Iseki TG6407 User manual

I
SE
K
I
TRACTOR
S
TG640
7
TG655
7
M
ODELS
:
TG650
7
TG668
7
O
perator’s Manual
E
NGLIS
H

TO OUR CUSTOMER
1
Thank you for purchasing an ISEKI tractor.
This operator’s manual provides the information necessary for operating and maintaining
your tractor safely and properly.
The contents are mainly composed of the following 2 items:
Safety instructions: Essential items which you should observe while operating
the tractor.
Technical instructions: Items which are necessary to operate, adjust and service the
tractor properly.
Before starting to operate the machine for the first time, you should read this operator’s
manual thoroughly and carefully until you are sufficiently familiar with the operation of the
machine in order to do jobs safely and properly. The manual should be regarded as part of
the machine, and should be kept in a handy place so you can refer to it when required. You
are advised to refer to it from time to time to refresh your understanding of the machine.
Your dealer has performed the pre-delivery service on your new machine.
He or she will discuss with you the operating and maintenance instructions given in this manu-
al, and instruct you in the proper and varied applications of this machine. Call on him or her at
any time when you have a question, or need equipment related to the use of your machine.
Paragraphs in the manual and labels on the machine are particularly
important information about safe operation to avoid accidents. You
should always keep precautions in mind and follow them during
operation.
Be sure to wear
personal protective equipment
during operation
In some of the illustrations used in this operator’s manual, panels or
guards may have been removed to clarity. Never operate the tractor
with these panels and guards removed.
If the removal of a shield is necessary to make a repair, it must be re-
placed before operation.
If you use a trailer, use a proper one which suits your tractor. Using an
improper trailer may cause serious accidents.
Never attempt to haul beyond the tractor’s capacity.
Follow strictly the instructions outlined in the operator’s manual of the mount-
ed or trailed machinery or trailer, and do not operate the combination tractor –
machine or tractor – trailer unless all instructions have been followed.
All information, illustrations, and specifications contained in this manual are based on
the latest information available at the time of publication. The right is reserved to make
changes at any time without notice.
TO OUR CUSTOMER

2

TABLE OF CONTENTS
3
TABLE OF CONTENTS
TO OUR CUSTOMER ................................................1
TABLE OF CONTENTS .............................................3
SAFETY .....................................................................6
MACHINE PURPOSE ............................................6
PERSONAL SAFETY INSTRUCTIONS .................6
MAKING YOUR TRACTOR A SAFE VEHICLE...... 7
How to Maintain Safety ......................................7
How to be a Safe Operator ................................8
When Another Person Operates Your Machine .8
Before Operation................................................ 9
Starting Engine and Operating Tractor............. 10
When Traveling ................................................10
Loading onto or Unloading from a Truck .......... 12
Specifications of the Ramps.............................12
During Operation.............................................. 13
Inspection and Maintenance ............................14
Storage.............................................................15
Dismantling and Disposal.................................15
MAINTENANCE OF THE ELECTRIC SYSTEM .. 16
To Maintain Electric Wiring...............................16
To Handle the Battery.......................................16
To Handle Booster Cables ...............................17
SAFETY DECALS ................................................18
Maintenance of Safety Decals .........................22
Location of Safety Decals ................................23
INTRODUCTION......................................................24
TRACTOR IDENTIFICATION ..................................25
STATUTORY PLATE ...........................................25
MODEL TYPE DESIGNATION.............................25
MODEL / SERIAL NUMBER ................................ 26
MAJOR COMPONENTS.......................................... 28
Rear ROPS Type..............................................28
Center ROPS Type...........................................29
CABIN Type......................................................30
OPERATION ............................................................31
GENERAL LAYOUT .............................................31
Standard Type ..................................................31
HST(H) Type ....................................................32
Dual Clutch(G) Type.........................................33
INSTRUMENT PANEL .........................................34
Main Switch......................................................34
Indicator Light Array .........................................35
Tachometer.......................................................38
Liquid Crystal Display.......................................38
Fuel Gauge.......................................................38
Coolant Temperature Gauge ............................ 39
Engine Hourmeter ............................................39
Gear Shift Display (Dual Clutch Type)..............39
Display Select Switch....................................... 40
Traveling Speed Indication...............................40
Rear PTO Speed Indication .............................40
Mid PTO Speed Indication (M Type) ................40
Fault Code Indication .......................................41
Horn Switch & Lamp Switches .........................42
DPF REGENERATION.........................................43
Emergency Engine Stop Switch (HST Type).... 46
CLUTCH PEDAL (STANDARD & DUAL CLUTCH
TYPE)...................................................................46
BRAKES...............................................................46
Brake Pedals.................................................... 46
Parking Brake Lever.........................................47
Beacon lamp switch .........................................47
BREAK-IN PERIOD.............................................. 48
STARTING............................................................48
Pre-Start Inspection..........................................48
Normal Starting (Standard Type)......................49
Normal Starting (HST Type) ............................. 50
Normal Starting (Dual Clutch Type)..................51
Restarting Warm Engine ..................................52
Cold Weather Starting...................................... 52
Warm Up Period...............................................52
Operator Observations..................................... 53
Starting Circuit For The Engine........................ 53
TRAVELING SPEED SELECTION (STANDARD
TYPE)...................................................................54
Engine Speed Control (Standard Type) ........... 54
Shift Levers (Standard Type)............................55
Changing the Traveling Speed (Standard Type) ..
.........................................................................55
TRAVELING SPEED SELECTION (HST TYPE)..57
Engine Speed Control (HST Type)...................57
Forward / Reverse Lever (HST Type) .............. 57
Shift Lever (HST Type).....................................58
HST Pedal (HST Type).....................................58

