Ironton 45406 User manual

HIGH TABLE SEMI-AUTOMATIC
STRAPPING MACHINE
USER’S MANUAL
WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating.
Failure to follow the safety rules and other basic safety precautions may result in serious personal
injury.
Item# 45406

Thank you very much for choosing an Ironton™ product. For future reference, please complete the owner’s record
below:
Model: _______________ Purchase Date: _______________
Save the receipt, warranty and these instructions. It is important that you read the entire manual to become
familiar with this product before you begin using it.
This strapping machine is designed for certain applications only. The distributor cannot be responsible for issues
arising from modification. We strongly recommend this item not be modified and/or used for any application other
than that for which it was designed. If you have any questions relative to a particular application, DO NOT use this
product until you have first contacted the distributor to determine if it can or should be performed on the product.
For technical questions, please call 1-800-222-5381.
TABLE OF CONTENTS
TECHNICAL SPECIFICATIONS…………………………………………………………..………………1
GENERAL SAFETY REGULATIONS……………………………………………..………………………1
SPECIFIC OPERATION WARNINGS……………………………………………………………..………1
INSTALLATION…………………………………………………..……………..……………………………3
START-UP……………………………………………………..………………………….………………… 4
OPERATION………………………….…………..………………………………………………………… 6
ADJUSTMENT INSTRUCTIONS…………………………………………………….…….………………7
ELECTRICAL DESCRIPTION………………………….………………..…………………………………8
PARTS CLEANING…………………………………………………...……….……………………………10
MAINTENANCE AND LUBRICATION……………………………………………..………………………11
TROUBLESHOOTING…………………………………………………...……….…………………………13
DRAWING & PART LIST………………………………………………………………..………………… 14

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TECHNICAL SPECIFICATIONS
GENERAL SAFETY REGULATIONS
1. Keep the work area clean and dry. Damp or wet work areas can result in injury.
2. Keep children away from work area. Do not allow children to handle this product.
3. Store idle equipment. When not in use, tools and equipment should be stored in a dry location to inhibit rust.
Always lock up tools and equipment, and keep out of reach of children.
4. Use the right tool for the job. Do not attempt to force small equipment to do the work of larger industrial
equipment. There are certain applications for which this equipment was designed. It will do the job better and more
safely at the capacity for which it was intended. Do not modify this equipment, and do not use this equipment for a
purpose for which it was not intended.
5. Check for damaged parts. Before using this product, carefully check that it will operate properly and perform
its intended function. Check for damaged parts and any other conditions that may affect the operation of this
product. Replace damaged or worn parts immediately.
6. Do not overreach. Keep proper footing and balance at all times to prevent tripping, falling, back injury, etc.
7. DO NOT use the equipment when tired or under the influence of drugs, alcohol, or medication. A moment
of inattention while operating this equipment may result in serious personal injury.
8. Industrial applications must follow OSHA requirements.
SPECIFIC OPERATION WARNINGS
WARNING: Read and understand all instructions BEFORE operating.
WARNING: The warnings, cautions, and instructions discussed in this instruction manual cannot
cover all possible conditions or situations that could occur. It must be understood by the operator that
common sense and caution are factors that cannot be built into this product, but must be supplied by the operator.
1. Before operating the machine, please fit over voltage and under voltage protection to the machine.
Item Description
Packing Speed <3 second/cycle
Min Package 2in.
Tension Force 6.6lbs.-154lbs. (3kgs -70kgs)
Width of PP Strap 0.24in.–0.6in. (6-15mm), preset at 12mm
Thickness of PP Strap 0.02in.-0.0335in. (0.5mm-0.85mm)
Power Voltage AC110V
Power Frequency 60HZ Single phase
Power two DC motors: 90W + 60W
Motor HP 1/5 HP
Strap Core Inner Diameter 200mm
Ambient Temperature 41°F-104 °F (5-40 °C)
Relatively Humidity 35-85%RH
Transportation/ Storage Temperature -13° - +131°F (-25- +55°C)
Machine Weight 143.2lbs.

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2. Do not place the machine on the slant place.
3. Do not move the machine when machine is running.
4. Do not place the machine on the wet or dusty place. Keep it clean and dry.
5. Properly ground the machine before operation. There is danger of electric shock when it does not connect to
the ground wire or does not connect fully.
6. The sectional area of the extended flexible wire should be over 2 mm² and the length should be within 10m.
The flexible wire beyond this scope can damage the machine, and can cause fire due to hot plug and socket.
7. Wear eye or face, and hand protection. Do not wear loose clothing.
8. Keep hands or other parts of the body out of the strap chute area during operation.
9. The temperature of the heater plate is very high. Do not touch.
10. Do not insert strap while there is not a package on the operation table.
11. Do not replace any safety parts of different specifications.
12. Shut off all electric power after machine operation or servicing machine.
13. Do not use water or steam to clean the machine.
14. Do not remove the electric control box cover if not necessary. Only trained engineers are allowed to open the
electric box. Before opening, be sure to pull the power plug off.
15. The machine is used for strapping products or packages only.
16. Do not take off the panel, cover, door and other parts to use the machine. Taking off the parts will cause
machine faulty and easy to cause human injury.
17. Do not modify the machine. Use the modified machine will cause human injury.
18. Do not put the wire on the passageway of forklift. Once the coat of wire is damaged or the wire is broken, it
will cause danger.
19. Do not insert or pull out attaching plug with wet hand to avoid shocking danger.
20. Do not use the machine to strap wet products.
21. Make sure pull out the plug if the machine is not in use.
22. Do not put inflammable materials around the machine if the heater is in high temperature.
23. Keep this operation manual at your strapping machine. Refer to it often.
The following warning signs can not be removed or replaced randomly. They are labeled in the positions
that will cause danger to human body. The power supply MUST be cut off before repair the machine.
.①Warning sign 1 is used for heating positions. Do not touch the mechanical parts with the sign in case of
scalding.
Warning Sign 1
.②Warning sign 2 is used for the electric parts. It indicates danger of electric shock inside the machine after
the door is removed.

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Warning Sign 2
.③Warning sign 3 indicates that the inner gearing parts can easily clamp hands. Keep your hands away
from the parts with this label. Before maintenance, stop the machine and disconnect the plug.
Warning Sign 3
NOTE: Read the other signs carefully when operating to ensure safe and correct operation and to avoid danger.
INSTALLATION
One set of tools and spare parts is packed with each machine for use in making adjustments and for replacement
of parts as needed. Please compare your supplied tools with the following list:
DESCRIPTION QTY DESCRIPTION QTY
SCREWDRIVER 1 HEXAGON SPANNER M3 1
WRENCH 8*10MM 1 HEXAGON SPANNER M4 1
WRENCH 12*14MM 1 HEXAGON SPANNER M5 1
HEXAGON SPANNER M2.5 1 HEXAGON SPANNER M6 1
Installation of the machine requires that the machine be uncrated, placed in its proper position and secured in
place (see Fig 1 for reference). Remove the screw on the top cap of speed reducer for ventilation. Make sure the
power cord is plugged into the appropriate electrical outlet.
This machine must be installed on the dry, level and hard floor near the power supply. The power supply must be
in line with the description of the nameplate on the side of machine.
The installation place must meet the following conditions:
Temperature: -4℉- 40℉(-20℃- 40℃) Humidity: ≤90%RH
Max load capacity of bottom plate: 72lb/ft² (350kg/m²)
Mini space required: 78.75in. × 59in. (2000mm×1500mm)
Others: Dry and well-ventilated, far way from smoke and fire, no corrosive substance