Ironton 999885 User manual

M999885A
Owner’s Manual
Instructions for Assembly, Testing, Operation, Servicing, and Storage
Ironton Disinfecting Sprayer:For use with disinfecting bleach
solutions up to 1800ppm**
WARNING
READ and UNDERSTAND the Owner's Manual completely before using this sprayer. Assemble,
test, and use only in accordance with the Owner's Manual instructions.
DO NOT mix bleach with any other chemicals. Not for use with any other chemicals. System designed
for use with disinfecting bleach concentrations only.
READ and FOLLOW chemical label instructions. Bleach is a hazardous chemical.
KNOW emergency procedures BEFORE handling chemicals. Sprayer leaks, bodily chemical
contact, poisoning, and spills require immediate response.
AVOID inhaling, ingesting, or coming into contact with any chemicals.
WEAR personal protective gear when filling, using, cleaning, and servicing the sprayer.
KEEP sprayer and spray materials away from children and pets
EXERCISE CAUTION in vehicle handling when towing/hauling a filled sprayer to avoid loss of
control or sprayer overturning.
DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid unintentional spray
release.
ALWAYS keep a fire extinguisher rated “ABC” nearby.
Improper use of the sprayer or handling of chemicals could result in serious injury or illness to the
operator or nearby persons/animals or could cause damage to the environment.
Only use the cable clamps provided with the sprayer to connect it with the battery.
**This sprayer is recommended for use in spraying bleach. The sprayer will be damaged, and warranty voided if used to
apply any petroleum-based product (gasoline, diesel, kerosene, or oil). The sprayer should not be used to transfer any
product intended for human consumption. THE SPRAYER MUST NOT BE USED FOR OTHER PURPOSES ONCE
IT HAS BEEN USED FOR SPRAYING BLEACH. Any chemical will leave some residual in the tank liner or sprayer
components, even after the sprayer has been properly cleaned. These residual chemicals can have unexpected effects on
future uses. This sprayer should not be used by people with reduced physical, sensory or mental capabilities or lack of
experience and knowledge.
Any Questions, Comments, Problems, or Parts Orders
Call Ironton Product Support 1-877-234-6869.
MODEL NUMBER: 999885
SERIAL NUMBER: ___________

Hazard Signal Word Definitions
2

Table of Contents
3
Intended Use .......................................................................................................................... 4
Summary of Important Safety Information .........................................................................5
During Assembly
During Operation
•General Chemical Safety
•Chemical Application Safety
•ATV Vehicle Handling Safety
•Chemical Accident Procedures
Warning Label Location.........................................................................................................8
Unpacking
Components..........................................................................................................................9
Unpacking the Manual Bag................................................................................................10
Assembly
Step One: Attach lance clips to tank...................................................................................11
Step Two: Attach drain cap to tank....................................................................................11
Step Three: Attach gun hose to pump ................................................................................12
Step Four: Attach hose guide to tank .................................................................................12
Step Five: Attach gun hose to spray gun............................................................................13
Step Six: Attach sprayer to wagon, cart, or vehicle ...........................................................13
Step Seven: Connect remote switch to battery...................................................................14
Step Eight: Check and test completed assembly................................................................15
Machine Components ...........................................................................................................16
Operation-Important Safety Information...........................................................................17
Important Safety Information - Operation....................................................................17
•General Chemical Safety
•Chemical Application Safety
•ATV Vehicle Handling Safety
•Chemical Accident Procedures
Preparing the Sprayer for Each Use...............................................................................21
Using the Sprayer
Step One: Assess wind conditions and clear work area ................................................22
Step Two: Fill the sprayer..............................................................................................23
Step Three: Operate the sprayer ....................................................................................25
Step Four: Clean sprayer and decontaminate after use..................................................26
Storage....................................................................................................................................27
Preparing for storage
Removing from storage
Troubleshooting.....................................................................................................................28
Specifications .........................................................................................................................29
Parts Breakdown –Exploded View.....................................................................................30
Limited Warranty.................................................................................................................31

