Iseki TG5395 User manual

ISEKITRACTORS
TG5395
TG5475
MODELS:

DECLARATION OFCONFORMITY
We,
ISEKI & CO., LTD.
3-14Nishi-Nippori5-ChomeArakawa-ku
116-8541TokyoJapan
declare under our sole responsibility that the products described below.
Generic denomination: Agricultural machine
Function: Agricultural, forestry use and ground care
to which this declaration relates are in conformity with the following directives:
Directive 2006/42/EC
The authorized compiler for the technical file in EU:
N.V. ISEKI EUROPE S.A .
Sterrebeekstraat 179 D4
B-1930 Zaventem, Belgium
㼀㻳㻡㻟㻥㻡
㻿㻿㻹㻣㻞
㼀㻳㻡㻠㻣㻡

ISEKI TRACTORS
1
Thank you very much for purchasing an ISEKI tractor.
This operation manual provides the information necessary for the operation of ISEKI TG
tractor which has the HST assist system.
The contents are mainly composed of the following two items:
Safety instructions: Essential items which you should observe while
operating the tractor.
Technical instructions: Items which are necessary to operate, adjust and service
the tractor properly.
Before starting to operate the machine for the first time, you should read this operation
manual thoroughly and carefully until you are sufficiently familiar with the operation of the
machine in order to do jobs safely and properly. The manual should be kept in a handy
place so you can refer to it when required. You are advised to refer to it from time to time
to refresh your understanding of the machine.
Your dealer has performed the pre-delivery service on your new machine.
He or She will discuss with you the operating and maintenance instructions gives in this manu-
al, and instruct you in the proper and varied applications of this machine. Call on him or her at
any time when you have a question, or need equipment related to the use of your machine.
Paragraphs in the manual and labels on the machine which are ac-
companied by a caution particularly important information about safe
operation to avoid accidents. You should always keep precautions in
mind and follow them during operation.
Be sure to wear
personnel protective equipment
during operation
In some of the illustrations used in this operation manual, panels or
guards may have been removed to clarity. Never operate the tractor
with these panels and guards removed.
If the removal of a shield is necessary to make a repair, it must be re-
placed before operation.
All information, illustrations, and specifications contained in this manual are based on
the latest information available at the time of publication. The right is reserved to make
changes at any time without notice.
TO OUR CUSTOMER

