Iseki Tm3160 User manual

TM3160

TM3200

TM3240

MODELS:

ISEKI TRACTORS

Thank you very much for purchasing an ISEKI tractor.

This operator's manual provides the information necessary for operating and main-

taining your tractor safely and properly. The contents are mainly composed of the fol-

lowing two items:

Safety instructions: Essential items which you should observe while operating

the tractor

Technical instructions: Items which are necessary to operate, adjust, and service

the tractor properly

Before starting to operate the machine for the first time, you should read this opera-

tion manual thoroughly and carefully until you are sufficiently familiar with the oper-

ation of the machine to do jobs safely and properly . The manual should be kept in a

handy place so you can refer to it when required. You are advised to refer to it from

time to time to refresh your understanding of the machine.

Your dealer has performed the pre-delivery service on your new machine.

He will discuss with you the operating and maintenance instructions given in this

manual, and instruct you in the proper and varied applications of this machine. Call

on him at any time when you have a question, or need equipment related to the use of

your machine.

TO OUR CUSTOMER

In some of the illustrations used in this operation manual, panels or guards may have been

removed for clarity. Never operate the tractor with these panels and guards removed. If the

removal of a shield is necessary to make a repair, it must be replaced before operation.

All information, illustrations, and specifications contained in this manual are based on the latest information available at

the time of publication. The right is reserved to make changes at any time without notice.

Paragraphs in the manual and labels on the machine which are

accompanied by a caution mark contain particularly important

information about safe operation to avoid accidents. You should

always keep precautions in mind and follow them during operation.

Be sure to wear

personnel protective equipment

during operation!

