assist the service technician in the operation, maintenance and
repair of the ION Audio device. Together with the User Reference Manual, this document
provides a complete description of the functionality and serviceability of the Device. Any
comments or suggestions you may have pertaining to the document are welcome and
encouraged.
READ THIS!
In addition to any purchase price that ION Audio may charge as consideration for ION Audio
selling or otherwise transferring this service manual (“Manual”) to you, if you are not a service and
repair facility (“Service Center”) authorized by ION Audio in writing to be an authorized Service
Center, ION Audio sells or transfers the Manual to you on the following terms and conditions:
Only Service Centers authorized by ION Audio in writing are authorized to perform service and
repairs covered by an ION Audio warranty (if any), and transfer of the Manual to you does not
authorize you to be an authorized Service Center. Therefore, if you perform, or if the Manual
is used to perform, any service or repairs on any ION Audio product or part thereof, any
and all warranties of ION Audio as to that product and any service contract with ION Audio
for that product shall be voided and shall no longer apply for such product, even if your
services or repairs were done in accordance with the Manual.
All service or repairs done by you or with reference to the Manual shall be solely your
responsibility, and ION Audio shall have no liability for any such repairs or service work. All such
service or repairs are performed at the sole risk of the person performing the service or
repairs. You agree that all such work will be performed in a competent, professional and safe
manner at all times and to indemnify and fully hold ION Audio and its successors and assigns
harmless in the event of any failure to so perform.
Your purchase of the Manual shall be for your own ultimate use and shall not be for purposes of
resale or other transfer.
As the owner of the copyright to the Manual, ION Audio does not give you the right to copy the
Manual, and you agree not to copy the Manual without the written authorization of ION Audio.
ION Audio has no obligation to provide to you any correction of, or supplement to, the Manual, or
any new or superseding version thereof.
ION Audio shall have the right to refuse to sell or otherwise transfer repair parts or materials to
you in its sole discretion. You shall not use, sell or otherwise transfer spare or replacement parts
supplied by ION Audio to you (i) to repair or be used in products manufactured for or by third
parties or (ii) to any third parties for any purpose.
You shall not make any warranties or guarantees with respect to the products of ION Audio or the
use thereof on behalf of ION Audio or in your own name.
The foregoing describes the entire understanding related to sale or transfer of the Manual to you,
and no other terms shall apply unless in a writing signed by an authorized representative of ION
Audio.
All Trademarks are property of their respective companies.

Confidential ION Audio Service Manual
WARNINGS
TO REDUCE THE RISK OF ELECTRIC SHOCK OR FIRE, DO NOT EXPOSE
THIS PRODUCT TO WATER OR MOISTURE.
The arrowhead symbol on a lightning flash inside a triangle is
intended to alert the user to the presence of uninsulated "dangerous
voltage" within the enclosed product which may be of sufficient
magnitude to constitute a risk of electric shock to persons.
The exclamation point inside a triangle is intended to alert the user
to the presence of important operating, maintenance and servicing
instructions in the literature which accompanies the product.
REPAIR BY ANY PERSON OR ENTITY OTHER THAN AN AUTHORIZED ION
AUDIO SERVICE CENTER WILL VOID THE ION AUDIO WARRANTY.
PROVISION OF THIS MANUAL DOES NOT AUTHORIZE THE RECIPIENT TO
COMPETE WITH ANY ION AUDIO DISTRIBUTOR OR AUTHORIZED REPAIR
SERVICE CENTER IN THE PROVISION OF REPAIR SERVICES OR TO BE
OR MAKE REPAIRS AS AN AUTHORIZED SERVICE CENTER.
ALL REPAIRS DONE BY ANY ENTITY OTHER THAN AN AUTHORIZED ION
AUDIO SERVICE CENTER SHALL BE SOLELY THE RESPONSIBILITY OF
THAT ENTITY, AND ION AUDIO SHALL HAVE NO LIABILITY TO THAT
ENTITY OR TO ANY OTHER PARTY FOR ANY REPAIRS BY THAT ENTITY.
Regarding the Power Supply Fuse
CAUTION: The product under service may employ the use of a
replaceable fuse. Danger of fire or electrocution if fuse is incorrectly
replaced. Replace with only the same type or equivalent type
recommended by the equipment manufacturer.
Regarding the Internal Battery
CAUTION: The product under service may employ the use of a
internal battery. Danger of explosion if battery is incorrectly
replaced. Replace only with the same or equivalent type
recommended by the manufacturer. Dispose of used batteries
according to the manufacturer's instruction.