TG5395,5475
2
TO OUR CUSTOMER ................................................1
TABLE OF CONTENTS .............................................2
1. SAFETY .................................................................5
MACHINE PURPOSE ............................................5
PERSONAL SAFETY INSTRUCTIONS ................. 5
MAKING YOUR TRACTOR A SAFE VEHICLE......6
HOW TO MAINTAIN SAFETY............................ 6
HOW TO BE A SAFE OPERATOR.....................7
WHEN ANOTHER PERSON OPERATES
YOUR MACHINE ...............................................7
BEFORE OPERATION.......................................8
STARTING ENGINE AND OPERATING
TRACTOR ..........................................................8
WHEN TRAVELLING .........................................9
LOADING ONTO OR UNLOADING
FROM A TRUCK ..............................................10
SPECIFICATIONS OF THE RAMPS................10
DURING OPERATION ..................................... 11
INSPECTION AND MAINTENANCE................ 12
STORAGE........................................................ 13
DISMANTLING AND DISPOSAL ..................... 13
MAINTENANCE OF THE ELECTRIC SYSTEM ..14
TO MAINTAIN ELECTRIC WIRING .................14
TO HANDLE THE BATTERY ...........................14
TO HANDLE BOOSTER CABLES...................15
SAFETY DECALS ............................................ 15
SAFETY DECALS AND THEIR LOCATIONS ..16
LOCATION OF SAFETY DECALS...................20
(ONLY CABIN TYPE) .......................................21
2. INTRODUCTION..................................................22
3. TRACTOR IDENTIFICATION ..............................23
STATUTORY PLATE ............................................ 23
MODEL TYPE DESIGNATION ............................. 23
MODEL/SERIAL NUMBER .................................. 24
MAJOR COMPONENTS ......................................25
Rear ROPS type................................................... 25
CABIN type........................................................... 26
4. INSTRUMENTS & CONTROLS...........................27
INSTRUMENT PANEL .........................................28
Electric Fuel Shut-Off .......................................28
Main Switch......................................................28
Indicator Light Strip .......................................... 29
Coolant Temperature Gauge............................30
Tachometer....................................................... 30
Fuel Gauge.......................................................31
Horn / Light Turn Switch...................................31
Power Take-Off (PTO) Switch ..........................32
BRAKES...............................................................33
Brake Pedals & Parking Brakes .......................33
Parking Brake lever..........................................33
ENGINE SPEED CONTROLS .............................34
TRANSMISSION SHIFT LEVER AND
CONTROLS .........................................................34
Range Shift Lever ............................................34
HST Pedal ........................................................ 34
Cruise Control Switch....................................... 35
Maximum Speed Control Dial...........................36
Response Control Dial ..................................... 36
DIFFERENTIAL LOCK PEDAL ............................ 37
FOUR-WHEEL DRIVE SHIFT LEVER ................. 37
REAR PTO SELECTOR LEVER ..........................38
MID PTO SELECTOR LEVER .............................38
THREE-POINT HITCH ......................................... 39
Control Lever.................................................... 39
Lowering Rate Control Knob ............................ 39
JOYSTICK CONTROL LEVER (Option)...............40
COMFORT ADJUSTMENTS ................................ 40
Steering Column Tilt.........................................40
SEAT & SUSPENTION ADJUSTMENT................ 40
5. OPERATION ........................................................ 41
BREAK-IN PERIOD.............................................. 41
STARTING............................................................41
Pre-Start Inspection..........................................41
Normal Starting ................................................42
Restarting Warm Engine .................................. 43
Cold Weather Starting......................................44
Warm Up Period...............................................44
Operator Observations.....................................45
Starting Circuit Operation.................................45
GROUND SPEED SELECTION...........................46
Cruise Control Switch....................................... 47
Maximum Speed Control Dial...........................48
Response Control Dial ..................................... 48
STOPPING TRACTOR.........................................48
DIFFERENTIAL LOCK .........................................49
FOUR-WHEEL DRIVE .........................................49
TABLE OF CONTENTS