TM3160F,TM3200F&TM3240F

TO OUR CUSTOMER ................................................... 1

TABLE OF CONTENTS ............................................... 2

SAFETY ........................................................................ 4

PERSONAL SAFETY INSTRUCTIONS ........................ 4

MAKING YOUR TRACTOR A SAFE VEHICLE ............ 4

UHOW TO MAINTAIN SAFETY ................................ 4

UDIMENSIONAL LIMITS OF IMPLEMENTS ............ 6

FOR SAFE OPERATION .............................................. 7

UHOW TO BE A SAFE OPERATOR ......................... 7

UWHEN ANOTHER PERSON OPERATES............... 8

UBEFORE OPERATION ........................................... 8

USTARTING ENGINE AND MOVING TRACTOR ..... 9

UWHEN TRAVELLING .............................................. 9

ULOADING ONTO OR UNLOADING

FROM A TRUCK .....................................................11

UDURING OPERATION ............................................12

UINSPECTION AND MAINTENANCE ......................13

USTORAGE ...............................................................14

MAINTENANCE OF THE ELECTRIC SYSTEM ...........15

UTO MAINTAIN ELECTRIC WIRING ........................15

UTO HANDLE THE BATTERY ..................................15

UTO HANDLE BOOSTER CABLES ..........................16

USAFETY DECALS ...................................................16

USAFETY DECALS AND THEIR LOCATION ...........17

TRACTOR IDENTIFICATION .......................................21

MODEL / SERIAL NUMBERS .................................21

MAJOR COMPONENTS ..............................................22

INSTRUMENTS & CONTROLS ...................................23

INSTRUMENT PANEL ............................................24

Electrical Fuel Shut-Off .....................................25

Main Switch .......................................................25

Indicator Light Strip ...........................................25

Tachometer .......................................................26

SWITCHES .............................................................26

MAIN CLUTCH PEDAL ...........................................27

BRAKES ..................................................................27

Brake Pedals .....................................................27

Parking Brakes ..................................................27

ENGINE SPEED CONTROLS ................................28

TRAVEL CONTROL LEVERS ................................28

POWER TAKE-OFF (PTO) SWITCH (HST) ...........28

REMOTE HYDRAULIC CYLINDER CONTROL

SWITCH (OPTION) .................................................29

OTHER CONTROLS ...............................................29

OPERATION .................................................................30

BRAEK-IN PERIOD ................................................30

STARTING ..............................................................30

Pre-Start Inspection ..........................................30

Normal Starting .................................................31

Restarting Warm Engine ...................................32

Cold Weather Starting .......................................32

Warm-Up Period ...............................................32

Operator Observations ......................................32

MECHANICAL TRANSMISSION ............................30

Ground Speed Selection ...................................33

Stopping Tractor ...............................................34

HYDROSTATIC TRANSMISSION ..........................35

Ground Speed Selection ...................................35

Stopping Tractor ...............................................36

DIFFERENTIAL LOCK OPERATION ......................37

FOUR-WHEEL DRIVE ............................................37

POWER TAKE-OFF (PTO) .....................................39

Rear PTO Shaft ................................................39

Mid PTO Shaft ..................................................40

PTO OPERATING CONTROLS ..............................40

THREE-POINT HITCH ............................................42

Hitch Controls ...................................................42

Rear Linkage .....................................................43

Attaching implements ........................................44

Using Position Control ......................................45

Detaching Implements ......................................46

LUBRICATION & PERIODIC MAINTENANCE ............47

SPECIFICATIONS & CAPACITIES ........................47

Engine Oil .........................................................47

Engine Coolant .................................................47

Fuel Tank ..........................................................47

Transmission & Differential Housing

(Including Hydraulic System) ............................47

Front Axle ..........................................................47

Grease Fittings ..................................................47

LUBRICATION / FILL POINTS ...............................49

PERIODIC MAINTENANCE SCHEDULE ...............52

LUBRICATION DETAILS ........................................53

Grease Fittings ..................................................53

SERVICE ACCESS .................................................53

Engine Oil & Filter .............................................55

Transmission Oil & Filters .................................56

Hydrostatic Cartridge Oil Filter Replacement ....58

Front Axle Oil ....................................................58

COOLING SYSTEM ................................................59

ENGINE AIR CLEANER .........................................60

FUEL SYSTEM .......................................................61

Fuel Filter ..........................................................61

Air-bleeding Procedure .....................................62

Throttle Lever ....................................................63

ELECTRICAL SYSTEM ..........................................64

Battery ...............................................................64

Starting Switches ..............................................65

TABLE OF CONTENTS

ISEKI TRACTORS

Wiring / Fuse Arrangement ...............................66

WIRING DIAGRAM .................................................66

CLUTCH FREE-PLAY ADJUSTMENT ...................67

BRAKE FREE-PLAY ADJUSTMENT ......................68

Hydrostatic transmission ...................................69

WHEELS & TYRES .................................................70

Tyre Inflation Pressures ....................................70

Wheel Bolt Torque ............................................70

Front Wheel Spacing ........................................70

Rear Wheel Spacing .........................................71

Steering Free-Play ............................................71

Front Axle End-Float .........................................72

CLUTCH HOUSING PLUG .....................................72

TORQUE CHART ...................................................72

STORAGE ...............................................................73

TROUBLESHOOTING ..................................................74

Engine .....................................................................74

Clutch ......................................................................74

Brakes .....................................................................76

Hydraulic System ....................................................76

Steering System ......................................................77

Electrical System .....................................................77

SPECIFICATIONS ........................................................79

Mechanical transmission.............................................79

Engine ...............................................................79

Transmission .....................................................79

Power take-off (PTO) ........................................79

Hydraulics .........................................................80

Electrical system ...............................................80

Capacities .........................................................80

Tread width settings ..........................................80

Maximum axle loading ......................................80

GENERAL DIMENSIONS .......................................81

Hydrostatic transmission.............................................82

Engine ...............................................................82

Transmission .....................................................82

Power take-off (PTO) ........................................82

Hydraulics .........................................................83

Electrical system ...............................................83

Capacities .........................................................83

Tread width settings ..........................................83

Maximum axle loading ......................................83

GENERAL DIMENSIONS .......................................84

ASSEMBLY & PRE-DELIVERY INSPECTION ............85

WIRING DIAGRAM .......................................................91

TM3160F,TM3200F&TM3240F

PERSONAL SAFETY INSTRUCTIONS

Whenever you see the words and symbols below ,

used in this Operator's Instruction Book and on

decals, you MUST take note of their instructions as

they relate to personal safety.

DANGER: This symbol together with the

word DANGER indicates an imminently haz-

ardous situation that, if not avoided, will

result in DEATH OR VERY SERIOUS INJURY.

WARNING: This symbol together with the

word WARNING indicates a potentially haz-

ardous situation that, if not avoided, could

result in DEATH OR VERY SERIOUS INJURY.

CAUTION: This symbol together with the

word CAUTION is used to indicate a poten-

tially hazardous situation that, if not avoided,

may result in MINOR INJURY.

IMPORTANT: The word IMPORTANT is used to identify

special instruction or procedures which, if

not strictly observed, could result in dam-

age to, or destruction of the machine,

process or its surrounding.

NOTE: The word NOTE is used to indicate points of

particular interest for more efficient and conven-

ient repair or operation.

Understand thoroughly the following precautions,

always keep them in mind before, during, and after

operation, and never take chances.

MAKING YOUR TRACTOR A SAFE

VEHICLE

HOW TO MAINTAIN SAFETY

(1) Never attempt to do the following: Modification

of the structure of the tractor Installation of other

type engine Installation of tires of other than the

original tire size.

Any malfunctions or failures of the tractor due to

unauthorized modification are not covered by

the warranty.

SAFETY

(2) This machine cannot be driven on a public road

without authorization by a local government

agency, etc.

When transporting an unauthorized machine on

a public road, load it on a truck.

When traveling with an implement wider than

the tractor, put red caution markers such as flags

(red lamps at night) in the most visible locations

on both sides of the implements, and place a

"SLOW MOVING VEHICLE" sign in a place a

where it is easily seen by other drivers. Operate

the machine carefully keeping in mind that the

implement is wider and may roll easily . If the

implement can be folded, fold it beforehand. If

there are road or railway crossings where the

visibility is poor , you should install on the

machine a mirror to give a view ahead of you so

that you need not move your machine too far

into the intersection.

(3) When you travel on a road, you must turn work

lights off it the law requires it.

TM3160F,TM3200F&TM3240F

U DIMENSIONAL LIMITS OF IMPLEMENTS

Implement Items TM3160F

TM3200F

TM3240F

Rotary mower...........Mid-mount..................Max. cutting width..........................................................1220 mm

(2, 3 blades)...............Max. weight......................................................................150 kg

Rear-mount................Max. cutting width..........................................................1,070 mm

(1 blade).....................Max. weight......................................................................150 kg

(2, 3 blades)...............Max. weight......................................................................150 kg

Rotary tiller...................................................Max. tilling width............................................................1,070 mm