Confidential ION Audio Service Manual
Safety Instructions
Carefully read the applicable items of the operating instructions and these safety suggestions
before using this product. Use extra care to follow the warnings written on the product itself and in
the operating instructions. Keep the operating instructions and safety suggestions for reference in
the future.
1. Power Source. The product should only be connected to a power supply which is described
either in the operating instructions or in markings on the product.
2. Power Cord Protection. AC power supply cords should be placed such that no one is likely to
step on the cords and such that nothing will be placed on or against them.
3. Periods of Non-use. If the product is not used for any significant period of time, the product's
AC power supply cord should be unplugged from the AC outlet.
4. Foreign Objects and Liquids. Take care not to allow liquids to spill or objects to fall into any
openings of the product.
5. Water or Moisture. The product should not be used near any water or in moisture.
6. Heat. Do not place the product near heat sources such as stoves, heat registers, radiators or
other heat producing equipment.
7. Ventilation. When installing the product, make sure that the product has adequate
ventilation. Improperly ventilating the product may cause overheating, which may damage the
product.
8. Mounting. The product should only be used with a rack which the manufacturer
recommends. The combination of the product and rack should be moved carefully. Quick
movements, excessive force or uneven surfaces may overturn the combination which may
damage the product and rack combination.
9. Cleaning. The product should only be cleaned as the manufacturer recommends.
10. Service. The user should only attempt the limited service or upkeep specifically described in
the operating instructions for the user. For any other service required, the product should be
taken to an authorized service center as described in the operating instructions.
11. Damage to the Product. Qualified service personnel should service the unit in certain
situations including without limitation when:
a. Liquid has spilled or objects have fallen into the product,
b. The product is exposed to water or excessive moisture,
c. The AC power supply plug or cord is damaged,
d. The product shows an inappropriate change in performance or does not operate
normally, or
e. The enclosure of the product has been damaged.

iT34 BOM
物料单编号
名称 / 备注
单位 制造日期
020-2245-010 MECH PART - MECH PARTS (ROHS) KIT 2/18/2012
物料编号
名称 / 零件位置
用量 单位 类别
601-224500-000-10 HOST CABINET (主机壳） 1.000 PCS A
ABS(色跟定单）
604-224500-000-10 BOTTOM COVER (底盖） 1.000 PCS A
ABS(色跟定单）
606-091800-000-10 BATTERY DOOR (电池门） 1.000 PCS A
ABS(色跟定单）注：2245模中有此物件
607-224500-000-10 CASS DOOR （卡门） 1.000 PCS A
ABS(
色跟定单）
ABS(
色跟定单）
615-224500-000-10 CASS DECK MECHANISM KNOB （机心钮） 5.000 PCS A
ABS(色跟定单）
610-211600-000-10 POWER SWITCH KNOB （电源转换钮） 1.000 PCS A
ABS(色跟定单）
612-211601-000-10 VOLUME KNOB (音量钮) 草冒型 1.000 PCS A
ABS(色跟定单）
627-211600-000-10 AUTO-STOP BRACKET (自停架)1.000 PCS A
ABS
627-224500-000-10 PCB BRACKET (PCB支架) 1.000 PCS A
ABS
(
色
跟定
单
）
(
跟定
单
）
627-224501-000-10 MOTOR BRACKET (马达支架)1.000 PCS A
ABS
627-224502-000-10 CASS DECK MECHANISM BRACKET(机心支架） 1.000 ABS A
ABS(色跟定单）
627
-
224503
-
000
-
10
CASS DOOR KNOB BRACKET (
卡门钮支架）
1.000
ABS
A
627 224503 000 10
CASS
DOOR
KNOB
BRACKET
(
卡门钮支架）
1.000
ABS
A
类别中 A代表原料，B代表半成品，C代表成品