ISEKI TRACTORS
3
POWER TAKE-OFF (PTO)...................................50
Rear PTO Shaft................................................ 51
Mid PTO Shaft.................................................. 52
PTO OPERATING CONTROL..............................53
PTO Operating Controls................................... 54
THREE-POINT HITCH ......................................... 54
Hitch Controls................................................... 54
Rear Linkage....................................................55
Attaching Implements....................................... 56
Using Position Control...................................... 57
Detaching Implements .....................................58
JOYSTICK OPERATION (Option)........................59
EXTERNAL AUXILIARY HYDRAULICS
(Option) ................................................................60
DRAWBAR ........................................................... 61
ROLL OVER PROTECTIVE STRUCTURE
(ROPS) (R Type) .................................................. 61
REAR HITCH .......................................................63
FRONT LOADER FIXATION POINT....................63
FALLING OBJECTIVES PROTECTIVE STRUC-
TURE (FOPS) & OPERATORS PROTECTION
STRUCTURE (OPS) FIXATION POINT...............63
TOWING...............................................................65
JACKING..............................................................65
6. INSTRUMENTS & CONTROLS & OPERATION
- CABIN TYPE -....66
OPENING/CLOSING DOORS .............................67
LOCK / UNLOCK DOORS ...................................67
REAR WINDOW...................................................68
CORNER WINDOWS...........................................69
ROOM LAMP .......................................................69
WORK LIGHTS ....................................................70
WIPER AND WASHER SWITCH .........................71
WASHER RESERVOIR........................................ 71
HEATER OPERATION (TG5395)......................... 72
FRESH AIR VENT LEVER (TG5395)...................72
TEMPERATURE ADJUSTMENT LEVER
(TG5395) ..............................................................73
VENTILATION CONTROL LEVER.......................74
AIR VENTS ..........................................................74
HEATING..............................................................76
AIR CONDITIONER OPERATION (TG5475).......77
FRESH AIR VENT LEVER ...................................78
TEMPERATURE ADJUSTMENT LEVER.............79
VENTILATION CONTROL LEVER.......................80
AIR VENTS ..........................................................80
USING THE AIR CONDITIONER ......................... 82
COOLING......................................................... 82
HEATING..........................................................82
DEFROSTING.................................................. 82
7. LUBRICATION & PERIODIC MAINTENANCE ..83
SPECIFICATIONS & CAPACITIES ......................83
LUBRICATION/FILL POINTS ............................... 84
PERIODIC INSPECTION AND
MAINTENANCE TABLE .......................................86
Opening / Closing Hood ................................... 88
Removing / Reinstalling Side Cover................. 88
LUBRICATION DETAILS...................................... 89
Grease Fittings.................................................89
Engine Oil & Filter ............................................ 89
Transmission Oil & Filters ................................90
Front Axle Oil.................................................... 91
Checking / Replenishing Coolant ..................... 91
Flushing Radiator / Replacing Coolant.............92
Use of Anti-Freeze............................................92
Cleaning of Radiator ........................................92
Cleaning Air Cleaner / Vacuator Valve ............94
Use the following procedure to clean
the filter element:.............................................. 94
When there is dry dust ..................................... 94
When there is moist dirt or oil........................... 94
FUEL SYSTEM.....................................................96
Fuel Filter .........................................................96
Air-Bleeding Fuel System................................. 97
Fuel Tank Filler Cap .........................................97
Throttle Lever ...................................................97
ELECTRICAL SYSTEM........................................98
Battery..............................................................98
To handle the battery........................................99
Starting Switches ...........................................100
Safety Switches.............................................. 100
Wiring / Fuse Arrangement.............................100
Fuse Location (ROPS type) ........................... 101
Fuse Location (Cabin)....................................102
BRAKE ADJUSTMENT ......................................103
WHEELS & TIRES ............................................. 103
Tire Inflation Pressures ..................................103
Wheel Bolt Torque .......................................... 104
Front Wheel Alignment...................................104
Front Wheel Spacing...................................... 104
Rear Wheel Spacing ...................................... 105
Repeat procedure with remaining side...........105
Steering Free-Play .........................................106
Front Axle End-Float (4WD) ...........................106
CLUTCH HOUSING PLUG ................................ 107
TORQUE CHART...............................................107

TG5395,5475
4
STORAGE..........................................................107
WASHING THE MACHINE................................. 108
MAJOR CONSUMABLES LIST.......................... 109
DIMENSIONAL LIMITS OF IMPLEMENTS........ 111
8. TROUBLESHOOTING ....................................... 112
ENGINE.............................................................. 112
BRAKES............................................................. 114
HYDRAULIC SYSTEM....................................... 114
STEERING SYSTEM ......................................... 115
ELECTRICAL SYSTEM...................................... 115
HST SYSTEM .................................................... 116
9. DIGITAL PANEL CONTENTS - HST TYPE -..... 117
Normal Display ................................................... 117
Attention Display ................................................ 118
Service Interval................................................... 118
HST Sensor Error ............................................... 118
10. SPECIFICATIONS............................................ 119
ENGINE.............................................................. 119
TRANSMISSION-HST TYPE ............................. 119
POWER TAKE OFF (PTO)................................. 119
HYDRAULIC SYSTEM- HST TYPE ................... 119
ELECTRICAL SYSTEM......................................120
CAPACITIES ...................................................... 120
TREAD WIDTH SETTING..................................120
Axle loads & Tire load carrying capacity............. 121
Noise Declaration ..............................................121
VIBRATION DECLARATION .............................122
11. GENERAL DIMENSIONS ................................ 123
REAR ROPS TYPE............................................123
CABIN TYPE ...................................................... 124
12. ASSEMBLY & PRE-DELIVERY INSPECTION... 125
ASSEMBLY ........................................................ 125
PRE-DELIVERY INSPECTION ..........................127
CHECK LIST ......................................................128
WIRING HARNESS CABLE ..................................131