TG6407, 6507, 6557, 6687
4
Cruise Control (HST Type) ............................... 59
How to release cruise control (HST Type)........ 59
Speed Adjustment (HST Type).........................60
HST Stage Selection (HST Type).....................60
TRAVELING SPEED SELECTION (DUAL CLUTCH
TYPE)...................................................................62
Engine Speed Control (Dual Clutch Type) ....... 62
Forward / Reverse Lever (Dual Clutch Type)...62
Shift Levers (Dual Clutch Type)........................63
Changing the Traveling Speed (Dual Clutch
Type) ................................................................63
STOPPING TRACTOR (STANDARD TYPE) .......65
STOPPING TRACTOR (HST TYPE)....................66
STOPPING TRACTOR (DUAL CLUTCH TYPE)..67
DIFFERENTIAL LOCK .........................................68
4-WHEEL DRIVE..................................................68
ACCELERATION MEMORY.................................69
POWER TAKE-OFF (PTO)...................................70
Rear PTO Shaft................................................70
Mid PTO Shaft..................................................71
PTO Switch & PTO Selectable Switch ............. 72
Rear PTO Selector Lever................................. 73
Mid PTO Selector Lever................................... 74
Rear PTO Operating Control............................74
Mid PTO Operating Control..............................75
Stationary PTO Switch .....................................75
External 3-Point Linkage Position Control Switch
(Dual Clutch Type)............................................75
3-POINT LINKAGE...............................................76
Position Control (Standard & HST Type).......... 76
Position Control (Dual Clutch Type) ................. 77
3-Point Linkage ................................................79
Attaching Implements.......................................81
Using 3-Point Linkage Position Control............82
Using Draft Control (Standard & Dual Clutch
Type) ................................................................83
Detaching Implements .....................................84
DRAWBAR ...........................................................84
JOYSTICK............................................................85
Joystick Lever...................................................85
Joystick Lock Lever.......................................... 85
Joystick Operation............................................86
EXTERNAL AUXILIARY HYDRAULICS...............87
External Auxiliary Hydraulics Lever ..................87
Hydraulic Valves............................................... 87
ROLL OVER PROTECTIVE STRUCTURE (ROPS)
.............................................................................88
Rear ROPS Type..............................................88
Center ROPS Type...........................................88
REAR HITCH .......................................................89
COMFORT ADJUSTMENTS ................................91
Steering Column Tilt.........................................91
SEAT & SUSPENSION ADJUSTMENT ...............92
COBO GT62 / M200.........................................92
GRAMMER MSG83 / 521 ................................92
GRAMMER MSG93 / 521 ................................93
FRONT LOADER FIXATION POINT .................... 94
WORK WITH CROP SPRAYERS (Risk of Hazard-
ous Substances)................................................... 94
TOWING...............................................................95
JACKING..............................................................95
EXTERNAL AUXILIARY POWER SUPPLY CON-
NECTOR ..............................................................95
Auxiliary Power Supply Connector................... 96
7 Pins Socket ...................................................96
EDT CONNECTOR ..............................................96
BEACON ..............................................................97
INSTRUMENTS & CONTROLS & OPERATION
- CABIN TYPE - ....................................................... 98
GENERAL LAYOUT .............................................98
OPENING / CLOSING DOORS ........................... 99
LOCK / UNLOCK DOORS ................................... 99
REAR WINDOW.................................................100
CORNER WINDOWS.........................................101
ROOM LAMP .....................................................101
WORK LAMPS ...................................................102
WIPER AND WASHER SWITCH .......................103
WASHER RESERVOIR......................................104
AIR CONDITIONER OPERATION .....................104
Fan Speed Control Switch .............................104
Air Conditioner Button ....................................105
Temperature Adjustment Lever ......................105
Ventilation Control Lever ................................ 105
Air Vents.........................................................106
Using the Cooling System.............................. 107
Using the Heating System..............................107
Using the Defrosting System..........................107
Using the Rear Defogger system ...................108
LUBRICATION & PERIODIC MAINTENANCE .....109
SPECIFICATIONS & CAPACITIES ....................109
Engine Oil.......................................................109
Engine Coolant...............................................109
Fuel Tank........................................................109
Transmission & Differential Housing (Including
Hydraulic System) ..........................................109
Front Axle ....................................................... 110