iT34 BOM
物料单编号
名称 / 备注
单位 制造日期
020-2245-010 MECH PART - MECH PARTS (ROHS) KIT 2/18/2012
物料编号
名称 / 零件位置
用量 单位 类别
ABS
628-211600-000-10 SING ARM HOLDERT (唱臂固定架)1.000 PCS A
ABS(黑色）
628-211601-000-10 SING CAPUT HOLDERT (唱头固定架)1.000 PCS A
ABS(黑色）
628-211605-000-10 SING ARM CLIP HOLDER （唱臂夹座） 1.000 PCS A
ABS(色跟定单）
633-2245-000-10 BEARING COVER (轴承盖)1.000 PCS A
ABS
635-211600-000-10 SING ARM MID AXES(唱臂中心轴)1.000 PCS A
ABS(黑色）
637-100025-000-10 PLASTIC TIE 100X2.5MM (自锁式尼龙扎带) 2.000 PCS A
639-224500-000-10 PLASTIC LOGO BADGE (塑胶名牌） 1.000 PCS A
ABS(色跟定单）
646-2116-00-000-10 SMALL ROTATE TRAY （1.5寸转盘） 1.000 PCS A
ABS(色跟定单）
646-224500-000-10 ROTATE TRAY （转盘） 1.000 PCS A
ABS(黑色））
648-211600-000-10 SIING ARM CLIP （唱臂夹） 1.000 PCS A
ABS (黑色)
649-224500-000-10 PULLEY ø110.0MM (皮带轮） 1.000 PCS A
ABS
652-224500-000-10 SPEAKER PRESS PLATE 喇叭压片 1.000 PCS A
ABS
757-210100-000-10 BEARING （轴承：型号-6200Z ） 2.000 pcs A
类别中 A代表原料，B代表半成品，C代表成品

iT34 BOM
物料单编号
名称 / 备注
单位 制造日期
020-2245-010 MECH PART - MECH PARTS (ROHS) KIT 2/18/2012
物料编号
名称 / 零件位置
用量 单位 类别
768-032010-010-10 METAL WASHER (铁介子)3.2 X 10 X 1MM 1.000 PCS A
位置：皮带轮
773-012030-012-10 MACHINE SCREW 3X12 BM （机牙 螺丝）螺丝头直径6.0MM 1.000 PCS A
位置： 皮带轮
773-012026-050-10 MACHINE SCREW 2.6 X 5 BM （螺丝）螺丝头直径5.0MM 4.000 PCS A
位置： 马达支架至马达
774-010018-008-10 TAPPING SCERW 1.8 X 8 BA （螺丝）螺丝头直径3.5MM 3.000 PCS A
位置： 机心至支架
774-010018-010-10 TAPPING SCERW 1.8 X 10 BA （螺丝）螺丝头直径3.5MM 1.000 PCS A
位置： 机心至支架
774-010020-060-10 TAPPING SCERW 2 X 6 BA （ 螺丝）螺丝头直径3.5MM 2.000 PCS A
位置：唱杆两头
774-010020-100-10 TAPPING SCERW 2 X10 BA 螺丝头直径3.5MM 1.000 PCS A
位置： 叶片开关1，
774-200024-050-10 TAPPING SCREW 2X 5 PWA 螺丝头直径7.0MM
（
螺丝 2.000 PCS A
（
位置:卡门钮支架至机心支架
774-010026-100-10 TAPPING SCERW 2.6 X10 BA 螺丝头直径5.0MM 2.000 PCS A
位置：喇叭压片2
774-200030-060-10 TAPPING SCREW 3 X 6 PWA 螺丝头直径10MM（螺丝） 2.000 PCS A
位置
：
唱臂夹座
至主
机
位置 唱臂夹座 机
774-000026-010-10 TAPPING SCREW 2.6X10 KA 螺丝头直径5.0MM（螺丝） 4.000 PCS A
位置：轴承盖至面壳
774-010030-100-10 TAPPING SCREW 3 X 10 BA （螺丝）螺丝头直径6.0MM 7.000 PCS A
位置： PCB 板4 马达支支架3
77
4-
000030
-12
0
-1
0
TAPPING SCREW 3 X12 KA
（
螺丝）
螺丝头直径
6.0MM
4
.000
P
CS
A
77 000030 0 0
TAPPING
SCREW
3
X12
KA
（
螺丝）
螺丝头直径
6.0MM
.000
CS
类别中 A代表原料，B代表半成品，C代表成品