SAFETY
5
MACHINE PURPOSE
This machine is designed solely for use in customary agricultural or similar operations. Use in any other way is
considered as contrary to the intended use. Compliance with and strict adherence to the conditions of operation,
service, and repair as specified by the manufacturer, also constitute essential elements of the intended use.
This machine should be operated, serviced, and repaired only by persons who are familiar with its particular
characteristics and who are acquainted with the relevant safety procedures. Accident prevention regulations, all
other generally recognized regulations on safety and occupational medicine, and all road traffic regulations must
be observed at all times. Any arbitrary modifications carried out to this machine may relieve the manufacturer of
liability for any resulting damage or injury.
PERSONAL SAFETY INSTRUCTIONS
Whenever you see the words and symbols below, used in this Operator’s Instruction Book and on decals, you
MUST take note of their instructions as they relate to personal safety.
SAFETY
DANGER: This symbol together with the
word DANGER indicates an imminently
hazardous situation that, if not avoided,
will result in DEATH OR VERY SERIOUS
INJURY.
WARNING: This symbol together with the
word WARNING indicates a potentially
hazardous situation that, if not avoided,
could result in DEATH OR VERY SERIOUS
INJURY.
CAUTION: This symbol together with
the word CAUTION is used to indicate a
potentially hazardous situation that, if not
avoided, may result in MINOR INJURY.
IMPORTANT: The word IMPORTANT is used to iden-
tify special instruction or procedures
which, if not strictly observed, could re-
sult in damage to, or destruction of the
machine, process or its surrounding.
NOTE: The word NOTE is used to indicate points of
particular interest for more efficient and con-
venient repair or operation.
Understand thoroughly the following precautions,
always keep them in mind before, during, and after
operation, and never take chances.

TG5395,5475
6
MAKING YOUR TRACTOR A SAFE VEHICLE
HOW TO MAINTAIN SAFETY
(1) Never attempt to do the following:
• Modification of the structure of the tractor
• Installation of other type of engine
• Installation of tires of other than the original tire
size. Any malfunctions or failures of the tractor
due to unauthorized modification are not covered
by the warranty.
(2) This machine cannot be driven on a public road
without authorization by a local government
agency, etc.
When transporting an unauthorized machine on a
public road, load it on a truck.
When traveling with an implement wider than the
tractor, put red caution markers such as flags (red
lamps at night) in the most visible locations on
both sides of the implements, and place a “SLOW
MOVING VEHICLE” sign in a place where it is
easily seen by other drivers. Operate the machine
carefully keeping in mind that the implement is
wider and may roll easily. If the implement can
be folded, fold it beforehand. If there are road or
railway crossings where the visibility is poor, you
should install on the machine a mirror to give a
view ahead of you so that you don’t need to move
your machine too far into the intersection.
(3) When you travel on a road, you must turn work
lights off if the law requires it.
FIG. 1-1

SAFETY
7
HOW TO BE A SAFE OPERATOR
(1) Familiarize yourself fully with machine controls by
studying the operation manual before using your
machine.
This operation manual should be regarded as
part of the machine. Suppliers of both new and
second-hand machines are advised to retain
documentary evidence that this manual was pro-
vided with the machine.
(2) Never allow persons listed below to operate the
machine.
If any work carried out by unauthorized persons as
below would affect the warranty on the machinery.
• Persons with mental disease
• Persons who cannot operate the machine prop-
erly because of fatigue, illness, or drowsiness
from medication, etc.
• Pregnant women
• Young persons or children too young to legally
operate the machine.
Always be careful of your health by taking suit-
able rest breaks.
(3) Wear appropriate clothing and other protective
devices during operation.
• Protection of your head
Wear protective headgear such as a helmet,
especially when traveling on roads or handling
material above your head.
• Protection to avoid being caught in the machine.
Wear tight fitting clothing and headgear, be-
cause loose clothing or hair can get caught in
the moving parts of the machine.
• Protection from poisonous dust or gases
Be sure to wear a protective device to protect
the respiratory system, eyes, and skin when
handling poisonous chemicals on work with
such a crop sprayer, mounted or trailed.
• Protection of the ears
Wear ear plugs or take suitable countermeasures
to protect your ears when you must operate the
machine under extremely noisy conditions.
• Maintenance of protective devices
Periodically inspect protective devices to as-
sure that they are functioning properly. Use
them at all times.
WHEN ANOTHER PERSON OPERATES YOUR
MACHINE
When another person operates your machine, you
must explain how to operate and instruct him or her to
read this manual fully to avoid unexpected accident.
FIG. 1-2
FIG. 1-3
FIG. 1-4
FIG. 1-5