Intended Use
4
The sprayer is intended for use in spraying disinfecting bleach solutions of 1800ppm or less.
SPRAYING CHEMICALS:
Hazardous chemicals must be handled with caution as directed throughout this manual and on the
chemical label.
A bleach concentration higher than 1800ppm will reduce the life of the product.
The sprayer is intended for use in spraying chemicals in liquid form only. The sprayer is NOT
intended for use in spraying chemicals in dry or aerosolized form, or for use with fumigants.
Always flush the sprayer after each use to clean the chemical out of the pump, hoses, and spray gun.
The life of the sprayer will be shortened if it is not flushed after each use.
THE SPRAYER MUST NOT BE USED FOR OTHER PURPOSES ONCE IT HAS BEEN
USED FOR BLEACH. Any chemical will leave some residual in the tank liner or sprayer
components, even after the sprayer has been properly cleaned. These residual chemicals can have
unexpected effects on future uses.
NOTE: The sprayer will be damaged, and warranty voided, if used to apply any petroleum-based
product (gasoline, diesel, kerosene, or oil).
Contact Ironton Product Support at 1-877-234-6869 for any questions about the appropriate
use of the sprayer and/or optional accessories.

Summary of Important Safety Information
5
WARNING
Read and understand this owner's manual completely before using the sprayer.
Read each chemical label's instructions before handling the chemical.
Improper use of the sprayer or handling of chemicals could result in serious injury
or illness for the operator or nearby persons/animals, or cause damage to the
environment.
LISTED BELOW is a summary of safety information of particular importance. See individual
sections of this owner’s manual for more details.
------------------------------------ DURING ASSEMBLY ------------------------------
•EXERCISE CAUTION when attaching remote switch to battery terminals. Follow the steps
listed in the Assembly section of this manual in exact sequence when connecting the sprayer’s remote
switch battery clamps to the battery terminals. Caution must be exercised to avoid contact with
battery acid and to prevent sparking.
•CHECK and TEST completed assembly as directed in this manual. Serious injury could result
from chemical leaks if sprayer is improperly assembled.
•DO NOT MODIFY sprayer design.
------------------------------------DURING OPERATION------------------------------
General Chemical Safety
•READ and FOLLOW each chemical label’s instructions and warnings.
•DO NOT spray undiluted bleach. Always dilute strictly in accordance with the directions.
•CONSULT chemical label for correct ratios. Never mix bleach solutions stronger than 1800ppm,
incorrect ratios could release harmful gases.
•DO NOT use for any other purposes once the sprayer has been used with bleach.
•DO NOT mix bleach with other chemicals.
•AVOID inhaling, ingesting, or coming into contact with any chemicals.
•KNOW applicable licensing and regulatory requirements for the chemical you plan to use.
•KNOW emergency procedures before handling chemicals. Carefully review “Chemical Accident
Procedures” listed below and later in this manual. Also see First Aid instructions on the chemical label.
•WEAR protective clothing, eye protection, and chemical resistant gloves when filling, using and
cleaning the sprayer. Wear additional protective gear, such as facemask or apron, as recommended on the
chemical label.
•EXERCISE EXTRA CAUTION around children and pets. Always keep sprayer and spray materials
away from them.
•DO NOT MIX OR POUR chemicals in an enclosed, unventilated area.
•DO NOT USE flammable chemicals in the sprayer.
•STORE chemicals in a correctly labeled container and in a secure location.
•MONITOR the health of operators frequently exposed to chemical, as recommended by the chemical
label or local/federal regulations.