iT34 BOM
物料单编号
名称 / 备注
单位 制造日期
020-2245-010 MECH PART - MECH PARTS (ROHS) KIT 2/18/2012
物料编号
名称 / 零件位置
用量 单位 类别
位置： 底至面壳
788-211600-000-10 TURN TABLE MID AXES (唱盘中心轴)1.000 PCS A
788-224500-000-10 BRASS PULLE Ø6XØ4.0X10 MM （铜皮带轮） 1.000 PCS A
788-224501-00-10 CASS DOOR AXES 125LXD1.5 (卡门铁轴） 1.000 PCS A
790-091800-000-10 BATTERY CONTACT+ （电池片正） 1.000 PCS A
791-091800-000-10 BATTERY CONTACT- （电池片负） 1.000 PCS A
792-091800-000-10 BATTERY CONTACT+/- （电池片正/负） 1.000 PCS A
792-091801-000-10 BATTERY CONTACT-/+ （电池片负/正） 2.000 PCS A
793-020025-125-10 PULL SPGING ø0.2*0D2.5*12.5L ( 拉力弹簧）用61TP03的弹簧 1.000 PCS A
位置：卡门钮支架
795-224500-000-10
CASS DOOR SPRING 卡门弹弓 1.000
PCS
A
位置：卡门
852-21010-000-10 RUBBER PAD (胶垫)1.000 PCS A
(
色跟定单要求
）
(
）
853-000010-002-10 RUBBER FOOT 10*2MM（底面带胶) 黑色橡胶脚 4.000 PCS A
位置： 底部
900-224500-000-10 CASS FUNCTION PLATE (放音功能）底带粘胶 1.000 PCS A
906
-
000000
-
000
-1
0
PA
SS
LABEL
(
贴纸
)
1
.000
P
CS
A
906 000000 000 0
SS (
贴纸
)
.000
CS
类别中 A代表原料，B代表半成品，C代表成品

iT34 BOM
物料单编号
名称 / 备注
单位 制造日期
020-2245-010 MECH PART - MECH PARTS (ROHS) KIT 2/18/2012
物料编号
名称 / 零件位置
用量 单位 类别
909-224500-001-10 WARRANTY CARD (保证卡) 1.000 PCS A
910-224500-001-10 INSTRUCTION BOOKLET (说明书)1.000 PCS A
911-224500-000-10 GIFT BOX （彩盒） 1.000 PCS A
912-224500-000-10 POLYFOAM-L (玻璃方左) 1.000 PCS A
912-2245001-000-10 POLYFOAM-R (玻璃方右) 1.000 PCS A
914-4502500-004-10 POLYBAG450X250X0.04 MM 打孔有环保标志 (胶袋)1.000 PCS A
主机
914-220160-004-10 POLYBAG 尺寸按照说明书大小配套 印字按要求 ，打孔有环保标志 (胶袋)1.000 PCS A
说明书和保证卡
922-224500-000-10 CASS DOOR LENS (卡门镜片）底带粘胶 1.000 PCS A
925-224500-000-10 EXPORT CARTON 卡通（2部装/箱） 0.500 PCS A
**** 完****
类别中 A代表原料，B代表半成品，C代表成品

iT34 BOM (Sheet 2)
物料单编号
名称 / 备注
单位
制
造日期
020-2101-010 MECH PART - MECH PARTS (ROHS) KIT 40518
物料编号
名称 / 零件位置
用量 单位 类别
402-128005-047 皮带 128*0.5*4.7 1.000 PCS A
105-061380-025 铜管 Ø6*138*0.25MM 1.000 PCS A
105-330000-2 铁轴(小) Ø2*24.5 mm电镀 1.000 PCS A
红胶水 适量
机蕊油 适量
黄胶水
适量
黄胶水
适量
**** 完 ****
类别中 A代表原料，B代表半成品，C代表成品