TABLE OF CONTENTS
5
Grease Fittings............................................... 110
LUBRICATION / FILL POINTS ........................... 111
PERIODIC INSPECTION AND MAINTENANCE
TABLE ................................................................ 112
SERVICE ACCESS ............................................ 115
Opening / Closing Hood ................................. 115
Removing / Reinstalling Side Cover............... 115
LUBRICATION DETAILS.................................... 116
Grease Fittings............................................... 116
Engine Oil & Filter (TG6407).......................... 116
Engine Oil & Filter (TG6507 / 6557 / 6687).... 117
Transmission Oil & Filters .............................. 118
Front Axle Oil..................................................120
COOLING SYSTEM ...........................................120
Checking / Replenishing Coolant ...................120
Flushing Radiator / Replacing Coolant...........121
Use of Anti-Freeze..........................................121
Cleaning Radiator ..........................................121
Fan Belt.......................................................... 122
ENGINE AIR CLEANER..................................... 123
Cleaning Air Cleaner / Vacuator Valve ...........123
FUEL SYSTEM...................................................124
Fuel Filter .......................................................124
Air-Bleeding Fuel System...............................125
Fuel Tank Filler Cap .......................................125
Throttle Lever .................................................126
CRANKCASE BREATHER.................................126
AIR CONDITIONER FILTER ..............................127
ELECTRICAL SYSTEM......................................128
Battery............................................................ 128
Safety Switches..............................................130
Wiring / Fuse Arrangement.............................130
Fuse Location.................................................131
Fuse Location (Cabin Type) ........................... 133
CLUTCH FREE-PLAY ADJUSTMENT ...............134
BRAKE ADJUSTMENT ...................................... 134
WHEELS & TIRES .............................................135
Tire Inflation Pressures .................................. 135
Wheel Bolt Torque ..........................................135
Front Wheel Alignment ...................................135
Front Wheel Spacing......................................136
Rear Wheel Spacing ......................................136
Steering Free-Play .........................................138
Front Axle End-Float (4WD) ...........................138
CLUTCH HOUSING PLUG ................................ 138
TORQUE CHART............................................... 138
STORAGE..........................................................139
WASHING THE MACHINE.................................140
MAJOR CONSUMABLES LIST.......................... 141
ROPS type .....................................................141
CABIN type.....................................................143
TROUBLESHOOTING...........................................145
ENGINE.............................................................. 145
CLUTCH.............................................................146
BRAKES.............................................................146
STEERING SYSTEM .........................................146
HYDRAULIC SYSTEM.......................................147
ELECTRICAL SYSTEM......................................147
HST SYSTEM (HST TYPE)................................ 148
FAULT CODE LIST............................................. 149
SPECIFICATIONS..................................................152
ENGINE.............................................................. 152
CABIN ................................................................153
TRANSMISSION ................................................153
POWER TAKE OFF (PTO).................................154
HYDRAULIC SYSTEM.......................................155
ELECTRICAL SYSTEM......................................156
CAPACITIES ......................................................156
TREAD WIDTH SETTING..................................157
GENERAL DIMENSIONS...................................158
Rear ROPS Type............................................158
Center ROPS Type.........................................160
CABIN Type....................................................161
AXLE LOADS & TIRE LOAD CARRYING CAPAC-
ITY......................................................................164
NOISE DECLARATION......................................165
VIBRATION DECLARATION (Regulation(EU)No
1322/2014) .........................................................166
FRONT WEIGHT................................................166
ATTACHMENT (OPTION) ..................................166
INDEX.....................................................................168