Summary of Important Safety Information
6
Chemical Application Safety
Before Spraying
•INSPECT and PREPARE sprayer before each use as directed in this manual.
•DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid unintentional spray
release.
•DO NOT SPRAY when wind speed exceeds 4 MPH in order to minimize spray drift.
•CLEAR work area of people/ pets and POST warning notices to restrict access for the period
recommended on chemical label.
•KEEP sprayer and spray materials away from children/pets.
•DO NOT ALLOW anyone younger than 16 to operate sprayer.
During Spraying
•DO NOT OVER-APPLY chemicals. Apply at rate recommended by chemical manufacturer. Excess
can be dangerous to humans/animals, damage desirable plants, and contaminate soil and water sources.
•DO NOT EAT, DRINK, SMOKE, RUB YOUR EYES, or TOUCH YOUR BARE SKIN while
handling chemicals and spraying.
•NEVER POINT THE SPRAY GUN at people or animals.
•EXERCISE EXTRA CAUTION when spraying near areas accessible to children and pets.
•CLEAN up spills immediately per instructions on the chemical label.
•TURN OFF vehicle and set brake or block wheels, TURN OFF power to sprayer, and RELIEVE
system pressure before leaving sprayer unattended.
•SEE Troubleshooting section of this manual before attempting any repairs. Wear personal
protective equipment and follow safety instructions.
After Spraying
•CLEAN sprayer immediately after use according to the directions provided in this manual.
•DECONTAMINATE yourself after you are done spraying and have cleaned the sprayer. Wash all
exposed areas of the body with soap and water and remove and launder clothing.
•DISPOSE OF or STORE remaining chemicals in secure storage with correctly marked container.
ATV Vehicle Handling Safety
•DO NOT ALLOW drivers younger than 16 to operate ATV with sprayer attached.
•EXERCISE SPECIAL CAUTION in ATV vehicle handling and DO NOT exceed 5 MPH. ATV
will be less stable and perform very differently with filled sprayer attached. Exercise caution on sloped
or rough surfaces to avoid rollover. Use a vehicle equipped with rollover protection for use on non-level
terrain.
•DO NOT RIDE or TRANSPORT cargo on the sprayer.

Summary of Important Safety Information
7
Chemical Accident Procedures
Immediate response is necessary in the event of sprayer leaks, bodily chemical contact, poisoning, or spills.
See instructions below:
Sprayer leak
If the sprayer develops a leak, immediately stop spraying. Turn off power to the
sprayer and follow directions below, as applicable.
Bodily
chemical
contact
Personal contamination can occur when chemicals splash, spill, or spray directly
onto a person.
1. Immediately follow First Aid instructions on chemical label.
General procedures can include:
a) Eyes –immediately flush with water.
b) Skin –wash all contaminated skin surfaces with soap and water.
c) Clothing –remove contaminated clothing. Dispose of heavily contaminated
clothing per chemical label instructions.
2. Seek medical advice if instructed on the label or the victim experiences symptoms of
harmful effects. Bring the chemical label for reference.
Poisoning by
ingestion or
inhalation
In case of poisoning from ingestion or inhalation:
If the victim has collapsed or is not breathing, call 911. Otherwise:
1. If you are the victim, immediately seek assistance from nearby personnel because you
may become incapacitated.
2. Immediately follow first aid instructions on chemical label.
3. Call a poison control center for further advice. In the U.S., call 1-800-222-1222.
Have the chemical label available for reference.
Chemical
spills
Chemical spills must be quickly contained and properly cleaned up.
Refer to the chemical label for any specific cleanup instructions.
General procedures include:
1. Controlling the spill by stopping the source of the spill.
2. Containing the spill so that it does not spread and get into water sources.
3. Cleaning up the spill immediately.
4. Seeking additional advice from:
- Chemical manufacturer. See chemical label for contact information.

Warning Label Location
8
Always make sure safety labels are in place and in good condition. If a safety label is missing or not
legible, order new labels or unsafe operation could result.
To order replacement safety labels, call Ironton Product Support at 1-877-234-6869.
Part#
Description
802168
Decal, Bleach Warning
802170
Decal, Pump
802169
Decal, Sprayer Warning

Unpacking
9
Closely inspect all contents in the shipping carton.
Note that some parts are shipped inside the tank.
•If you have damaged components: Contact the freight company that delivered the unit and file
a claim.
•If you have missing components: Contact Ironton Product Support at 1-877-234-6869.
Gun Hose
798874
(Qty 1)
Sprayer
999885
(Qty 1)
Spray Gun
790802
(Qty 1)

Unpacking the Manual Bag
10
The following items are found in the manual bag.
Drain Cap & Washer
37680, 5232
(Qty 1)
M5 x 10mm Screw
779779
(Qty 3)
Hose Guide
779777
(Qty 1)
Gun Clip
778560
(Qty 2)
Hose clamp, 3/8"
30746
(Qty 2)
Wire harness w/switch
777493
(Qty 1)
Hook & Loop Set
35363
(Qty 1)