TG6407, 6507, 6557, 6687
6
MACHINE PURPOSE
This machine is designed solely for use in customary agricultural and forestry use, for parks and grounds maintenance,
as well as for winter service. Use in any other way is considered as contrary to the intended use. Compliance with and
strict adherence to the conditions of operation, service, and repair as specified by the manufacturer, also constitute
essential elements of the intended use. This machine should be operated, serviced, and repaired only by persons who
are familiar with its particular characteristics and who are acquainted with the relevant safety procedures. Accident
prevention regulations, all other generally recognized regulations on safety and occupational medicine, and all road
traffic regulations must be observed at all times. Any arbitrary modifications carried out to this machine may relieve the
manufacturer of liability for any resulting damage or injury.
PERSONAL SAFETY INSTRUCTIONS
Whenever you see the words and symbols below, used in this operator’s manual and on decals, you MUST take note of
their instructions as they relate to personal safety.
SAFETY
DANGER: This symbol together with the
word DANGER indicates an imminently
hazardous situation that, if not avoided,
will result in DEATH OR VERY SERIOUS
INJURY.
WARNING: This symbol together with the
word WARNING indicates a potentially
hazardous situation that, if not avoided,
could result in DEATH OR VERY SERIOUS
INJURY.
CAUTION: This symbol together with
the word CAUTION is used to indicate a
potentially hazardous situation that, if not
avoided, may result in MINOR INJURY.
IMPORTANT: The word IMPORTANT is used to iden-
tify special instruction or procedures
which, if not strictly observed, could re-
sult in damage to, or destruction of the
machine, process or its surrounding.
NOTE: The word NOTE is used to indicate points of
particular interest for more efficient and con-
venient repair or operation.
Understand thoroughly the following precautions,
always keep them in mind before, during, and after
operation, and never take chances.

SAFETY
7
MAKING YOUR TRACTOR A SAFE VEHICLE
How to Maintain Safety
(1) Never attempt to do the following:
• Modification of the structure of the tractor
• Installation of other type of engine
• Installation of tires of other than the original tire
size.
Any malfunctions or failures of the tractor due
to unauthorized modification are not covered
by the warranty.
(2) This machine cannot be driven on a public road
without authorization by a local government
agency, etc.
When transporting an unauthorized machine on a
public road, load it on a truck.
When traveling with an implement wider than the
tractor, put red caution markers such as flags (red
lamps at night) in the most visible locations on
both sides of the implements, and place a “SLOW
MOVING VEHICLE” sign in a place where it is
easily seen by other drivers. Operate the machine
carefully keeping in mind that the implement is
wider and may roll easily. If the implement can
be folded, fold it beforehand. If there are road or
railway crossings where the visibility is poor, you
should install on the machine a mirror to give a
view ahead of you so that you do not need to
move your machine too far into the intersection.
(3) When you travel on a road, you must turn work
lights off if the law requires it.
FIG. 1-1

TG6407, 6507, 6557, 6687
8
How to be a Safe Operator
(1) Familiarize yourself fully with machine controls by
studying the operator’s manual before using your
machine.
This operator’s manual should be regarded as
part of the machine. Suppliers of both new and
second-hand machines are advised to retain
documentary evidence that this manual was pro-
vided with the machine.
(2) Never allow persons listed below to operate the
machine.
If any work carried out by unauthorized persons as
below would cause accident of the machine.
• Persons with mental disease
• Persons who cannot operate the machine prop-
erly because of fatigue, illness, or drowsiness
from medication, etc.
• Pregnant women
• Young persons or children too young to legally
operate the machine.
Always be careful of your health by taking suit-
able rest breaks.
(3) Wear appropriate clothing and other protective
devices during operation.
• Protection of your head
Wear protective headgear such as a helmet,
especially when traveling on roads or handling
material above your head.
• Protection to avoid being caught in the machine.
Wear tight fitting clothing and headgear, be-
cause loose clothing or hair can get caught in
the moving parts of the machine.
• Protection from poisonous dust or gases
Be sure to wear a protective device to protect
the respiratory system, eyes, and skin when
handling poisonous chemicals on work with
such a crop sprayer, mounted or trailed.
• Protection of the ears
Wear ear plugs or take suitable countermeasures
to protect your ears when you must operate the
machine under extremely noisy conditions.
• Maintenance of protective devices
Periodically inspect protective devices to as-
sure that they are functioning properly. Use
them at all times.
When Another Person Operates Your Machine
When another person operates your machine, you
must explain how to operate and instruct him or her to
read this manual fully to avoid unexpected accident.
FIG. 1-2
FIG. 1-3
FIG. 1-4
FIG. 1-5

SAFETY
9
Before Operation
(1) Set up an operation plan with sufficient time al-
lowance. A tight plan may result in unexpected
accidents when work has to be rushed.
(2) Inspect and service the machine periodically in ac-
cordance with the instructions given in the opera-
tor’s manual to maintain the machine in the best
condition.
Pay special attention to the controls, especially to
the brakes and clutch, and safety measures for the
machine when servicing it. If the machine functions
properly and performs normally, the chance of an
accident will be reduced greatly.
If safety devices are damaged or do not work,
please consult your ISEKI dealer.
(3) Before removing a safety devices, such as a
safety cover, be sure that the machine has
stopped completely. Never forget to replace the
removed part after servicing.
(4) Never refill fuel while the engine is running or it
is still hot. Keep away from open fires and never
smoke around a fuel tank or while fueling into the
machine. Never use open flames for illumination
when fueling the machine at night.
FIG. 1-6
FIG. 1-7
FIG. 1-8